Genesis GLIW20AK 20V Max Lithium Ion Impact Wrench Kit User Manual

GLIW20AK 20V Max Lithium Ion Impact Wrench Kit
User Manual GLIW20AK
20V MAX Lithium-Ion Impact Wrench Kit
Operator’s Manual

GLIW20AK 20V Max Lithium Ion Impact Wrench Kit

TOLL FREE HELP LINE : 888-552-8665
WEBSITE: www.genesispowertools.com

SPECIFICATIONS

• Model …………………………………… GLIW2OAK
• Motor Power …………………………. 20V DC
• No Load Speed ………………………… 0-2200 RPM, Reversible
• Maximum Torque ……………………….. 250 ft-lb
• Anvil…………………………………………………….. Square 1/2″ (13mm)
• Battery …………………………………………………. 20V, Lithium-lon, 2.0A
• Charger…………………………………………………… 120V~/60Hz, 1.5A
• Charging Time ………………………………………… 90 Minutes
• Net Weight………………………………………………………., 4.6lb

Includes: One High-Performance Battery Pack, Quick Charger, 4 Impact Sockets (11/16″, 3/4″, 13/16″, and 7/8″) and Storage Case
WARNING: To reduce the risk of injury, user must read and understand this operator’s manual before operating this tool. Save this Manual for future reference.
Toll-Free Help Line: 1-888-552-8665
WARNING: The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always wear eye protection which is marked to comply with ANSI Z87.1.

** Look for this symbol to point out important safety precautions. It means attention!** Your safety is involved.

GENERAL SAFETY RULES

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.
• Crystalline silica from bricks and cement and other masonry products.
• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles .
WARNING: Read and understand all warnings, cautions and operating instructions before using this equipment. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
WORK AREA SAFETY

• Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep bystanders, children, and visitors away while operating a power tool.
  Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adaptor plugs in any earthed (grounded) power tools. Double insulated tools are equipped a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not with fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts . Damaged cords increase the risk of electric shock.
• When operating a power tool outside, use an extension cord suitable for outdoor use. These cords are rated for outdoor use and reduce the risk of electric shock.
• Do not use AC only rated tools with a DC power supply. While the tool may appear to work. The electrical components of the AC rated tool are likely to fail and rate a hazard to the operator.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat. or hearing protection for approprate conditions will reduce personal injuries.
• Dress properly. Do not wear loose do mg or jewelry. eep yoMair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. Air vents may cover moving parts and should be avoided.
• Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tool with your finger on the switch or plugging in power tools that have the switch on invites accidents.
• Remove any adjusting keys or wrenches before turning the power tool on. A wrench or key that is left attached to a rotating part of the tool may result in personal injury.
• Do not overreach. Maintain proper footing and balance at all times. Loss of balance can cause an injury in an unexpected situation.
• If devices are provided for connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards.
• Do not use a ladder or unstable support. Stable footing on a solid surface enables better control of the tool in unexpected situations.
• Keep tool handles dry, clean and free from oil and grease. Slippery handles cannot safely control the tool.

TOOL USE AND CARE

• Secure the workpiece. Use clamp or other practical way to hold the workpiece to a stable platform. Holding the workpiece by hand or against your body is unstable and may lead to loss of control.
• Do not force the power tool. The tool will perform the job better and safer at the feed rate for which it is designed. Forcing the tool could possibly damage the tool and may result in personal injury.
• Use the correct power tool for the job. Don’t force the tool or attachment to do a job for which it is not designed.
• Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired or replaced by an authorized service center.
• Turn power tool off, and disconnect the plug from the power source and/or battery pack from the power tool before making any adjustments, changing the accessories , or storing the tools . Such preventive safety measures reduce the risk of an accidental start up which may cause personal injury.
• Store idle tool out of reach of children and other inexperienced persons. It is dangerous in the hand of untrained users.
• Maintain power tools with care. Check for proper alignment and binding of moving parts , component breaks , and any other conditions that may affect the tool’s operation. A guard or any other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury.
• Use recommended accessories. Using accessories and attachments not recommended by the manufacturer or intended for use on this type tool may cause damage to the tool or result in personal injury to the user. Consult the operator’s manual for recommended accessories.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Feed the workpiece in the correct direction and speed. Feed the workpiece into a blade, cutter, or abrasive surface against the direction of the cutting tool ‘s direction of rotation only. Incorrectly feeding the workpiece in the same direction may cause the workpiece to be thrown out at high speed.
• Never leave the tool running unattended, turn the power off. Do not leave the tool until it comes to a complete stop.

