CARTONI UV-C Boxer LED User Manual
- June 8, 2024
- CARTONI
Table of Contents
CARTONI UV-C Boxer LED
INTRODUCTION
Thank you for choosing a CARTONI UV-C LED BOXER disinfection device.
WARNING!
In order to operate your UV-C LED BOXER properly & safely it is essential to read this manual very carefully and follow the instructions. All back-up material, and this manual in particular, should be stored in a safe place for future reference.
The global pandemic has impacted the world in ways never before imagined. In addition to the need to avoid infected persons, global health experts have warned that the virus that causes COVID-19 can live on plastic and metal surfaces for up to 3 days. In response CARTONI introduces the UV-C LED BOXER, a new device specially designed to harness the power of germicidal UV-C to safely sanitize Film & Broadcast equipment – including Cameras, batteries, lens, Steadicam, microphones & accessories, just to mention a few from microorganisms, including COVID-19.
THE CARTONI UV-C LED BOXER
Studies have shown that environmental transmission of germs and viruses can be
unwanted source of illness. The new CARTONI UV-C LED BOXER leverages the power
of germicidal UV to safely sanitize the surface of Film, Video and Audio
equipment without emitting moisture, gas or powders. Equipped with 42 medical-
grade UV-C 275 nm LED, the BOXER is designed to neutralize any micro-organism,
germ, including COVID-19 or mould, which may unknowingly contaminate Film &
Broadcast sets.
These features make the BOXER’s UV-C irradiation ideal as a sanitization
process for delicate profes-sional Film & Broadcast equipment as it does not
affect – if used properly – electronic circuits & boards, Camera chips, memory
cards, Camera & lenses body, monitors, microphones, etc.
WHAT IS UV-C LIGHT
UV-C, or germicidal UV, is a wavelength of UV light, typically between 200 to
280 nanometers, that can inactivate pathogens like bacteria and viruses. UV-C
light, in the right strength and dose, modifies the DNA structure of an
infectious cell so it cannot reproduce and therefore cannot colonize and
spread.
UV radiant energy was first used for disinfecting surfaces in 1877 and has
been used extensively, for over 40 years, in disinfecting drinking water,
wastewater, air, pharmaceutical products, and surfaces against a whole suite
of human pathogens. UV-C has been used in hospitals and healthcare facilities
for decades and is proven to be effective in both the reduction of hygiene
failures and in control environ-mental contamination by high-concern
microorganisms, such as COVID-19. Similar to UV-A and UV-B rays from the sun,
exposure to UV-C can damage eyes and skin if overly exposed, so it is
essential to follow the strict safety guidelines when UV-C devices are in use.
ADVANTAGES OF GERMICIDAL UV
Germicidal UV lamps are incredibly effective and have several significant
advantages.
All bacteria and viruses tested to date (many hundreds over the years,
including other coronaviruses) respond to UV disinfection. Some organisms are
more susceptible to UV-C disinfection than others, but all tested so far do
respond at the appropriate doses. On top of that, bacteria and pathogens
cannot become resistant to UV like they can to certain antibiotics and
antibacterial products.
HOW DOES UV-C DESTROY GERMS
The high energy from short wavelength UV-C light is absorbed in the cellular
RNA and DNA, damaging nucleic acids and preventing microorganisms from
infecting and reproducing.
UV-C is strongly absorbed by RNA and DNA bases leading to molecular structural
damage via a pho-to-dimerization process.
This results in virus inactivation, such that they are no longer able to
replicate. The amount of inacti-vation is directly proportional to the UV-C
dose, which is received, and this, in turn, is the result of its intensity and
duration of exposure. The UV light emitted by a source is expressed in watts
(W) and the irradiation density is expressed in watts per square meter (W/m2).
For germicidal action dose is important. The dose is the irradiation density
multiplied by the time (t) in seconds and expressed in joules per square meter
(J/m2) (1 joule is 1W·second).
UV-C light does not expose your equipment to moisture, heat, chemicals and
does not produce ozone. Nevertheless, UV-C radiations can deteriorate the
external surface of some polymers, plastics and rub-bers according to the
length of exposure.
