Einhell TC-AC 190 Air Compressor Instruction Manual

June 8, 2024
Einhell

TC-AC 190/50/8
Original operating instructions Compressor

Art.-Nr.: 40.073.32
I.-Nr.: 21021

TC-AC 190 Air Compressor

Einhell TC AC 190 Air CompressorEinhell TC AC
190 Air Compressor - figEinhell TC AC 190 Air Compressor -
fig 1

Danger!
When using the equipment, a few safety precautions must be observed to avoid injuries and damage. Please read the complete operating instructions and safety regulations with due care. Keep this manual in a safe place, so that the information is available at all times. If you give the equipment to any other person, hand over these operating instructions and safety regulations as well. We cannot accept any liability for damage or accidents which arise due to a failure to follow these instructions and the safety instructions.

Explanation of the symbols used (see Fig. 12)

  1. Danger! – Read the operating instructions to reduce the risk of injury.
  2. Caution! Wear ear-muffs. The impact of noise can cause damage to hearing.
  3. Warning! Beware of electrical voltage!
  4. Warning!Beware of hot parts!
  5. Warning! The equipment is remote-controlled and may start-up without warning.
  6. Caution! Before using for the fi rst time, check the oil level and replace the oil sealing plug!

Safety regulations

The corresponding safety information can be found in the enclosed booklet. Danger! Read all safety regulations and instructions. Any errors made in following the safety regulations and instructions may result in an electric shock, fi re and/or serious injury. Keep all safety regulations and instructions in a safe place for future use. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

Layout and items supplied

2.1 Layout (Fig. 1-4, 7)
1. Intake air fi lter
2. Pressure tank
3. Wheel
4. Foot
5. Quick-lock coupling (regulated compressed air)
6. Pressure gauge (for reading the set pressure)
7. Pressure regulator
8. On/Off switch
9. Transport handle
10. Safety valve
11. Drainage screw for condensation water
12. Non-return valve
13. Oil fi ller opening| 14. Oil sealing plug
15. Oil drainage screw / Oil level window
16. Cylinder
17. Discharge line
18. Axle screw
19. Nut
20. Washer
21. Screw
22. Nut
23. Washer
24. Spring washer
25. Spring washer
26. Pressure gauge (for reading the vessel pressure)
---|---

2.2 Items supplied
Please check that the article is complete as specifi ed in the scope of delivery. If parts are missing, please contact our service center or the sales outlet where you made your purchase at the latest within 5 working days after purchasing the product and upon presentation of a valid bill of purchase. Also, refer to the warranty table in the service information at the end of the operating instructions.

  • Open the packaging and take out the equipment with care.
  • Remove the packaging material and any packaging and/or transportation braces (if available).
  • Check to see if all items are supplied.
  • Inspect the equipment and accessories for transport damage.
  • If possible, please keep the packaging until the end of the guarantee period.

Danger!
The equipment and packaging material are not toys. Do not let children play with plastic bags, foils or small parts. There is a danger of swallowing or suff ocating!

• Intake air filter
• Wheel (2x)
• Foot
• Oil sealing plug
• Washer (2x)
• Axle screw (2x)
• Nut for fitting the axle (2x)| • Screw
• Nut (3x)
• Washer
• Spring washer (3x)
• Original operating instructions
• Safety information
---|---

Proper use

The compressor is designed for generating compressed air for tools operated by compressed air. The equipment is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user / operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this.
Please note that our equipment has not been designed for use in commercial, trade or industrial applications.
Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes.

Technical data

Mains connection: ………………220-240 V ~ 50 Hz
Motor rating: ……………………… 1500 W S2 15 min
Compressor speed min -1 : ………………………. 2850
Operating pressure bar: ……………………….max. 8
Pressure vessel capacity (in liters): …………….. 50
Theoretical suction rate l/min.: …………………. 165
Output (compressed air) at 7 bar: …. 55 liters/min
Output (compressed air) at 4 bar: …. 75 liters/min Sound power level LWA
in dB: ……………………… 97 KWA
uncertainty: ………………………………… 1.91 dB
Protection type: …………………………………….. IP20
Weight of the unit in kg: ……………… approx. 28 kg
Oil quantity: ……………………….. approx. 0.13 liters
Noise
The noise emission values were measured in accordance with EN ISO 3744.

Before starting the equipment

Warning!
Before you connect the equipment to the mains supply make sure that the data on the rating plate are identical to the mains data.