BATTERY TOOL USE AND CARE

• Ensure the trigger switch is in the off position before inserting battery pack. Inserting the battery pack into power tools that have the switch on invites accidents.
• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use battery tools only with specified battery pack. Use of any other battery packs may create a risk of injury and fire.
• Avoid storing battery pack in a conteater wnth other metal objects such as nails, coins, clips, keys,screws or other small metal objects that can make a connection from one terminal to another Always protect the batt ery terminals when battery pack is not being used. Connecting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery. Avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Battery tools do not need to be plugged into an electrical outlet, therefore, they are always in operation condition. Be aware of possible hazards when not using your battery tool or when changing accessories. Following this rule will reduce the risk of electric shock, fire or personal injury.

SERVICE

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• Service your power tool periodically. When cleaning a tool , be careful not to disassemble any porti on of the too l since internal wires may be misplaced or pinched.

**WARNING: READ AND UNDERSTAND ALL WARNINGS, CAUTIONS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS**

EXTENSION CORDS

Grounded tools require a three wire extension cord, Double insulated tools can use either a two or three wire extension cord. As the distance from the power supply outle t increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. Refer to the table shown below to determine the required minimum wire size.
The smaller the gauge number of the wire, the greater the capacity of the cord. For example: a 14-gauge cord can carry a higher current than a 16-gauge cord. When using more than one extension cord to make up the total length, be sure each cord contains at least the minimum wire size required. If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum wire size.
Guidelines for Using Extension Cords

• If you are using an extension cord outdoors, be sure it is marked with the suffix “W-A” (W” in Canada) to indicate tha t it is acceptable for outdoor use.
• Be sure your extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it
• Protect your extension cords from sharp objects, excessive heat, and damp or wet areas

SPECIFIC SAFETY RULES FOR CORDLESS IMPACT WRENCHES

**WARNING: DO NOT LET COMFORT OR FAMILIARITY WITH PRODUCT (GAINED FROM REPEATED USE) REPLACE STRICT ADHERENCE TO PRODUCT SAFETY RULES. If you use this tool unsafe or incorrectly, you can suffer serious personal injury!
WARNING:** Hot tool by insulated gripping surfaces when performing an operation where the tool may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator!

• Always wear safety glasses or goggles. Normal prescription eye or sunglasses are not safety glasses. Use certified safety equipment. Protective eye wear should comply with ANSI Z87.1 standards.
• Wear hearing protectors. Noise from this product may contribute to hearing loss. Hearing protection devices should comply with ANSI S3.19 standards.
• Always hold the tool firmly. Do not leave the tool running unless hand held.
• Do not operate this tool for long periods of time. The vibration caused by this tool may be harmful to your hands and arms. Use gloves to provide extra cushioning from vibration and take frequent rest breaks to limit exposure duration.
• Use only sockets built specifically for impact wrenches. Impact sockets are specifically designed to withstand the force of the blow delivered by an impact wrench. Other sockets may shatter, possibly causing personal injury to the operator and damage nearby equipment.
• Always check the socket(s) for wear, cracks or other damage before use.
• Sockets, nuts, bolts and tools get hot during operation. Wear gloves or allow sufficient time for cooling before touching them.
• Check the torque with a torque wrench. Fastening torque may differ depending upon the kind or size of the bolt or nut. Check the torque with a torque wrench.
• Always disconnect battery pack from tool or place the switch in the locked or off position before any assembly , adjustments or changing of accessories. Following this instruction will reduce the risk of serious personal injury.
• Do not place battery tools or their batteries near fire or heat. This will reduce the risk of explosion and possibly personal injury
• Never use a battery which has been dropped or received a sharp blow. A damaged battery is subject to explosion. Properly dispose of a dropped or damaged battery immediately.
• Use designated battery pack {Genesis™ – Model GLAB20HP or GLAB20A) and charger (Genesis TM -Model GLACH20AS or GLACH2O15A) for this tool. se of any other batteries may result in a risk of fire.
  SAVE THESE INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER & **BATTERY**