A reiterated exposure to UV-C disinfection radiation could cause surface
brittle and color fading of certain composite materials. This effect is
similar to the one produced by prolonged exposure to direct sun radiation. We
highly recommend you protect your Camera sensor and the lenses by covering
them with their caps. The damage on plastic and rubber surfaces is not
exceeding the damage produced by sun irradiation during the use of the
equipment outdoors and can be defined normal wear and tear in the lifetime of
the equipment.
COMPONENT LIST
- Emergency switch
- Lamp on Led indicator
- Timer
- Switch On / Off
- (1: GND; 4: 24V@2A) power connector
- Main switch
- Inspection Portholes
- Disinfection chamber lid
- Lid handle
- Organizer compartment
- Handle
- Boxer lid
- LED module
- Warning & Caution signs
- Grid
WARNINGS & CAUTION RECOMMENDATIONS
CARTONI declines all responsibility if the consumer does not strictly observe the instructions, WARNING & CAUTION signs for use of the UV-C LED BOXER. It is therefore recommended that these instructions should be strictly observed in order to avoid any damage to people, animals or objects.
CAUTION
Lenses & cameras should be capped before exposing to UV-C light. Viewfinders & optics should be concealed by tape or other methods. Do not expose laminated or color filters to UV-C light. PLEASE REFER TO INSTRUCTION MANUAL BEFORE USING
- Warning for UV-C radiation. The UV-C LED BOXER is equipped with safety switches which deactivate the disinfection cycle whenever the compartment door is open.
- Lens & Cameras should be capped before exposing to UV-C light.
- Viewfinders & optics should be concealed by tape or other methods.
- Do not expose laminated or colour filters to UV-C light.
- Direct radiation of UV-C lamps is harmful to skin and eyes. In case of improper function of the lamps which may stay on when the compartment door is open, immediately activate the safety switch, disconnect the machine and consult a CARTONI service department.
- Carefully clean all objects from dust and moisture before sanitizing them.
- Do not overload the space on the grid. Objects have to be separated from one another, never overlapped.
- Leave sufficient space between objects in order to allow reflection beams to reach every side of the object.
- If you are sanitizing a big piece of equipment which will produce a lot of shade on the reflective panels, it is advisable to run two consecutive cycles flipping the equipment to ensure each side direct exposure.
- Do not disassemble or modify the UV-C LED BOXER.
- Keep the UV-C LED BOXER away from children’s reach.
- Delicately dust-off the lamps periodically – at least once a month – with a soft dry cloth or Air Spray as dust could reduce the radiation efficiency.
- The UV-C LED BOXER does not produce Ozone and leaves no residuals.
MOVING & TRANSPORT
Before moving the UV-C LED BOXER, disconnect the power supply cable from the
power connector , store the power supply and the cable in the organizer
compartment in the top lid ⓬.
Do not leave any loose object inside the disinfection compartment to prevent
accidental fatal damage to the LED modules ⓭.
Moving the UV-C LED BOXER must be done with care. To transport the BOXER from
one location to another, you may roll it holding it from handle ⓫.
PROCEDURES
PREPARATION
Before starting a disinfection cycle, make sure that:
- A. Lens & Cameras should be capped before exposing to UV-C light.
- B. Viewfinders & optics should be concealed by tape or other methods.
- C. Do not expose laminated, color filters or photo sensible components to UV-C light.
THE DOSIMETER CARD
CARTONI recommends the patented UVC 100 Dosimeters from Intellego
Technologies.
https://uvcdosimeters.com/uvc-100-dosimeter/
UVC Dosimeters change color when exposed to UV-C energy so you can
independently validate your devices and procedures to see if an optimal dose
of UVC has been delivered to a surface.
