Danfoss HFI High Pressure Float Valve Installation Guide
- June 9, 2024
- Danfoss
Table of Contents
ENGINEERING TOMORROW
Installation guide
Float Valve (High Pressure)
HFI
027R9532
HFI High Pressure Float Valve
Installation
Maintenance
Info for UK customers only : Danfoss Ltd., 22 Wycombe End, HP9 1NB, GB
Installation
Refrigerants
Applicable to all common non-flammable refrigerants, including R717 and
noncorrosive gases/liquids dependent on sealing material compatability.
As standard the float ball is designed for R717 with a density of 500 through
to 700 kg/m 3 . For refrigerants, which have a density outside this range
please contact Danfoss.
Flammable hydrocarbons are not recommended. The valve is only recommended for
use in closed circuits. For further information please contact Danfoss.
Temperature range
HFI : -50/+80 °C (-58/+176 °F)
Pressure range
The HFI valve is designed for a max.
pressure of PED: 28 bar g (407 psi g).
The Ball (float) is designed for max. working pressure: 25 bar g (363 psi g).
If test pressure exceeds 25 bar g (363 psi g) the ball should be removed
during testing.
Installation
Mount the float valve horizontally with the outlet connection pos. A (fig. 1)
vertically downwards.
The flow direction has to be from the flanged inlet connection as indicated
with the arrows (fig. 1).
The valve is designed to withstand a high internal pressure. However, the
piping system should be designed to avoid liquid traps and reduce the risk of
hydraulic pressure caused by thermal expansion. It must be ensured that the
valve is protected from pressure transients like “liquid hammer” in the
system.
Welding
Remove the float assembly before welding as follows:
- Dismount the end cover and remove the transport packing. After welding and assembly, the transport packing should be put back into place, until the final destination of the unit is reached.
- Unscrew the screw pos. C (fig. 1) and lift up the float assembly from the outlet.
- Weld the outlet connection pos. A (fig. 1) into the plant as shown in fig. 2.
Only materials and welding methods, compatible with the valve housing
material, must be welded to the valve housing. The valve should be cleaned
internally to remove welding debris on completion of welding and before the
valve is reassembled.
Avoid welding debris and dirt in the housing.
NB! When demand is heavy at low temperature operation, we recommend to
check the velocity in the outlet branch. If necessary the diameter of the pipe
which is welded on to the outlet branch pos. A (fig. 1) can be increased.
The valve housing must be free from stresses (external loads) after
installation.
Assembly
Remove welding debris and any dirt from pipes and valve body before assembly.
Replace float assembly in the outlet branch and tighten the screw pos. C (fig
3). Check that the float assembly has gone all the way down the outlet
connection and that the float ball is positioned in the middle of
the housing, so it can move without any restriction.
End cover with purge valve and pipe is remounted in the housing.
NB! The ventilating pipe pos. E (fig 3) has to be placed vertically up-
wards.
In case an insert with a slide (version before 2007) replaced by a present
version, an extra threaded hole needs to be made in the outlet connection A to
fix the screw (fig.1)
Tightening
Use a torque wrench to tighten the screws pos. F (fig. 3). Tighten with torque
of 183 Nm (135 Lb-feet).
Colours and identification
The HFI valves are painted with a red oxide primer in the factory. The
external surface of the valve housing must be prevented against corrosion with
a suitable protective coating after installation and assembly.
Protection of the ID plate when repainting the valve is recommended.
Maintenance
Purging of incondensable gases
Incondensable gases might accumulate in the upper part of the float valve.
Purge these gases by means of the purge valve pos. G (fig. 4).
Replacement of complete float assembly (adjusted from factory), follow the steps below:
-
NB! Before openening up the float valve, the system must be evacuated and the pressure equalized to atmospheric pressure by using the purge valve pos. G (fig. 4)
-
Remove the end cover
-
Remove float valve assembly by untightening the screw pos. C (fig. 5) and lifting up the complete float valve assembly.
-
Place new float assembly in the outlet connection pos. A and tighten the screw pos. C (fig. 5)
-
End cover with purge valve and pipe is remounted on the housing.
NB! Ventilating pipe pos. E (fig. 5) has to be placed vertically upwards. -
Use a torque wrench to tighten the screws pos. F (fig. 5). Tighten with torque of 183 Nm (135 LB-feet).
NB! Check that the purge valve is closed before you pressurize the float
valve.
Use only original Danfoss parts for replacement. Materials of new parts are
certified for the relevant refrigerant.
In cases of doubt, please contact Danfoss.
Danfoss accepts no responsibility for errors and omissions. Danfoss Industrial
Refrigeration reserves the right to make changes to products and
specifications without prior notice.
Danfoss A/S
Climate Solutions • danfoss.com • +45 7488 2222
Any information, including, but not limited to information on selection of
product, its application or use, product design, weight, dimensions, capacity
or any other technical data in product manuals, catalogues descriptions,
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is only binding if and to the extent, explicit reference is made in a
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possible errors in catalogues, brochures, videos and other material.
Danfoss reserves the right to alter its products without notice. This also
applies to products ordered but not delivered provided that such alterations
can be made without changes to form, fit or function of the product.
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companies. Danfoss and the Danfoss logo are trademarks of Danfoss A/S. All
rights reserved.
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© Danfoss | Climate Solutions | 2022.10
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Danfoss HFI High Pressure Float
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