JBC UCR General-Heavy Duty Control Unit Instruction Manual

June 8, 2024
JBC

JBC-UCR-General-Heavy-Duty-Control-Unit-LOGO

JBC UCR General-Heavy Duty Control Unit

JBC-UCR-General-Heavy-Duty-Control-Unit-PRODACT-IMG

Packing List

JBC-UCR-General-Heavy-Duty-Control-Unit-
FIG-1

Functions

There are up to 44 functions* to control the station, such as:

  • Temperature Control
  • Sleep and Hibernation Control
  • Station Status
  • Error Information
  • Counters (Working Time, Sleep, Hibernation… )

Download the Robot Communication Protocol for UCR unit at www.jbctools.com/jbcsoftware.html

Features

JBC-UCR-General-Heavy-Duty-Control-Unit-FIG-2

Trouble shooting

In case of error, a red light flashes a certain number of times, indicating an error number as shown in the table belowJBC-UCR-General-Heavy-Duty-Control-
Unit-FIG-3

If the error persists, contact with JBC technical service.

Connection

  • UCR can be connected to a PLC by a five-pin Communications Cable (Ref. 0020261).
  • For a proper connection, it is necessary to connect only three cables to the corresponding 3 pins at a typical DB9 male connector (PLC or computer).
  • Download the Robot Communication Protocol at www.jbctools.com

Communications CableJBC-UCR-General-Heavy-Duty-Control-Unit-
FIG-4

For detailed information about pin distribution see following table:

JBC-UCR-General-Heavy-Duty-Control-Unit-FIG-5

Compatibility

UCR245/470 can be used with soldering irons, TR245/470 and TRA245/470, and its cartridge ranges R245 and R470 respectively. Connect any of those soldering irons with the provided tool cable (Ref. 0027924). See the table below to check the compatibility of the devices.JBC-UCR-General-Heavy-Duty-Control-
Unit-FIG-6

JBC-UCR-General-Heavy-Duty-Control-Unit-FIG-7

Dimensions

JBC-UCR-General-Heavy-Duty-Control-Unit-FIG-8 JBC-UCR-General-Heavy-Duty-Control-Unit-FIG-9

Work Place Examples

HA Automatic Soldering Set for Robot

JBC-UCR-General-Heavy-Duty-Control-Unit-FIG-10

Maintenance

  • Before carrying out maintenance, always disconnect the power supply and allow the equipment to cool down.
  • Periodically check all cable and tube connections.
  • Replace a blown Fuse as follows:
  1. Pull off the Fuse Holder and remove the Fuse. If necessary, use a flat screwdriver to lever it off.
  2. Insert the new Fuse into the Fuse Holder and return it to the station.

JBC-UCR-General-Heavy-Duty-Control-Unit-FIG-11

  • Replace any defective or damaged parts. Only use original JBC spare parts.
  • Repairs should be performed only by a JBC authorized technical service.

Safety

It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.

  • Do not use the equipment for any purpose other than soldering or rework. Incorrect use may a cause fire.
  • The main cable must be plugged into approved bases. Make sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
  • Do not leave the appliance unattended while it is on.
  • Be sure that the power supply is disconnected before changing any spare parts.
  • The temperature of accessible surfaces may remain high after the device is turned off. Handle with care.
  • Heat can cause inflammable products to ignite even when not visible.
  • Avoid flux coming into contact with skin or eyes to prevent irritation.
  • Be careful with the fumes produced when soldering.
  • Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
  • Utmost care must be taken with liquid tin waste which can cause burns.

Specifications

UCR

  • Control Unit for Robot
  • Ref.: UCR245-5A
  • Ref.: UCR470-5A

UCR245-5A 100 – 240V 50/60Hz. Input fuse: 2.5A. Output: 21V.

  • Output Peak Power: 160W
  • Temperature Range: 90 – 450 ºC / 190 – 840 ºF
  • Total Net Weight: 2581 g / 5.69 lb
  • Package Dimensions/Weight: 328 x 258 x 208 mm / 3160 g (L x W x H) 12.91 x 10.16 x 8019 in / 6.97 lb

UCR470-5A 100 – 240V 50/60Hz. Input fuse: 3.5A. Output: 42V.

  • Output Peak Power: 250W
  • Temperature Range: 90 – 500 °C / 190 – 930 °F
  • Total Net Weight: 2635 g / 5.81 lb
  • Package Dimensions/Weight: 328 x 258 x 208 mm / 3215 g (L x W x H) 12.91 x 10.16 x 8019 in / 7.09 lb

UCR245-5A and UCR470-5A

  • Idle Temp. Stability (still air): ±1.5 ºC / ±3 ºF
  • Tip to ground resistance: < 2 ohms
  • Tip to ground voltage: < 2mV RMS
  • Ambient operating temp: 10 – 40 ºC / 50 – 104 ºF
  • Connections: Communications: M8-5pins
  • Tool: M16-8pins
  • Unit Dimensions: 210 x 162 x 75 mm (L x W x H) 8.3 x 6.4 x 3.0 in

Complies with CE standards. ESD safe.

Warranty

JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased. Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase.This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.

www.jbctools.com

References

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