A recent study from Boston University and Signify has shown that SARS-CoV-2,
the virus that causes COVID-19, can be inactivated by UV-C in 25 seconds with
a dose of 22 mJ/cm². The UV-C LED BOXER can irradiate an average of 15mJ/cm2
per minute so you can set the timer to 5 minutes to be in safety margin. For
other types of viruses and bacteria consult the official channels. Having a
visual indication of dose is critical for the success of your UV-C
disinfection protocols. UVC Dosimeters are recommended for use during
disinfection cycle to provide visible confirmation and confidence for staff
and end users.
https://www.researchsquare.com/article/rs-65742/v1
DISINFECTION PROCESS
WARNING!
Always operate the UV-C LED BOXER in a clean and dry location. Do not expose to rain, humidity, saline water, sand or dust.
- Connect the power cable to the power connector ❺.
- Connect the power supply to the main power or to a battery.
- Select ON on the main switch ❻.
- To optimize the UVC LED efficiency let them run for a preliminary 5-minute cycle with no equipment in the compartment, this will bring the transformers to the optimum operating tem-perature.
- Open the upper lid with the 2 portholes. Place the objects to be disinfected on the grid. Do not exceed the weight of 20 kg – 45 lbs.
- Place the Dosimeter card on the grid near the equipment
- Close the disinfection compartment repositioning the upper lid ⓬ Magnets will help to keep the closed position.
- Set the time on the timer (as per 4.3), for COVID disinfection the recommended exposure of 22mJ/cm2 can be achieved in 5 minutes.
- Activate the on/off switch ❹, the red indicator will light up.
- Wait until the completion of the disinfection cycle, the red Led indicator will switch off.
- In case the compartment is opened before the completion of the disinfection cycle the LED will switch off and the timer will reset to zero.
WARNING!
To ensure the correct disinfection process, the cycle of radiation has to be continuous. In case of any interruption the cycle should be repeated entirely.
HOW TO SET TIMER EZM-3735
-
START Button
Use it as a START button or to increase the value on the four digit display. -
Gradual silencing BUZZER & STOP button:
Use to decrease the value on the four digit display;
Use to silence the BUZZER;
Use to stop the timer display. -
PAUSE Button
When the digital timer is running, if PAUSE button is pressed the countdown stops (while the lamps are still on). If the PAUSE button is pressed again the counting starts running again. -
ENTER Button:
If ENTER button is pressed set values will be displayed on the main display. -
Led Output:
Indicates output is active. -
Hour Led:
Indicates device is in hour mode. -
Minute Led:
Indicates device is in minute mode. -
Second Led:
Indicates device is in second mode. -
PAUSE Led:
Indicat Pes AUSE is on. -
Set Led:
Indicates device is in SET value changing mode.
CHANGING TIMER VALUES
- Press button ENTER (4), Led Set-Up (10) will activate;
- Press gradual increment button (1) or decrease (2) until the desired value is SET;
- Press ENTER button (4) to confirm, Led Set-Up (10) will switch off.
MAINTENANCE
ROUTINE MAINTENANCE
To clean the exterior casing of the UV-C LED BOXER use a damp soft cloth.
Hygienizing hydro-alcoholic detergents are also suitable.
To clean the inside reflecting panels, use a soft damp cloth. For more
thorough operation wash with neutral soap and warm water. Make sure the
reflecting panels are without halos.
Do not use abrasive cloth or products as they may damage the polished surfaces
and affect the reflective power.
LAMP EFFICIENCY CONTROL
During a disinfection cycle a red LED ❷ indicates the UV-C LED are in
operation. In case this indicator is not lit one or more UV-C LED modules are
not working. Look through the portholes to identify which LED module is
defective. The porthole’s glass is UV-C radiation proof, so inspection is
completely safe.
The defective LED module can be replaced by with a similar one (Check a
CARTONI SERVICE). After a replacement check that the control red light is back
in operation.
LAMP REPLACEMENT
Failure of one or more lamps reduces the UV-C LED BOXER’s disinfection power.
- LED module replacement should be carried out by trained personnel.
- Replace the complete LED module containing the failing LED light (as per 6.2).
- Before replacing a LED module, always disconnect the power.
- Gently remove the dead module and replace it with a new one.
- Led indicator on the front panel detects lamp operation.