  • Examine the machine for signs of transit damage.
    Report any damage immediately to the company which delivered the compressor.

  • The compressor should be set up near the working consumer.

  • Avoid long air lines and long supply lines (extensions).

  • Make sure the intake air is dry and dust-free.

  • Do not set up the compressor in damp or wet rooms.

  • The compressor may only be used in suitable rooms (with good ventilation and an ambient temperature from +5°C to +40°C). There must be no dust, acids, vapors, explosive gases or inflammable gases in the room.

  • The compressor is designed to be used in dry rooms. It is prohibited to use the compressor in areas where work is conducted with sprayed water.

  • The oil level in the compressor pump has to be checked before putting the equipment into operation.

  • The equipment must be set up where it can stand securely.

  • Supply hoses at pressures above 7 bar should be equipped with a safety cable (e.g. a wire rope).

Assembly and starting

Danger!
You must fully assemble the appliance before
using it for the fi rst time.
6.1 Fitting the wheels (3)
Fit the supplied wheels as shown in Fig. 5.
6.2 Fitting the supporting feet (4)
Fit the supplied supporting feet (4) as shown in Fig. 6.
6.3 Replacing the oil sealing plug (14)
Remove the transportation cover from the oil filler opening with a screwdriver and insert the supplied oil sealing plug (14) into the oil filler opening (Fig. 7).
6.4 Fitting the air fi lter (1)
Use a screwdriver to remove the transportation cover from the air fi lter connection.
Screw in the supplied air fi lter (Fig. 8).
6.5 Power supply

  • Long supply cables, extensions, cable reels etc. cause a drop in voltage and can impede motor start-up.
  • In the case of low temperatures below +5°C, motor start-up is jeopardized as a result of stiffness.

6.6 On/Off switch (8)
To switch on the compressor, pull out the knob (8).
To switch off the compressor, press the knob (8) back in. (Figure 2)

6.7 Adjusting the pressure: (Fig. 1,2)

  • You can adjust the pressure on the pressure gauge (6) using the pressure regulator (7).
  • The set pressure can be taken from the quicklock coupling (5).

6.8 Setting the pressure switch
The pressure switch is set at the factory.
Switch-on pressure 6 bar
Switch-off pressure 8 bar

Replacing the power cable

Danger!
If the power cable for this equipment is damaged, it must be replaced by the manufacturer or its after-sales service or similarly trained personnel to avoid danger.

**Cleaning, maintenance and ordering of spare parts

**

Danger!
Pull the power plug before doing any cleaning and maintenance work on the appliance.
Warning!
Wait until the compressor has completely cooled down. Risk of burns!
Warning!
Always depressurize the tank before carrying out any cleaning and maintenance work.
Danger!
After use, always switch off the equipment immediately and pull out the power plug.

8.1 Cleaning

  • Keep the safety devices free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.

  • We recommend that you clean the appliance immediately after you use it.

  • Clean the appliance regularly with a damp cloth and some soft soap. Do not use cleaning agents or solvents; these may be aggressive to the plastic parts in the appliance.
    Ensure that no water can get into the interior of the appliance.

  • You must disconnect the hose and any spraying tools from the compressor before cleaning. Do not clean the compressor with water, solvents or the like.

