ion Technologies SEF100-SEF200 Heavy Duty Sewage Pumps Instruction Manual
- June 8, 2024
- Ion Technologies
Table of Contents
Ion Technologies SEF100-SEF200
Heavy Duty Sewage Pumps OPERATION MANUAL
Dated: 06/17/2022
Document Name: SEF100-SEF200_OM
IntroductIon
Thank you for purchasing an Ion Technologies heavy duty sewage pump. Take the
time to read the instructions carefully before using this appliance. We
strongly recommend that you keep this instruction manual in a safe place for
future reference.
Check the nameplate for your pump’s specification, refer to the table list.
Be careful not to exceed the given specifications in the use of your pump.
Each pump is individually factory tested to ensure proper performance. Closely
following these instructions will eliminate potential operating problems
assuring years of trouble-free service.
Most accidents can be avoided by using common sense.
IMPORTANT: Ion Technologies is not responsible for losses, injury or death
resulting from failure to observe these safety precautions, misuse, abuse or
misapplication of pumps or equipment.
Marks & MeanIngs
CAUTION: Keep the pump equipment out of the reach of children! Warns that
the failure to follow the directions given could cause serious risk to
individuals or objects.
WARNING: This sign warns the operator that the failure to follow an
instruction may damage the pump and/or the system.
Safety WarnIngs
CAUTION: Read these safety warnings first before installing, servicing, or operating any pump.
Before Installation
This manual contains important information for the safe use of this product.
Read this manual completely and follow the instructions carefully. Reasonable
care and safe methods relating to the installation and operation of this
product should be practiced. Check local codes and requirements before
installation.
WARNING: Risk of Electrical Shock or Electrocution. May result in serious
injury or death or fire hazard. Installer must disconnect all electrical
sources prior to installation, handling or servicing. Only qualified personnel
may install this system. NFPA 70/National Electric Code (NEC) or local codes
must be followed. System must be properly grounded according to NEC. Do not
lift pump by power cord.
WARNING: Risk of Fire or Explosion. Do not smoke or use open flames in or
around this system. This system is not intended for use in hazardous locations
per NFPA 70 National Electric Code. Do not pump flammable liquids. Consult
factory for optional equipment rated for hazardous location use.
CAUTION: Rotating machinery, amputation or severe lacerations can result.
Keep clear of suction and discharge openings. DO NOT insert fingers into pump
with power connected. Risk of serious cutting or amputation exists. Disconnect
all power sources prior to servicing pump. Pump may start without warning.
CAUTION: Do not modify the cord and plug.
When using the cord and plug, plug into a grounded outlet only. When wiring to
a system control, connect the pump ground lead to the system ground.
CAUTION: Do not run the pump dry. Dry running can overheat the pump
(causing burns to anyone handling it) and will void the warranty.
CAUTION: The pump normally runs hot. To avoid burns, allow it to cool for
30 minutes after shutdown before handling it.
CAUTION: Submersible sewage pumps are not approved for use in swimming
pools, recreational water installations, decorative fountains or any
installation where human contact with the pumped fluid is common. Pump
designed to be installed in a sewage pit or wet location where drainage
collects.
WARNING: Do not throw away or lose this manual. Keep it in a safe place
so that you may refer to it often for the continued safe operation of the
product.
CAUTION: All returned products must be cleaned, sanitized, or
decontaminated prior to shipment, to insure employees will not be exposed to
health hazards in handling said materials. All applicable laws and
regulations shall apply.
WARNING: Bronze/brass fitted pumps may contain lead levels higher than
considered safe for potable water systems. Government agencies have determined
that leaded copper alloys should not be used in potable water applications.
WARNING: Installation, wiring, and junction connections must be in
accordance with the National Electric Code and all applicable state and local
codes. Requirements may vary depending on usage and location.
WARNING: Installation and servicing is to be conducted by qualified
personnel only.
CAUTION: Rotating machinery, amputation or severe lacerations can result.
Keep clear of suction and discharge openings. DO NOT insert fingers into pump
with power connected.
WARNING: Always wear eye protection when working on pumps. Do not wear
loose clothing that may become entangled in moving parts.
WARNING: Pumps build up heat and pressure during operation. Allow time
for pumps to cool before handling or servicing.
CAUTION: Hazardous Voltage can shock, burn or cause death. This pump is
not intended for use in swimming pools or water installations where human
contact with pumped fluid is possible.
CAUTION: Risk of electrical shock. To reduce risk of electrical shock,
always disconnect pump from source before handling. Lock out power & tag.
