GYS Electro Power Ic Innovation Compact Instruction Manual

GYS Electro Power Ic Innovation Compact

Warnings

Before using this tool, read this manual carefully and follow the instructions you will find in it.
The instruction manual must follow the equipment also in case of its transfer.
Before putting in operation the equipment verify that it has not been damaged during transport, in case of visible damages notify them to the transport company, do not use the equipment and contact the manufacturer for information and instructions. The manufacturer declines any responsibility for the non- observance of what has been written in this handbook.

Storage and unpackage

If the tool is used after some time it has been bought, a general check of the correct preservation of the product must be done. Use the tool only after being sure of its efficiency. The tool must be used in workshops properly protected by atmospheric phenomena and with a temperature between +10°C and +40°C. It is advisable to put the carton packages one upon another up to a maximum of 6 pieces, the carton boxes must be scrapped according to the legal regulations of each country.

General features

Electro Power IC is designed and intended for the repairing of damaged vehicles in car body shop. It is the only pushing-pulling system able to develop a 5 ton capacity in both directions, pushing and
pulling – the changes in capacity depend on the battery charge level.
Thanks to its reduced dimensions and a great ease of handling due to the electrical battery, it avoids cables and feed hoses that could obstruct the various operations of the repairer.

Correct use of the product

SAFETY RULES FOR PROPER USE OF THE BATTERY

• To reduce the risk of damage, only use batteries supplied by the manufacturer.
• Do not expose battery to rain.
• While repairing do not disassemble the battery, if the reassembling is incorrect may cause electric short circuit or fire. Make the reparation at a qualified service centre.
• Do not charge the battery when the temperature is below +10°C (50°F) or above +40°C (104°F)
• Always cover the battery terminals with the proper cover when the battery cartridge is not in use.
• Avoid storing the battery cartridge in a container with other metal objects.
• Avoid storing the tool and the battery cartridge in locations where the temperature may reach or exceed +50°C (122°F).
• Do not burn the battery if damaged or completely worn out; it may explode.
• Do not charge the battery in a box or container of any kind. The battery must be placed in a ventilated area during charging.
• Do not use the battery if gas or inflammable liquids are in the location.
• Place the unused battery in a dry location and out of the reach of children.
• Do not remove any cover or screw to ensure the functioning of the battery.
• Do not clean plastic parts with solvents such as gasoline, thinner, alcohol, ammonia, etc. it may cause damage or crack the plastic parts. Use a soft cloth lightly wet with soap water.
• Always disconnect the battery charger from the power source before inserting or removing the battery.

USE

• Put under charge both batteries before using the tool.
• When a battery has not been used for a long time it is better to put it under charge before using the tool.
• To remove the battery from the tool, press the red buttons on both sides of the battery at the same time (fig.1).
• To insert the battery, bring the battery cartridge into line with the handgrip. Be sure that it is well assembled before starting any operation.
• Do not force the battery into the tool, if it does not insert easily it means that it has not been inserted in the correct manner.

SAFETY RULES FOR PROPER USE OF CHARGE BATTERY

• To reduce the risk of damage, disconnect the battery charger from the electric supply by pulling the plug not the electric cable.
• Do not expose the battery charger to the rain.
• To use an accessory not supplied by the manufacturer with the product may result in a risk of fire, short circuit or damages to people.
• Make sure that the electric cable is positioned in such a way that it can not be stepped on, subject to damages or stress.
• Do not operate the battery charger with a damaged electric cable or plug; replace them immediately at a qualified service centre.
• Do not use the battery charger if it has had a sharp blow, been dropped or damaged in any way. Take it at a qualified service centre.
• To reduce the risk of short circuit, disconnect the battery charger plug from the electric supply before making any maintenance or cleaning.
• While repairing do not disassemble the battery charger, if incorrectly reassembled it may cause short circuit or fire. Make the repairing at a qualified service centre.
• Do not attempt to connect the battery charger to a transformer, an engine generator or a DC power receptacle.
• Do not cover the charger vents during functioning.
• Do not touch the terminals with any conductive material.
• Do not store the battery cartridge in locations where the temperature may reach or exceed +50°C (122°F).
• Do not use the battery charge in containers of any kind, it must be placed in a ventilated area during charging.
• Do not use the battery charger in the presence of gases or flammable liquids.
• Do not allow untrained personnel to use the battery charger.
• Keep the electric cable far from heat, oil and sharp edges.
• Use outdoor extension leads when the battery charger is used outdoors.
• Do not remove any cover or screw to ensure the functioning of the battery charger.
• Do not clean any plastic parts with solvents such as gasoline, thinner, alcohol, ammonia, etc. . Use a soft cloth lightly wet with soap water.