8.2 Condensation water (Fig. 1)
Notice! To ensure a long service life of the pressure vessel (2), drain off the condensed water by opening the drain valve (11) each time after using. Check the pressure vessel for signs of rust and damage each time before using. Do not use the compressor with a damaged or rusty pressure vessel. If you discover any damage, please con- tact the customer service workshop.
Notice! The condensation water from the pressure vessel will contain residual oil. Dispose of the condensation water in an environmentally compatible manner at the appropriate collection point.
8.3 Safety valve (10)
The safety valve has been set for the highest permitted pressure of the pressure vessel. It is prohibited to adjust the safety valve or remove its seal. Actuate the safety valve from time to time to ensure that it works when required. To do so, open the screw cap of the valve while the tank is under pressure. Once the screw cap has been fully opened you must pull it to let air escape through the valve. Then screw the cap fully back in place.
8.4 Check the oil level at regular intervals
Place the compressor on a level and straight surface. The oil level must be between the two marks MAX and MIN on the oil oil level window (Fig. 10,11).
Changing the oil: Recommended hydraulic oil: SAE 5W/40 or an alternative of the same quality. It should be refi lled for the fi rst time after 10 hours of operation. Thereafter the oil should be drained and refi lled after every 100 hours in service.
8.5 Changing the oil
Switch off the engine and pull the mains plug out of the socket. After releasing any air pressure you can unscrew the oil drainage screw (15) from the compressor pump. To prevent the oil from running out in an uncontrolled manner, hold a small metal chute under the opening and collect the oil in a vessel. If the oil does not drain out completely, we recommend tilting the compressor slightly.
Dispose of the old oil at a drop-off point for old oil.
When the oil has drained out, re-fi t the oil drainage screw (15). Fill new oil through the oil fi ller opening (13) until it comes up to the required level. Then replace the oil sealing plug (14).
8.6 Cleaning the intake fi lter (1)
The intake fi lter prevents dust and dirt being drawn in. It is essential to clean this fi lter after at least every 100 hours in operation. A clogged intake fi lter will decrease the compressor‘s performance dramatically. Undo the screw on the air fi lter so that the halves of the air fi lter housing can be opened. Use compressed air at low pressure (approx. 3 bar) to blow out all the parts of the fi lter and then assemble the fi lter in reverse order. When cleaning, take adequate precautions against dust (e.g. use a suitable face mask).

8.7 Storage
Warning!
Pull the mains plug out of the socket and ventilate the appliance and all connected pneumatic tools.
Switch off the compressor and make sure that it is secured in such a way that it cannot be started up again by any unauthorized person.
Important!
Store the compressor only in a dry location.
Always store upright, never tilted!
8.8 Ordering replacement parts:
Please quote the following data when ordering replacement parts:

  • Type of machine
  • Article number of the machine
  • Identification number of the machine
  • Replacement part number of the part required For our latest prices and information please go to www.Einhell-Service.com

Disposal and recycling

The equipment is supplied in packaging to prevent it from being damaged in transit. The raw materials in this packaging can be reused or recycled. The equipment and its accessories are made of various types of material, such as metal and plastic. Never place defective equipment in your household refuse. The equipment should be taken to a suitable collection center for proper disposal. If you do not know the whereabouts of such a collection point, you should ask in your local council offi ces.

Possible causes of failure

Problem Cause Solution
The compressor does not start. 1.No supply voltage.

2.Insufficient supply voltage.
3.Outside temperature is too low.
4.Motor is overheated.| 1.Check the supply voltage, the pow-er plug and the socket-outlet.
2.Make sure that the extension cable is not too long. Use an extension cable with large enough wires.
3.Never operate with an outside temperature of below +5° C.
4.Allow the motor to cool down. If necessary, remedy the cause of the overheating.
The compressor starts but there is no pressure.| 1. The non-return valve leaks. 2.The seals are damaged.
3.The drain plug for condensation water (11) leaks.| 1.Have a service center replace the non-return valve.
2.Check the seals and have any damaged seals replaced by a service center.
3.Tighten the screw by hand. Check the seal on the screw and replace if necessary.
The compressor starts, pressure is shown on the pres- sure gauge, but the tools do not start.| 1.The hose connections have a leak.
2.A quick-lock coupling has a leak.
3.Insufficient pressure set on the pressure regulator.| 1.Check the compressed air hose and tools and replace if necessary.
2.Check the quick-lock coupling and replace if necessary.
3.Increase the set pressure with the pressure regulator.

For EU countries only
Never place any electric power tools in your household refuse.
To comply with European Directive 2012/19/EC concerning old electric and electronic equipment and its implementation in national laws, old electric power tools have to be separated from other waste and disposed of in an environment-friendly fashion, e.g. by taking to a recycling depot.
Recycling alternative to the return request:
As an alternative to returning the equipment to the manufacturer, the owner of the electrical equipment must make sure that the equipment is properly disposed of if he no longer wants to keep the equipment.
The old equipment can be returned to a suitable collection point that will dispose of the equipment in accordance with the national recycling and waste disposal regulations. This does not apply to any accessories or aids without electrical components supplied with the old equipment.
The reprinting or reproduction by any other means, in whole or in part, of documentation and papers accompanying products is permitted only with the
express consent of the Einhell Germany AG.
Subject to technical changes
Service information
We have competent service partners in all countries named on the guarantee certifi cate whose contact details can also be found on the guarantee certifi cate. These partners will help you with all service requests such as repairs, spare and wearing part orders or the purchase of consumables. Please note that the following parts of this product are subject to normal or natural wear and that the following parts are therefore also required for use as consumables.

