RELIABILT 07-3043 Black Interior I-strap Barn Door Kit Instruction Manual

RELIABILT 07-3043 Black Interior I-strap Barn Door Kit Instruction Manual

PREPARATION

MEASUREMENTS

• A. Overall track length: 78-3/4″- comprised of (2) 39-3/8″ adjoining pieces.
• B. Door Weight Capacity 200Lbs.
• C. Fits Openings Up to 36in.
• D. Hole spacing: 17-3/4″.
• E. Distance from door top side to holes on the wall: 1-5/16″.
• F. Distance from door entrance side to the nearest pre-drilled hole line: 4-3/4″.
• G. Distance from the bottom to the floor: 3/8″.
• H. Door height: H.
• I. Recommended height of the holes: H+1-11/16″.
• J. Recommended door thickness: 1-3/8″ to 1-9/16″.

TOOLS REQUIRED

PACKAGE CONTENTS

HARDWARE CONTENTS

INSTALLATION OVERVIEW

Reminder: If you are installing the track on drywall, do NOT install it directly onto the drywall.
Drywall installation: Install a 1″ x 4″or 1″ x 6″ header board above the door opening directly into studs. Header board must be solid wood and shall measure at least the full length or longer than the track . Use a 3/8″ drill bit to drill holes that are 2″ or more deep.
Concrete/Block/Brick Wall installation: Please make sure hex bolt must be embedded into floor anchor.

1. Drywall Installation with header board (not included) Concrete/Block/Brick Wall Installation without header board.
   WARNING: DO NOT install track directly in drywall. To ensure stability and security of the door, install a header board above the door opening. Using a 1in(T) x 6in(W) board, place the track on the board and mark the length. Cut the board to match exact length of the track as marked.
   

2. By using level, place the track horizontally against the board, and use a pencil to mark where the hole should be. Recommended height of the pre-holes to the floor is H+1-11/16″.
   

3. Drywall Installation.Secure the plastic anchor into the pre-drilled hole first,then install lag screw to the anchor.
   

4. Insert door stoppers on either side of track.
   

5. When installing floor guide, mortise a groove 1/4″ (114″-3/8″ based on door thickness) wide by 3/4″ deep into the bottom center of door’s edge.
   

6. Secure hangers on the door, ensuring to keep them straight, according to the dimensions show below. The recommended door thickness is 1-3/8″ to 1-9/16″. Use a 3/8″ drill bit to drill holes.
   

7. Position each anti-jump disc 1/2″ from the front edge of the door, but please keep anti-jump disc loose enough for further rotation.
   

8. Adjust the door stopper in desired positions with hex key.
   

9. Swivel the anti-jump disks away from the door (about 180 degrees), hang the door over the track. Slide door from open to close to ensure all parts are operating smoothly.
   

10. Mark holes with a pencil, and make sure the pre-drilled hole spacing around 1″, then install the floor guide.
    

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