WATTS LF009M2-QT-FS Reduced Pressure Zone Assemblies Instruction Manual

WATTS LF009M2-QT-FS Reduced Pressure Zone Assemblies

WARNING
Read this Manual BEFORE using this equipment.
Failure to read and follow all safety and use information can result in death, serious personal injury, property damage, or damage to the equipment.
Keep this Manual for future reference.

Local building or plumbing codes may require modifications to the information provided. You are required to consult the local building and plumbing codes prior to installation. If this information is not consistent with local building or plumbing codes, the local codes should be followed.
Need for Periodic Inspection/Maintenance: This product must be tested periodically in compliance with local codes, but at least once per year or more as service conditions warrant.
If installed on a fire suppression system, all mechanical checks, such as alarms and backflow preventers, should be flow tested and inspected in accordance with NFPA 13 and/or NFPA 25.
Corrosive water conditions and/or unauthorized adjustments or repair could render the product ineffective for the service intended. Regular checking and cleaning of the product’s internal components helps assure maximum life and proper product function.

Installation Instructions

Series 009-FS and LF009-FS assemblies of sizes ½” to 2″ are equipped with an integrated flood sensor that, when activated, trig-gers notification of potential flood events from excessive relief valve discharges. An add-on sensor connection kit is required to imple-ment activation so that the alert system can be used with building management systems or cellular communication. A retrofit sensor connection kit is available for existing installations. See “Add-on and Retrofit Sensor Connection Kits,” on pages 6 and 7, for the all qualifying series models and valve sizes.

Indoors
For indoor installations, the assembly needs to be easily accessible to facilitate testing and servicing. If it is lo cat ed in a line close to a wall, be sure the test cocks are easily accessible. A drain line and air gap should be piped from the relief valve connection as shown in Figure 1. This is where evidence of discharge is clearly visible, signaling the need to protect against water damage. Therefore, never install the assembly in concealed locations. (For more infor-mation, download the ES-AG/EL/TC specification at watts.com.)

NOTICE
For Australia and New Zealand, line strainers should be installed between the upstream shutoff valve and the inlet of the backflow preventer.

Testing
For field testing procedure, refer to Watts installation sheets
IS-TK-DP/DL, IS-TK-9A, IS-TK-99E and IS-TK-99D at watts.com.
For other repair kits and service parts, refer to the Backflow Prevention Products Repair Kits & Service Parts price list PL-RP-BPD at watts.com.
For technical assistance, contact your local Watts representative.

Outside
In an area where freezing conditions do not occur, the assembly can be installed outside. The most sat is fac to reinstallation is above ground; thus, the assembly should be in stalled in this manner.
Backflow preventers should not be installed in pits unless approved by local codes. In such cases, a modified pit installation is preferred.

NOTICE
In an area where freezing conditions can occur, the assembly should be installed above ground in an insulated enclosure, as shown in Figure 2. (For more information, download the ES-WB specification at watts.com.)
The assembly must be installed in an ac cessible location to facilitate testing and ser vicing. A discharge line should be piped from the air gap at the relief valve connection to ensure there is adequate drainage. Never pipe the discharge line directly into a drainage ditch, sewer, or sump. Never install the assembly where any part of the unit could become submerged in standing water.

Parallel
Two or more smaller-sized assemblies can be piped in parallel (when approved) to serve a large supply pipe main, as shown in Figure 3. This type of installation is employed where increased capacity is needed beyond that provided by a single valve and permits testing or servicing of an individual valve without shutting down the complete line.
The number of assemblies used in parallel should be determined by the en gi neer’s judgment based on the operating conditions of a specific installation.
For parallel valve installations, the total capacity of the assemblies should equal or exceed that required by the system.

Annual Inspection

Annual inspection of all water system safety and control valves is required and necessary. Regular inspection, testing, and cleaning assures maximum life and proper product function.