• Save these Instructions. This manual contains important safety and operating instructions for your battery charger.
• Before using the battery charger, read all instruction s and cautionary markings on (1) Battery Charger, (2) Battery , and (3) Prod uct using battery.
• Use only the charger which accompanied your product or direct replacements as listed in this manual. Do not substitute any other charger.
• Do not recharge the battery in damp or wet environments. Do not expose the battery pack to water or rain.
• Do not operate the charger with damaged cord or plug. Replace immediately.
• Do not operate the charger if it has received a sharp blow, been drop ped or otherwise damaged in any way. Take into a qualified service man.
• Do not disassemble the charger or battery pack. Take to it a qualified serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
• Do not charge the battery pack when temperature is below 50° F(10° C) or above 104° F (40° C). Store tool and battery pack in a location where temperature will not exceed 122° F ( 50° C). This is important to prevent serious damage to the battery cells.
• Place the charger on flat non-flammable surface and away from flammable materials when re-charging the battery pack.
• To reduce risk of electric shock, unplug the charger from outlet before attempting any maintenance or cleaning.
• If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
• Battery leakage may occur under extreme usage or temperature conditions. Avoid contact with skin and eyes. If liquid comes in contact with your skin, wash immediately with soap and water. If liquid gets into your eyes, wash them out with clear water for at least 10 minutes, and then seek medical attention right away
• Do not attempt to use a step-up transformer, an engine generator or DC power receptacle
• Do not short the battery pack. Do not touch the terminal with any conductive material. Avoid storing battery pack in a container with other metal objects such as nails, coins, etc. Always protect the battery terminals when the battery pack is not used.
• Do not charge battery pack inside a box or container of any kind. The battery must be placed in a well ventilated area during charging.
• Do not allow anything to cover or clog the charger vents.
• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire.
• Disconnect the charger from the power source when not in use. This will reduce the risk to electric shock or damage to the charger if metal pieces should fall into the opening. It also will help prevent damage to the charger during a power surge.

WARNING: A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

IMPORTANT BATTERY INFORMATION: DISPOSING OF THE BATTERY

• Your batteries are LITHIUM-ION rechargeable batteries. Certain Local, State and Federal laws prohibit disposal of these batteries in ordinary trash.
• Consult your local waste authorit ies for your disposal/recyc ling options.
• More information regarding battery disposal in U.S. and Canada is available at; http://www.rbrc.org/index.html, or by calling 1-800-822-8837 (1-800-8BATTERY).
  SAVE THESE INSTRUCTIONS

KNOWING YOUR CORDLESS IMPACT WRENCH

1. Square Drive with Hog Ring
2. LED Work Light
3. Forward/Reverse Selector
4. Trigger Switch
5. Battery Locking Tab
6. Battery Pack
7. Charger
8. Impact Sockets
9. Storage Case

UNPACKING AND CONTENT

IMPORTANT: Due to modern mass production techniques, it is unlikely the tool is faulty or that a part is missing. If you find anything wrong, do not operate the tool until
the parts have been replaced or the fault has been rectified. Failure to do so could result in serious personal injury.
CONTENTS IN PACKAGE

ASSEMBLY AND ADJUSTMENTS

WARNING: Always be sure that the tool is switched off and the battery is disconnected before adjusting, adding accessories, or checking a function on the tool.
INSTALLING OR REMOVING THE BATTERY PACK (FIG 2)
WARNING: Always be sure that the tool is switched off before insertion or removal of the battery pack.

• To install the battery pack, slide the battery pack (6) into the bottom of the tool housing all the way until it locks in place with a click, as shown in FIG 2. Lightly pull on the battery to ensure it is locked into place and will not accidentally fall out of the tool, causing an injury.
• To remove the battery pack pull the battery pack away from the tool while depressing the batttery locking tab(5)
  

OPERATION

CHARGING THE BATTERY (FIG 3)
NOTE: Always Check that the power supply corresponds to the voltage on the ratings plate.

• Plug the charger (7) into a 120 Vol t AC power source. The green light (7b) on the charger will illuminate, indicating the charger is powered.
• Slide the battery (6) all the way into the charger until it locks in place with a click, as shown in FIG 3. The red light (7a) will illuminate, indicating that the battery is charging
• The red light will go off after charging is complete.
• Batteries may become warm while charging. This is normal.
• If battery is ho t after continuous use in the tool , allow it to cool down to room temperature befor e charging. This will extend the life of your batteries.

NOTE: It takes approximately 90 minutes to charge up a completely discharged battery.
STARTING AND STOPPING THE IMPACT WRENCH
To Turn the Tool 0n, squeeze the trigger switch (4-FIG1) . Th e wrench is equipped with a variable-speed trigger switch. Depressing the switch further will produce more speed.
To Turn the Tool Off, release the trigger switch.
FORWARD/REVERSE SELECTOR
Use the forward /reverse selector (3-FIG 1) to change the direction of rotation of the tool.
The forward/ reverse selector has three positions: Forward , Reverse, and Off (middle).
LED WORK LIGHT
Your tool has a built-in LED work light (2-FIG 1) to illuminate the work area. When you turn on the tool , the work light will automatically turn on.
ELECTRIC BRAKE
This tool is equipped with an electric brake, which provides you with another element of control during various operations.
If the tool consistently fails to quickly stop after trigger switch release, have a qualified serviceman to examine the tool.