WARNING: Do not use these pumps in water over 145°F. Do not exceed
manufactures recommended maximum performance, as this could cause the motor to
overheat.
WARNING: Make sure lifting handles are securely fastened each time before
lifting.
CAUTION: Do not lift, carry or hang pump by the electrical cables. Damage
to the electrical cables can cause shock, burns or death.
Never handle connected power cords with wet hands. Use appropriate lifting
device.
WARNING: Sump and sewage pumps often handle materials which could cause
illness or disease. Wear adequate protective clothing when working on a used
pump or piping. Never enter a basin after it has been used.
CAUTION: Failure to permanently ground the pump, motor and controls
before connecting to power can cause shock, burns or death.
CAUTION: These pumps are NOT to be installed in locations classified as
hazardous in accordance with the National Electric Code, ANSI/NFPA 70.
WARNING: Do not introduce into any sewer, either directly, or through a
kitchen waste disposal unit or toilet: Seafood Shells, Aquarium Gravel, Cat
Litter, Plastic Objects, Sanitary Napkins or Tampons, Diapers, Rags,
Disposable Wipes or Cloth, Medications, Flammable Material, Oil or Grease,
Strong Chemicals, Gasoline.
- Operation against a closed discharge valve will cause premature bearing and seal failure on any pump.
- Any wiring of pumps should be performed by a qualified electrician.
- Cable should be protected at all times to avoid punctures, cuts, bruises, and abrasions-inspect frequently.
- Never handle connected power cords with wet hands.
- Never let cords or plugs lie in water outside the pit.
- These pumps are offered in a three phase and single phase wiring configuration. Voltages will vary according to the application and can be seen in the tables in this manual.
Pump Installation
These important instructions must be followed for satisfactory performance of
your pump. Before installation, check your local electrical and plumbing
codes.
The sump or basin shall be sealed and vented in accordance with local plumbing
codes. This pump is designed to pump domestic wastewater, nonexplosive and
noncorrosive liquids and shall NOT be installed in locations classified as
hazardous in accordance with the National Electrical Code (NEC) ANSI/ NFPA 70
or Canadian Electric Code (CEC). The pump should never be installed in a
trench, ditch, or hole with a dirt bottom. The legs will sink into the dirt
and the suction will become plugged.
Performance
Dimensions
Important | 1 Phase Models | Model Number: |
---|
Prior to installation, record Model Number, MFG Date, Amps, Voltage, Phase
and HP, from pump nameplate for future reference.
Also record the voltage and current readings at startup.| Amps:| Volts:| MFG
Date:
3 Phase Models| Phase:
Amps L1-2:| Volts L1-2:| HP:
Amps L2-3:| Volts L2-3:| SN:
Amps L3-3:| Volts L3-3:
SPECIFICATIONS
Model| HP| Volt| Ph| Nema Start Code| FLA|
Cord Size| Cord Type| Cord O.D.
Inches
---|---|---|---|---|---|---|---|---
SEF100M21| 1| 60| 230/1| 1750| 11.| SOW/
SOOW| 14/3| 0.55
SEF100M23| 1| 60| 230/3| 1750| 8.0| SOW/
SOOW| 16/4| 0.45
SEF100M03| 1| 60| 208/3| 1750| 9.| SOW/
SOOW| 16/4| 0.45
SEF100M43| 1| 60| 460/3| 1750| 4.0| SOW/
SOOW| 16/4| 0.45
| | | | | | | |
SEF200M21| 2| 60| 230/1| 1750| 17.| SOW/
SOOW| 12/3| 0.62
SEF200M23| 2| 60| 230/3| 1750| 11.0| SOW/
SOOW| 14/4| 0.59
SEF200M03| 2| 60| 208/3| 1750| 12.| SOW/
SOOW| 14/4| 0.59
SEF200M43| 2| 60| 460/3| 1750| 6.| SOW/
SOOW| 14/4| 0.59
Description:
To pump domestic, commercial and light industrial sewage
Physical Data:
Discharge Size: 2” Flanged w/ 3” NPT adapter Impeller Type: Vortex, Cast Iron
Cable Length: 20’
Liquid Handling:
Solids Size: 2”
Acceptable Ph Range: 6-8
Temperature:
Maximum Stator: 266°F
Maximum Liquid Temp.: 104°F – Intermittent
Power Cord Type & Size:
• SEF100M1Ø-20 – SOW/SOOW 14AWG/3C
• SEF200M1Ø-20 – SOW/SOOW 12AWG/3C
• SEF100M 3Ø-20 – SOW/SOOW 14AWG/4C
• SEF200M 3Ø-20 – SOW/SOOW 14AWG/4C
Motor Housing: Cast Iron
Volute: Cast Iron
Impeller: Cast Iron
Motor Shaft: SS430
Hardware: SST
“O” Rings: NBR
Seals: Single Mechanical Carbon Ceramic
Upper Bearing: 6202
Lower Bearing: 6203
WARNING: Servicing should be performed only by an authorized service
center.