NOTICE
Shutoff Valves: When shutoff valves are removed and re as sem-bly is necessary, the shutoff valve with the test cock is to be mount ed on the inlet side of the backflow preventer.

• The assembly should always be installed in an accessible location to facilitate testing and servicing. Check the state and local codes to ensure that the backflow preventer is installed in compliance, such as the proper height above the ground.

• Watts recommends that a strainer be installed ahead of the assembly to protect the internal components from unnecessary fouling.
  CAUTION
  Do not add a strainer when the backflow preventer is installed on seldom-used water lines, such as fire sprinkler lines or other lines called upon only during emergencies.
  Start-Up: The downstream shutoff should be closed. Open the upstream shutoff slowly and fill the valve. When the valve is filled, open the downstream shutoff slowly and fill the water supply system. This is necessary to avoid water hammer or shock damage.

• Water discharge from the relief valve should be vented in ac cor-dance with code requirements. The relief valve should never be solidly piped into a drainage ditch, sewer, or sump. The discharge should be terminated approximately 12″ above the ground or through an air gap piped to a floor drain.
  NOTICE
  Relief Valve Discharge Rates
  The installation of an air gap with the drain line terminating above a floor drain handles any normal discharge or nuisance spitting through the relief valve. However, floor drain size may need to be designed to prevent water damage caused by a cat a stroph ic fail-ure condition. See Figure 4 for maximum relief valve discharge rates, size, and capacity of typical floor drains.
  Do not reduce the size of the drain line from the air gap fitting. Pipe full line size.

• After initial installation, a discharge from the relief valve opening may occur due to inadequate initial flushing of pipe lines to elimi-nate dirt and pipe compounds. If flush ing does not clear, remove the first check valve and clean thoroughly.
  NOTICE
  Periodic relief valve discharge may occur on dead end service applications, such as boiler feed lines or cooling tower makeup lines due to fluctuating supply pressure during a static or no flow condition. To avoid this discharge, install a spring-loaded rubber seated check valve ahead of the backflow assembly to “lock-in” the downstream pressure.

• Backflow preventers should never be placed in pits unless ab solute ly necessary and then only when and as approved by local codes. In such cases, provision should be made to always vent above flood level or for a pit drain to ensure an adequate air gap below the relief port.

• The backflow preventers must be inspected periodically for any discharge from the relief valve which provides a visual indication of need for cleaning or repair of check valves. Also testing for proper operation of the device should be made periodically in compliance with local codes, but at least once a year or more often, depending upon system
  conditions.
  The relief vent discharges water when, during no-flow periods, the first check valve is fouled or the inlet pressure to the device drops sufficiently due to upstream pressure fluctuations to affect the required operating differential between the inlet pressure and reduced pressure zone. Otherwise, such relief (spitting) can occur when the second check is fouled during emergency back- flow or resulting from a water hammer condition. (For more information, download Troubleshooting Guide S-TSG at
  watts.com.)
  NOTICE
  Special considerations are necessary when testing as sem­blies installed on Fire Prevention Systems.
  Fire Protection System Installations: The National Fire Protection Agency (NFPA) Guidelines require a confirming flow test be con duct ed whenever a “main line” valve such as a back-flow assembly or the shutoff valves have been operated. Certified testers of backflow assemblies must conduct this confirming test.

TYPICAL FLOW RATES AS SIZED BY FLOOR DRAIN MANUFACTURERS

2″ 55 GPM| 5″ 350 GPM
3″ 112 GPM| 6″ 450 GPM
4″ 170 GPM| 8″ 760 GPM

Servicing the Relief Valve

NOTICE
No special tools required to service Series 009 21/2″ – 3″.

1. Remove the four or six relief valve cover bolts while holding the cover down.
2. Lift the cover straight off. The stem and diaphragm assembly normally remain with the cover as it is removed. The relief valve spring is free inside the body at this point.
3. The relief valve seat is located at the bottom of the body bore, and can be removed, if necessary, for cleaning. The disc can be cleaned without disassembly of the relief valve module. If it is determined that the relief valve diaphragm and/or disc should be replaced, the relief valve module can be readily disassembled without the use of special tools.