TECHNICAL SPECIFICATIONS
DIMENSIONS
UV-C LED BOXER dimensions:
__
Width:
| __
__
81 cm
| __
__
31 in.
---|---|---
Depth including handle:| 58 cm| 22 in.
Height:| 48 cm| 18 in.
Weight:| 25 kg| 50 lbs
N° wheels:| 2|
Wheel diametre:| 7 cm| 2,7 in.
Maximum supported weight on top pannel:| 30 kg.| 66 lbs
Maximum supported weight on top lid:| 10 kg.| 22 lbs
__
Disinfection chamber dimensions:
__
Width
| __
__
__
60 cm
| __
__
__
23 in.
Height:| 33 cm| 13 in.
Depth:| 46 cm| 18 in.
Module lenght.| 400 mm| ( 15 in.
Irradiated zone:| 5 cm| 1,9 in. from panels
Grid height from chamber’s floor:| | 2 in.
Grid max. capacity:| 35 kg| 77 lbs
Inner chamber surface:
aluminum mirror plates
ELECTRICAL
LED:
- 42 LED in 6 modules of 7 LED each
- Average wave lenght: 275 nm
- No Ozone release
- Power consumption: 50 W
- Irradiation power (UVC): 0.9 W
- lifetime: 6000 hrs
Functions:
-
Recommended dosage: 10 mJ/cm2 at 250 mm (1 in.)
distance from source -
Recommended sanitation time: 5 minute
-
Timer w/countdown:
-
Starting button:
-
Main Switch:
-
Power: 24 V / 2 A
-
Optional power supply: 110/220 V
-
Battery & power bank compatible
Safety devices
- Emergency STOP button
- Sensor switch on the lid
- Red LED indicator for LED in function
Environment
- Operating temperature from 0 to 50 °C (32 to 122 °F)
- Humidity: Max 90%
Certification
CARTONI UV-C LED BOXER is CE certified and comply with EN 61326-1 (2013)
(Electromagnetic compatibility);
EN 61010-2-040 (2015), EN 61010-1 (2010) (Electrical safety).
The biological Certification carried out by Microchem Laboratory, Round Rock,
Texas 78681 – USA and Università di Siena, Molecular Biology Department, Siena
, Italy
www.microchemlab.com
www.dmms.unisi.it/en
Warranty
CARTONI warrants the UV-C LED BOXER against manufacturing defects for 2
years from the date of shipment. The warranty covers replacement of any
defective component and the labour required, ex-cluding transport/duty costs.
CARTONI warrants that the product supplied will – under proper use – be
free from defects in work-manship and materials and agrees that it will, as
its option, either repair or replace any defective part during the duration of
the warranty from date of purchase. The warranty only applies if the UV-C LED
BOXER has been used properly as outlined in the manufacturer’s instructions
manual and has not been exposed to any mishandling. The warranty will be
immediately invalid if modifications and/or repairs are carried out by
unauthorized persons otherwise authorized by CARTONI. The warranty does not
apply in case the UV-C LED BOXER has been damaged in shipping or handling,
abused, misused, operated contrary to the instructions for use, neglected,
normal wear and tear, modified or changed in design or construction or
serviced by unauthorized parties.
The warranty does not cover the LED modules.
Warranty claims must be submitted – in writing – to the factory for
verification or to an authorized distributor/dealer designated by CARTONI. All
freight of products sent to CARTONI must be prepaid. All implied
warranties are limited to the period of time set herein and subject to change
without notice. No liability can be accepted for any variation.
CARTONI S.p.A
Via di Portonaccio, 33/B – 00159 Rome (Italy)
Phone +39 06 4382002
Fax +39 06 43588293
Email: [email protected]
cartoni.com
References
- Cartoni | Professional Camera Supports
- Department of Molecular and developmental medicine
- Microchem Laboratory | Good Science Starts With Great Scientists
- Make it sure, make it simple. - RINA.org
- UVC 100 Dosimeters | UV-C Dosimeters by Intellego Technologies
- Rapid and complete inactivation of SARS-CoV-2 by ultraviolet-C irradiation | Research Square