Always disconnect the pump from power source before handling or making any
adjustments. Always wear rubber boots when there is water on the floor and you
must unplug the pump or make any adjustments.
WARNING: A clearance under the pump for entrance of sewage solids must be
a minimum of 2 inches.
The sump or basin shall be sealed and vented in accordance with local plumbing
codes. This pump is designed to pump domestic wastewater, nonexplosive and
non- orrosive liquids and shallNOT be installed in locations classified as
hazardous in accordance with the National Electrical Code (NEC) ANSI/ NFPA 70
or Canadian Electric Code (CEC).
The pump should never be installed in a trench, ditch, or hole with a dirt
bottom. The legs will sink into thedirt and the suction will become plugged.
These pumps are usually installed in concrete or fiberglass basins with the
lift-out rail system.
Instructions for installing rail system are furnished with rail package.
If pump is not installed with lift-out rail system it must be properly
supported on legs and connected to discharge pipe so that space is provided
under pump for entrance of sewage. Pump inlet should not be closer than 2
inches from bottom of sump.
It is not generally desirable to install these pumps without the rail system
except on special O.E.M. packaged systems. Check valves should always be
installed along with shut- off valves. This allows for easier service and
prevents backflow into basin.
Starting Pump After Installing in Sump
Before lowering pump into basin, connect power lines and start motor. Impeller
should turn counterclockwise when looking at impeller.
WARNING: Disconnect all power and control wires to motor at control panel
before starting disassembly operation. Never rely on opening circuit breaker
only.
CAUTION: Operating pump builds up heat and pressure; allow time for pump
to cool to room temperature.
Submergence
The pump should always be operated in the submerged condition. The minimum
sump liquid level should never be less than above the pump’s motor, unless
very briefly.
Discharge Piping
Install discharge piping or hose assembly to the pump. Discharge piping should
be as short as possible and sized no smaller than the pump discharge. Do not
reduce the discharge pipe size below that which is provided on the pump. Both
a check valve and a shutoff valve are recommended for each pump. The check
valve is used to prevent backflow into the sump. The shut-off valve is used to
manually stop system flow during pump servicing. Be sure the discharge pipe
has a 1/8” diameter hole approx. 5” from end nearest volute and oriented
towards the pump body.
Control Panel
Single phase series sewage pumps DO NOT require a control panel, but do
require a level control.
Motor
Each motor is provided with heat sensor thermostats attached directly to the
motor windings. The thermostats open if the motor windings see excessive heat
and, in turn, open the motor contactor in the control panel when used,
breaking the power to the pump. When the motor is stopped due to an overheated
condition, it will not start until the motor has cooled.
PRE-OPERATION
Check Voltage And Phase
Before operating pump, check to make sure that voltage and phase information
stamped on the pump’s identification plate matches the available power.
Check Pump Rotation
Before putting pump into service for the first time, the motor rotation must
be checked. Improper motor rotation can result in poor pump performance and
can damage the motor and/or pump.
Identification Plate
Note the numbers on the pumps identification plate and record in this manual
for future reference.
CAUTION: Electrical Connections
Turn circuit breaker off before plugging or unplugging the switch and/or pump.
It is recommended that the level control float should be set to insure that
the liquid in the sump never drops below the top of the motor housing. The
level control should have adequate clearance so it cannot hang up in it’s
swing and that the pump is completely submerged when the level control is in
the “Off ” mode. Minimum tether length is 3.50”. By adjusting the cord tether
the control level can be changed. DO NOT USE THE POWER CABLE TO LIFT PUMP.
Pump-Down Test
Be sure pump has been plugged in, lowered into the basin or sump, check the
system by filling with liquid and allowing the pump to operate through its
pumping cycle. The time needed to empty the system, or pump-down time along
with the volume of water, should be recorded.
Thermal Protection
The normally closed (N/C) over temperature sensor is embedded in the motor
windings and will detect excessive heat in the event an overload condition
occurs.
The thermal sensor will trip when the windings become too hot and will
automatically reset when the pump motor cools to a safe temperature.