NOTICE
The disc rubber is molded into the disc holder and is supplied as a disc holder assembly.

4. To reassemble the relief valve, press the seat firmly into place in the body, center the spring on the seat, and insert the cover and relief valve module as a unit straight into the bore. Press down on the cover to assure proper alignment. Insert and tighten bolts.
   NOTICE
   If the cover does not press flat against the body, the stem assembly is crooked and damage can result. Realign the stem and cover before bolts are inserted.

Servicing First and Second Check Valves

1. Remove the relief valve assembly by following the preceding pro-cedure.
2. Remove the retainer from the body bore. The check valve mod-ules can now be removed from the valve by hand or with a screwdriver.
   NOTICE
   The seats and springs of the first and second check modules are not in ter change able. The heavier spring and smaller diameter seat belong with the first check module.

3. The check seats are attached to the cage with a bayonet type locking arrangement. Holding the cage in one hand, push the seat inward and rotate coun ter clock wise for 21⁄2″ to 3″; clockwise for 1/4″ to 2″ against the cage. The seat, spring cage, spring, and disc assembly are now individual com po nents.
4. The disc assembly may now be cleaned and re as sem bled or, depending on its condition, dis card ed and replaced with a new assembly from the repair kit. O-rings should be cleaned or replaced as necessary and lightly greased with the FDA-approved silicon grease.
5. Reassemble the check valve modules. Check modules are installed in the valve body with the seat facing the valve inlet. The modules must be securely in place before the retainer can be replaced. Reinstall relief valve assembly.
   NOTICE
   No special tools required to service Series 009 21⁄2″ – 3″.

Troubleshooting

Disassemble and repair or replace guide
3. Low flows passing through mainline valve| Mainline check fouled| Dissasemble and clean
Meter strainer plugged
Damaged mainline seat disc or seat| Disassemble and replace
Broken mainline spring

For repair kits and parts, refer to the Backflow Prevention Products Repair Kits & Service Parts price list PL-RP-BPD at watts.com.

Watts reserves the right to change or modify product design, construction, specifications, or materials without prior notice and without incurring any obligation to make
such changes and modifications on Watts products previously or subsequently sold.

Add-on and Retrofit Sensor Connection Kits for Building Management Systems

BMS Sensor Connection Kit

Series 009-FS, LF009-FS, LFU009-FS, SS009-FS, U009-FS

Sizes ½” to 2″

| Includes sensor activation module with cable,

deflectors (4), ground wire, and power adapter. Use this kit to activate the integrated flood sensor and enable flood detection capabilities on the relief valve of a new installation working with a BMS controller (not included).

88003057| FP-RFK-BF-BMS-CFS-1/2-3/4

BMS Sensor Retrofit Connection Kit Series 009, LF009, LFU009, SS009, U009

Sizes ½” to ¾”

| Includes flood sensor, deflector, sensor activation module with cable, ground wire, and power adapter. Use this

kit to install the flood sensor and enable flood detection capabilities on the relief valve of an existing installation working with a BMS controller (not included).

88003058| FP-RFK-BF-BMS-CFS-1-11/2

BMS Sensor Retrofit Connection Kit Series 009, LF009, LFU009, SS009, U009

Sizes 1″ to 1½”

| Includes flood sensor, deflectors (2), sensor activation module with cable, mounting bolts, ground wire, and power adapter. Use this kit to install the flood sensor and enable flood detection capabilities on the relief valve of an existing installation working with a BMS controller (not included).
88003059| FP-RFK-BF-BMS-CFS-2

BMS Sensor Retrofit Connection Kit Series 009, LF009, LFU009, U009

Size 2″

| Includes flood sensor, deflector, sensor activation mod- ule with cable, mounting bolts, ground wire, and power adapter. Use this kit to install the flood sensor and enable flood detection capabilities on the relief valve of an existing installation working with a BMS controller (not included).