Category Example
Wear parts* V-belt, air fi lter
Consumables*
Missing parts
  • Not necessarily included in the scope of delivery!
    In the eff ect of defects or faults, please register the problem on the internet at www.Einhell-Service.com.
    Please ensure that you provide a precise description of the problem and answer the following questions in all cases:

    • Did the equipment work at all or was it defective from the beginning?
    • Did you notice anything (symptom or defect) prior to the failure?
    • What malfunction does the equipment have in your opinion (main symptom)?
      Describe this malfunction.

Warranty certificate

Dear Customer, All of our products undergo strict quality checks to ensure that they reach you in perfect condition. In the unlikely event that your device develops a fault, please contact our service department at the address shown on this guarantee card. You can also contact us by telephone using the service number shown. Please note the following terms under which guarantee claims can be made:

  1. These guarantee terms apply to consumers only, i.e. natural persons intending to use this product neither for their commercial activities nor for any other self-employed activities. These warranty terms regulate additional warranty services, which the manufacturer mentioned below promises to buyers of its new products in addition to their statutory rights of guarantee. Your statutory guarantee claims are not affected by this guarantee. Our guarantee is free of charge to you.
  2. The warranty services cover only defects due to material or manufacturing faults on a product which you have bought from the manufacturer mentioned below and are limited to either the rectifi cation of said defects on the product or the replacement of the product, whichever we prefer. Please note that our devices are not designed for use in commercial, trade or professional applications. A guarantee contract will not be created if the device has been used by commercial, trade or industrial business or has been exposed to similar stresses during the guarantee period.
  3. The following are not covered by our guarantee: – Damage to the device caused by a failure to follow the assembly instructions or due to incorrect installation, a failure to follow the operating instructions (for example connecting it to an incorrect mains voltage or current type) or a failure to follow the maintenance and safety instructions or by exposing the device to abnormal environmental conditions or by lack of care and maintenance. – Damage to the device caused by abuse or incorrect use (for example overloading the device or the use or unapproved tools or accessories), ingress of foreign bodies into the device (such as sand, stones or dust, transport damage), the use of force or damage caused by external forces (for example by dropping it). – Damage to the device or parts of the device caused by normal or natural wear or tear or by normal use of the device.
  4. The guarantee is valid for a period of 24 months starting from the purchase date of the device. Guarantee claims should be submitted before the end of the guarantee period within two weeks of the defect being noticed. No guarantee claims will be accepted after the end of the guarantee period. The original guarantee period remains applicable to the device even if repairs are carried out or parts are replaced. In such cases, the work performed or parts fi tted will not result in an extension of the guarantee period, and no new guarantee will become active for the work performed or parts fi tted. This also applies if an on-site service is used.
  5. To make a claim under the guarantee, please register the defective device at: www.Einhell-Service.com. Please keep your bill of purchase or other proof of purchase for the new device. Devices that are returned without proof of purchase or without a rating plate shall not be covered by the guarantee, because appropriate identifi cation will not be possible. If the defect is covered by our guarantee, then the item in question will either be repaired immediately and returned to you or we will send you a new replacement.

Of course, we are also happy off er a chargeable repair service for any defects which are not covered by the scope of this guarantee or for units which are no longer covered. To take advantage of this service, please send the device to our service address. Also refer to the restrictions of this warranty concerning wear parts, consumables and missing parts as set out in the service information in these operating instructions.
** Declaration of conformity: We declare conformity in accordance with the EU directive and standards for articleEinhell TC AC 190 Air Compressor - fig
3 Declaration of conformity
We, Einhell UK Ltd**
Champions Business Park, First Floor Unit 10, Arrowe Brook Rd, Upton, Wirral CH49 0AB, United Kingdom declare the conformity to UK standards and legislation was assessed for:Einhell TC AC 190 Air Compressor - fig
4

EH 09/2021 (01)
_TC_AC_190_50_8_SPK9.indb 134
Anl_TC_AC_190_50_8_SPK9.indb 134
20.09.2021 13:57:22
Einhell Service
Eschenstraße 6
94405 Landau an der Isar
Telefon: 09951 – 959 2000
Telefax: 09951 – 959 1700
E-Mail: Service-DE@Einhell.com 

Einhell-Service.com

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References

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