In the event of an over temperature, the source of this condition should be
determined and repaired immediately. Thermal protection shall not be used as a
motor overload device.
Maintenance
Minimal maintenance is required. Perform the following checks when pump is
removed from operation or when pump performance deteriorates:
- Inspect motor chambers for oil level and contamination.
- Inspect impeller and body for excessive build- up or clogging.
- Inspect motor and bearings.
- Inspect seal for wear or leakage.
TROUBLESHOOTING
Pump does not run and/or just hums.
- Line circuit breaker is off, or fuse is blown or loose.
- Water level in sump has not reached turn-on leve.
- Pump cord is not making contact in receptacle.
- Float is stuck. It should operate freely in basin.
- If all of the above are OK, then the motor could be malfunctioning.
Pump runs but does not deliver water.
- Discharge shut-off valve (if used) may be closed.
- Impeller or volute openings are fully or partially clogged. Remove pump and clean.
- Pump is air-locked. Start and stop several times by plugging and unplugging cord. Check for clogged vent hole in pump case.
- Inlet holes in pump base are clogged. Remove pump and clean the openings.
- Vertical pumping distance is too high. Reduce distance or change the discharge fittings of the pump.
Pump runs and pumps out sump, but does not stop.
- Switch is stuck in up position.
Pump runs but delivers only small amount of water.
- Pump may be air locked. Start and stop several times by plugging and unplugging cord. Check vent hole in pump case for plugging.
- Vertical pumping distance is too high. Reduce distance or change the discharge fittings of the pump.
- Inlet in pump base may be clogged. Remove pump and clean out openings.
- Impeller or volute openings may be plugged or partially plugged. Remove pump and clean out.
- Pump impeller may be partially clogged causing motor to run slow, resulting in motor overload.
Clear impeller.
Fuse blows or circuit breaker trips when pump starts.
- Inlet in pump base may be clogged. Remove pump and clean out openings.
- Impeller or volute openings may be plugged or partially plugged. Remove pump and clean out.
- Pump impeller may be partially clogged causing motor to run slow, resulting in motor overload. Clear impeller.
- Fuse size or circuit breaker is too small.
- Defective motor stator; return to authorized service center for verification.
Motor runs for short time then stops. Then after short period starts again. Indicates tripping overload caused by symptom shown.
- Inlet in pump base may be clogged. Remove pump and clean out openings.
- Impeller or volute openings may be plugged or partially plugged. Remove pump and clean out.
- Pump impeller may be partially clogged causing motor to run slow, resulting in motor overload. Clear impeller.
- Defective motor stator; return to authorized service center.
WARRANTY IS VOID
- Using an extension cord.
- Power cord has been cut or the grounding prong removed or using an adapter fitting.
- The switch has been disassembled or tampered with.
- Any tags or labels have been removed.
- Used in a heavy grease application
- Used in applications exceeding the designed temperature range of 32 – 104 degrees F.
EXPLODED VUEW DESCRIPTION
No.| Description|
Part Numbers
| Qty
---|---|---|---
SEF100M21| SEF100M23| SEF100M03| SEF100M43| SEF200M21| SEF200M23| SEF200M03|
SEF200M43
230VI1PH| 230V13PH| 208V/3PH| 460V/3PH| 230Vf1PH| 230V/3PH| 208VI3PH|
4601113PH
1| POWER CORD| 091SWF139| 091SWF142| 091SWF142| 091SWF142| 091SWF239|
091SWF242| 091SWF242| 091SWF242| 1
2| SCREW| 091SWF160| 091SWF160| 091SWF160| 091SWF160| 091SWF160| 091SWF160|
091SWF160| 091SWF160| 4
3| RETAINER RING| 091SWF138| 091SWF138| 091SWF138| 091SWF138| 091SWF138|
091SWF138| 091SWF138| 091SWF138| 1
4| STATOR ASSY| 091SWF118| 091SWF140| 091SWF140| 091SWF140| 091SWF218|
091SWF240| 091SWF240| 091SWF240| 1
5| SCREW| 091SWF127| 091SWF127| 091SWF127| 091SWF127| 091SWF127| 091SWF127|
091SWF127| 091SWF127| 4
6| SCREW| 091SWF105| 091SWF105| 091SWF105| 091SWF105| 091SWF105| 091SWF105|
091SWF105| 091SWF105| 2
7| WASHER| 091SWF104| 091SWF104| 091SWF104| 091SWF104| 091SWF104| 091SWF104|
091SWF104| 091SWF104| 2
8| FLANGE| 091SWF103| 091SWF103| 091SWF103| 091SWF103| 091SWF103| 091SWF103|
091SWF103| 091SWF103| 1
9| GASKET| 091SWF102| 091SWF102| 091SWF102| 091SWF102| 091SWF102| 091SWF102|
091SWF102| 091SWF102| 1
10| 0-RING| 091SWF116| 091SWF116| 091SWF116| 091SWF116| 091SWF116| 091SWF116|
091SWF116| 091SWF116| 1
11| VOLUTE| 091SWF101| 091SWF101| 091SWF101| 091SWF101| 091SWF101| 091SWF101|
091SWF101| 091SWF101| 1
EXPLODED VIEW
1 Year Residential Warranty
-
Coverage and Term. Metropolitan Industries, Inc. (“Metropolitan”) warrants to the original purchaser (the “Buyer”) of each Ion® product (the “product”), that any part thereof which proves to be defective in material or workmanship within one (1) years from date of manufacture, will be replaced at no charge with a new or remanufactured part, F.O.B. factory. Buyer shall be responsible for all freight charges and all costs of fi eld labor or other charges incurred in the removal and/or reinstallation of any product, part or component thereof.