SELECTING AND USING SOCKETS

WARNING: Use only sockets rated for IMPACT DUTY. Other types of sockets may shatter when used, endangering you or others around you.
WARNING: Always be sure that the tool is switched off and the battery is disconnected before performing any work on the tool.
WARNING: Do not use sockets with drives smaller than 1/2″. You may use impact socket adapters to use impact sockets with drives greater than 1/2″,
Use only impact duty rated sockets and adaptors and always use the correct size socket for the bolts and nuts being worked. An incorrect sized soc ket will result in inaccurate and inconsistent fastening torque and/or damage to the bolt or nut .
To install the socket, align the socket’s square drive base with the impact wrench square drive. Push the soc ket onto the tool’s rive until it locks into place
To remove the socket simply pull it off.

APPLICATION

IMPACTING TECHNIQUE
The tightness achieved when impacting a bolt, nut or screw is proportional to the length of time the impact actio n is applied. Avoid excessive impacting of the fastener or workpiece to prevent damage, especially when working with smaller fasteners.
Practice with different fasteners and applications to become familiar with the impacting requirements of each type. When making these practice runs, make a note of how long each was impacted. Then measure the tightness of each fastener with a hand torque wrench, then compare the time and tightness information to help you judge how long to impact various fasteners to achieved a desired torque. If the fasteners are too tight, reduce impacting time. If they are too loose, increase the impacting time. Repeat the practice procedure with new fasteners until you can determine the amount of impacting time required to achieve the desired tightness.
A 3/8″ bolt generally requires two seconds of impacting time, while a 5/16″ bolt will require only one second.
However, any contamination on the bolt or under the bolt head will affect impacting time. Additionally, fasteners of the same diameters but with different lengths will require different impacting times to achieve the same degree of tightness.
On work where correct torque is critical or a gasket is involved, it is best to tighten down each fastener lightly and then complete the tightening process with an accurate hand torque wrench.
“BREAKING LOOSE” FASTENERS
This procedure may be used cautiously to remove the occasional fastener that has become “frozen”, usually due to corrosion . Additionally, this procedure assumes that the fastener uses standard threads (clockwise to tighten, counter-clockwise to loosen).

1. Spray the frozen fastener with penetrati ng oil designed to dissolve the corrosion causing the nut and/or bolt to be “frozen”. Follow the directions provided by the penetrating oil manufacturer.
2. Switch between the forward and reverse rotation quickly. Rapidly changing the rotational direction of the tool will help break the nut or bolt loose allowing its removal.
3. Use this technique sparingly and for only a few moments duration as it will cause motor wear with possible premature failure. Keep in mind that in some cases the only way to successfully remove a nut or bolt is cutting them off with the appropriate saw or cutting torch.

MAINTENANCE

CLEANING
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.
WARNING: Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury.
Electric tools used on fiberglass material , wallboard, spackling compounds, or plaster are subject to accelerated wear and possible premature failure because the fiberglass chips and grindings are highly abrasive to bearings, brushes, commutators, etc. Consequently, we do not recommended using this tool for extended work on these types of materials. However, if you do work with any of these materials, it is extreme ly important to clean the tool using compressed air.
LUBRICATION
This tool is permanently lubricated at the factory and requires no additional lubrication.

TWO-YEAR WARRANTY

This product is warranted free from dBc in material and work manship for 2 years a fter date of purchase.
Thlimited warranty does not cover normal wear and tear or damage ftom neglect or accident. The original purchaser is covered by this warranty and it is not transferable.Prior
our tool to store location of purchase, please call Toll-Free Help Line for possible solutions.
THIS PRODUCT IS NOT WARRANTED IF USED FOR INDUSTRIAL OR COMMERCIAL PURPOSES. ACCESSORIES INCLUDED IN THIS KIT ARE NOT COVERED BY THE 2 YEAR WARRANTY. BATTERY INCLUDED IS WARRANTED FOR ONE /1) YEAR AFTER OATE OF PURCHASE.

Mans.io
TOLL-FREE HELP LINE
For questions about this or any other GENESIS Product, please call Toll-Free: 888-552-8665.
Or visit our web site: www.genesispowertools.com
©Richpower Industries, Inc.
All Rights reserved
Richpower Industries, Inc.. 736 Hampton Road.
Wilhamston. SC 29697
Printed in China. on recycled paper
Richpower Industries, Inc.
736 Hampton Road Williamston, SC USA
www.richpowerinc.com
2019.10. VO1

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