Add-on and Retrofit Sensor Connection Kits for Cellular Communication

Cellular Sensor Connection Kit

Series 009-FS, LF009-FS, LFU009-FS, SS009-FS, U009-FS

Sizes ½” to 2″

| Includes sensor activation module with cable, deflectors (4), Cellular Gateway with mounting kit, ground wire, and power adapter. Use this kit to activate the integrated flood sensor and enable flood detection capabilities on the relief valve of a new installation working with cellular communication to send alerts by email message, SMS text message, or voice call.
88003061| FP-RFK-BF-CFS-1/2-3/4

Cellular Sensor Retrofit Connection Kit Series 009, LF009, LFU009, SS009, U009

Sizes ½” to ¾”

| Includes flood sensor, deflector, sensor activation module with cable, Cellular Gateway with mounting kit, ground wire, and power adapter. Use this kit to install the flood sensor and enable flood detection capabilities on the relief valve of an existing installation working with cellular communication to send alerts by email message, SMS text message, or voice call.
88003062| FP-RFK-BF-CFS-1-11/2

Cellular Sensor Retrofit Connection Kit Series 009, LF009, LFU009, SS009, U009

Sizes 1″ to 1½”

| Includes flood sensor, deflectors (2), sensor activation module with cable, mounting bolts, Cellular Gateway with mounting kit, ground wire, and power adapter. Use this kit to install the flood sensor and enable flood detection capabilities on the relief valve of an existing installation working with cellular communication to send alerts by email message, SMS text message, or voice call.
88003063| FP-RFK-BF-CFS-2

Cellular Sensor Retrofit Connection Kit Series 009, LF009, LFU009, U009

Size 2″

| Includes flood sensor, deflector, sensor activation module with cable, mounting bolts, Cellular Gateway with mounting kit, ground wire, and power adapter. Use this kit to install the flood sensor and enable flood detection capabilities on the relief valve of an existing installation working with cellular communication to send alerts by email message, SMS text message, or voice call.

Limited Warranty

• Watts Regulator Co. (the “Company”) warrants each product to be free from defects in material and workmanship under normal usage for a period of one year from the date of original shipment. In the event of such defects within the warranty period, the Company will, at its option, replace or recondition the product without charge.
• THE WARRANTY SET FORTH HEREIN IS GIVEN EXPRESSLY AND IS THE ONLY WARRANTY GIVEN BY THE COMPANY WITH RESPECT TO THE PRODUCT. THE COMPANY MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED. THE COMPANY HEREBY SPECIFICALLY DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
• The remedy described in the first paragraph of this warranty shall constitute the sole and exclusive remedy for breach of warranty, and the Company shall not be responsible for any incidental, special or consequential damages, including without limitation, lost profits or the cost of repairing or replacing other property which is damaged if this product does not work properly, other costs resulting from labor charges, delays, vandalism, negligence, fouling caused by foreign material, damage from adverse water conditions, chemical, or any other circumstances over which the Company has no control. This warranty shall be invalidated by any abuse, misuse, misapplication, improper installation or improper maintenance or alteration of the product.
• Some States do not allow limitations on how long an implied warranty lasts, and some States do not allow the exclusion or limitation of incidental or consequential damages. Therefore the above limitations may not apply to you. This Limited Warranty gives you specific legal rights, and you may have other rights that vary from State to State. You should consult applicable state laws to determine your rights.
• SO FAR AS IS CONSISTENT WITH APPLICABLE STATE LAW, ANY IMPLIED WARRANTIES THAT MAY NOT BE DISCLAIMED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL SHIPMENT.

A Watts Water Technologies Company

USA: T: 978-689-6066 • Watts.com
Canada: T: 888-208-8927 • Watts.com
Latin America: T: (52) 55-4122-0138 • Watts.com

References

• Watts | Plumbing, Heating and Water Quality Solutions

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