-
Exclusions. THE WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND EXCLUSIONS:
(a) The Warranty excludes products or workmanship which becomes defective as a result of: (i) earthquake, fi re, storms, the elements or any other acts of God; (ii) normal wear and tear from use; (iii) accident, misuse, abuse or neglect; (iv) modifi cations made by Buyer or any third party, other than Metropolitan; and (v) Buyer’s failure to properly install, maintain, service and/or operate the product under normal conditions and according to manufacturer’s instructions.
(b) Metropolitan shall not be responsible for, and the Warranty shall not cover, extended damage which occurs because of Buyer’s failure to notify Metropolitan promptly in writing of apparent defects.
(c) Any part or component designated as manufactured by anyone other than Metropolitan shall be covered only by the express warranty of the manufacturer thereof.
(d) The Warranty shall lapse upon Buyer’s failure to fully comply with the terms and conditions of its contract with Metropolitan, including Buyer’s failure to pay the purchase price for the product or any portion thereof. Buyer’s subsequent compliance with the terms and conditions of any such contract, will not cause the term of the Warranty to extend beyond the time period set forth above.
(e) No actions taken by Metropolitan to correct a defect in a product shall extend the Warranty beyond the period set forth above. Metropolitan shall not be obligated to remedy any defect, where otherwise required pursuant to the Warranty unless and until Buyer notifi es Metropolitan in writing of the defect and then only if such notifi cation is made prior to the expiration of the period set forth above. -
Process of Claims and Repairs. Metropolitan agrees that if the product or any part or component thereof shall fail to conform to the terms of this Warranty, Metropolitan shall replace such nonconforming product, part or component at the original point of delivery and furnish instruction for its disposition. Any transportation charges involved in such disposition and all costs of fi eld labor or other charges incurred in the removal and/or reinstallation of any product, part or component thereof shall be the responsibility of Buyer.
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Limitation on Liability. Notwithstanding any provision to the contrary, Metropolitan’s entire liability under this Warranty shall not in the aggregate exceed, and Buyer’s xclusive and sole remedies are, to the extent permitted by law, shall be to secure replacement of the defective product. UNDER NO CIRCUMSTANCES SHALL METROPOLITAN BE LIABLE UNDER THE WARRANTY FOR ANY INDIRECT, PUNITIVE, SPECIAL, EXEMPLARY, CONSEQUENTIAL OR INCIDENTAL DAMAGES (INCLUDING LOST PROFITS, REVENUE, USE OR ECONOMIC ADVANTAGE).
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Express Waiver of Any Other Warranties. THE EXPRESS WARRANTY SET FORTH IN THIS WRITTEN WARRANTY IS THE ONLY WARRANTY MADE BY METROPOLITAN, OR ANY OTHER PARTY, IN CONNECTION WITH ANY PRODUCT PURCHASED FROM METROPOLITAN. NEITHER METROPOLITAN, NOR ANY OTHER PARTY, MAKES ANY OTHER EXPRESS OR IMPLIED WARRANTY WHICH IS NOT SET FORTH HEREIN, AND METROPOLITAN HEREBY DISCLAIMS AND BUYER HEREBY WAIVES ALL IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
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Not Transferable. The Warranty may not be transferred and shall be void on the sale or other transfer of the product.
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Products and Warranty Subject to Change. Metropolitan reserves the right to make revisions to its products and their specifi cations, and to revise this Warranty and related information without notice.
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