ROCKLER Carbide Cutter Sharpening System Instructions

ROCKLER Carbide Cutter Sharpening System

GENERAL SAFETY WARNINGS

This product is designed only for specific applications as defined in the instructions and should not be modified or used for any manner not described in these instructions. Use only recommended accessories. Before using the Carbide Cutter Sharpening System : READ, UNDERSTAND and FOLLOW ALL INSTRUCTIONS AND SAFETY WARNINGS. KEEP THESE INSTRUCTIONS READILY AVAILABLE FOR FUTURE REFERENCE.

• Always confirm that you are using the most recent version of the Instructions and safety warnings for your product (see the Instructions link on the product page at Rockler.com).

• Before using another tool with this product, always read, understand and follow the instructions and safety warnings in the owner’s manual for that tool. If you do not have the owner’s manual, obtain one from the tool’s manufacturer before using it with this product.

• Before using any chemical with this product, always read, understand and follow all safety warnings and guidelines in the manufacturer’s Safety Data Sheet (SDS; formerly called “MSDS”), especially regarding:
  • How to safely use the chemical, including potential hazards and recommended first aid measures;
  • Personal safety equipment required to safely use the chemical (e.g. gloves, eye protection, mask/respirator, etc.);
  • Proper and safe handling, storage and disposal of the chemical.

• Before using this product, review and verify that all tools to be used with it have safety equipment installed and are in proper working order as defined by the tool’s owner’s manual.

• Do not use this product until you have read and are confident you understand:

  • Product Specific Safety Warnings (p. 3);
  • Honing (pp. 3 – 4);
  • Storage (p. 4);
  • Maintenance (p. 4).

• The user assumes all risk and responsibility for the proper and safe use of this product and for ensuring product suitability for the intended application.

• It is the sole responsibility of the purchaser of this product to ensure that anyone you allow to use this product reads and complies with all instructions and safety precautions outlined in this manual prior to use.

• Follow all standard shop safety practices, including:

  • Keep children and bystanders away from the tool operating area;

  • Do NOT use power tools in explosive environments, or in the presence of flammable liquids, fumes or dust;

  • TURN OFF AND UNPLUG all power tools BEFORE making any adjustments or changing accessories;

  • Remain alert and use good judgment. Do not use this product if you are in any way impaired by medications, alcohol, drugs or fatigue;

  • Keep your work area well lit and clean;

  • Dress appropriately. Secure loose clothing, remove all jewelry and tie up long hair before using this product;

  • ALWAYS wear safety glasses, hearing protection and respiratory protection that complies with NIOSH/OSHA/ANSI safety standards;

  • Use dust collection tools and dust face masks to reduce exposure to dust;

  • Use safety equipment such as feather boards, push
    sticks and push blocks, etc., when appropriate;

  • Maintain proper footing at all times and do not overreach;

  • Do NOT force woodworking tools.

• These warnings and instructions do NOT represent the total of all information available regarding tool safety, use and technique. Always seek out opportunities to learn more and improve your skills and knowledge.

WARNING

Drilling, sawing, sanding or machining wood products can expose you to wood dust, a substance known to the State of California to cause cancer. Avoid inhaling wood dust or use a dust mask or other safeguards for personal protection. For more information go to www.P65Warnings.ca.gov/wood.

• Danger indicates a hazardous situation that, if not avoided, will result in death or serious injury.
• Warning indicates a hazardous situation that, if not avoided, could result in death or serious injury.
• Caution indicates a hazardous situation that, if not avoided, may result in minor or moderate injury or property damage.
• Notice indicates important or helpful information and/or user tips.

PRODUCT-SPECIFIC SAFETY WARNINGS

WARNING

• Carbide cutters are very sharp. Exercise caution when handling to avoid cutting yourself.
• The Carbide Cutter Honing System is intended to be used for touch-up honing only. If the carbide cutter is chipped or otherwise damaged, do not attempt to sharpen it with this system; the cutter must be replaced.
• Use only on the wide, flat face of the carbide cutter. Do NOT attempt to hone the angled faces.
• This product contains a rare earth (neodymium) magnet and may affect internal medical devices such as pacemakers. Keep away from internal medical devices.
• To minimize risk of potential property damage, never place magnets near any electronic devices or electronic appliances.
• Choking Hazard; this product contains small parts and is intended for adult use only. Keep away from children under the age of 14 and pets.

Honing

1. Use the wrench that came with your Rockler’s Carbide Turning Tool (sold separately) to carefully remove the carbide cutter. Make sure not to misplace the retaining screw.

2. Place the diamond honing plate on a clean, stable surface, with the non-slip foam backing facing down.

3. Carefully place the carbide cutter into the recess on the appropriate side of the grip, making sure that the cutting edge is facing out. Fig 1. The hole in the cutter will fit onto the nib of the grip, and the magnet will hold the cutter.

4. Hold the diamond honing plate in place on the surface with one hand; then, holding the magnetic grip with your fingertips, place the flat face of the cutter on the honing plate.
   NOTICE
   The recesses on one side of the magnetic grip are sized to fit D1, R1, S1, and Sr1 cutters from Rockler’s Carbide Turning Tools, while the recesses on the other accept D2, R2, S2 and Sr2 cutters. Use the correct side for the cutter being honed. To make it easier to see whether you’re honing the cutter evenly, use a permanent marker to coat the flat face of the cutter. As you hone the cutter, any inconsistencies will be readily visible and you can adjust your hold on the magnetic grip accordingly.

5. Applying slight, even downward pressure on the magnetic grip and cutter, slowly move the grip back and forth along the diamond honing plate, trying not to rock the grip. Fig. 2. Make a couple of passes and then inspect the cutter to make sure you’re honing it evenly. Continue the process, maintaining even downward pressure and trying not to rock the magnetic grip; only a few passes should be required to hone the cutter.

Storage

The diamond honing plate’s holder incorporates a hole that allows for easy hanging storage on a pegboard or nail. The magnet in the magnetic grip will hold the grip to the plate.

Maintenance

To maximize performance, we recommend periodically using a mild household cleaner and a cloth to remove buildup from the diamond honing plate. Distributed by Rockler Companies, Inc.  4365 Willow Dr. Medina, MN 5534052632 Rev 06/22 1-800-279-4441
www.rockler.com
Check Rockler.com for updates. If you have further questions, please contact our Technical Support Department at 1-800-260-9663
or support@rockler.com

Review full instructions prior to use for important safety information. Always check Rockler.com to confirm that you are using the most recent version of instructions for your product.

References

• Woodworking Tools, Hardware, DIY Project Supplies & Plans - Rockler
• P65Warnings.ca.gov/wood
• Woodworking Tools, Hardware, DIY Project Supplies & Plans - Rockler

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