USE

• Before charging a battery taken out from the tool, let it cool for about one hour.
• If you have to charge both batteries wait at least 15 minutes between the two charges.
• Check that the plug is inserted correctly to the power supply, the battery can be inserted only bringing into line the cartridge with the seat in the battery charger (fig. 2).
• A coloured led will show the charge condition of the battery (fig. 3): red light (battery is charging), green light (battery is charged).
• After charging the battery, disconnect the battery charger from the power supply (fig. 4).

SAFETY RULES FOR PROPER USE OF THE CONTROLS

• To start operating the tool push the front button on the handgrip, the tool fastness increases as much as the pressure on the button (see figure n. 5)
• To invert the direction of the rod press on the button on the side of the handgrip (see figure n. 6), the rotation directions are indicated on the button.
• Always check the direction of the rotation before any operation.
  WARNING: Never invert the rotation when the tool is functioning.
  

Safety

WARNING : The inobservance of the safety rules and basic precautions can cause damages to people and objects.
The tampering of the tool or the modification of any of its parts are forbidden. This can cause danger for the operator and an immediate decay of the warranty relieving the manufacturer from any responsibility.

• The operator must wear protective clothing such as safety shoes, gloves, glasses, ear caps, etc., do not wear large clothes that could block the tool during functioning.
• Take the battery away during the replacement of the accessories.
• Do not touch the moving parts during use.
• Keep the working area clear. The working area must allow safety maneuvers for the operator: in particular the floor must be clear from slippery or corrosive substances.
• Keep the children and the unauthorized people away from the tool. Its use is allowed to qualified personnel, over the age of eighteen and well trained in the tool functioning.
• Check the tool before using it, verify that the screws are not loosen and that the tool is not damaged.
• Do not drop the tool.
• Do not use the tool besides its functioning, a misuse can break the equipment and cause damages to people and objects.
• Do not use the equipment with detective parts.
• Do not disassemble or tamper with the tool, it must be repaired only by qualified personnel.
• Only use accessories or spare parts supplied by the manufacturer not to damage the tool.
• For any spare part or repair, please contact the manufacturer or the dealer the equipment has been bought from.
• After any replacement of damaged parts, check the functioning of the equipment.
• The extensions must be tightened from a minimum of 8,5 mm to a maximum of 13 mm, the screwing must be forced to allow an efficient blocking.
• Do not use the tool without accessories.
• Do not use the tool to lift loads.
• Do not use the tool as a vehicle jack.
• Do not place any load at the side of the tool during operations, any load placed at the side may cause serious damages to the equipment, to its accessories and the personnel using it.
• Do not connect more than two extension pipes together, the total length of the connected extensions should be no more than 100 cm.
• Do not operate the tool for a long time at the maximum or minimum stroke position.
• Choose the proper accessories for the damage to be repaired.
• If the equipment stops during a pushing operation and cannot be removed, take the battery cartridge away and carry out the unblocking maneuver manually keeping the tool body firmly and turning the cylinder anti-clockwise.

Product application

KIT STANDARD APPLICATIONS

With the standard Kit the following applications can be carried out:

|
Pushing

EXTRA KIT ACCESSORY APPLICATIONS

Pulling ****

Equipment compatibility

Technical Data

STANDARD KIT (code KET/IC)

Standard kit :

Nr.| Description
1| Electro Power IC (gun)
1| Docking station
1| Collar with visor
1| Cantilever base
1| Wedge punch
1| 4 point punch
1| Extension 500 mm
1| Extension 300 mm
1| Extension 170 mm
1| Extension 125 mm
1| Extension 80 mm
1| Rubber pad
2| Chain attacks
2| Extension adapters
1| Battery
1| Charger

EXTRA ACCESSORY KIT (code KET/A/IC)

Extra accessory kit :

Nr.| Description
2| Rubber feet
2| Supports for terminals
1| Perforated bracket (3 holes)
2| Fixed supports
1| Clamp
2| Fixed clamps
3| Perforated extension 170 mm (5 holes)
3| Perforated extension 290 mm (9 holes)
2| Support for perforated bracket
2| Rubber feet supports
10| Pins with split pin
10| “L” pins
1| Butterfly part.
1| Extension 125 mm
1| Extension 170 mm
1| Extension 300 mm
1| Extension 500 mm

Maintenance

We suggest to follow the maintenance operations only after reading this manual carefully and learned the use of the equipment with its practical use.
The operations described below are the only ones that the operator is authorized to carry out; any other intervention on the equipment is considered tampering and it will involve the automatic decadence of the guarantee.

• Every maintenance operation must be carried out after disconnecting the battery from the equipment.
• Please do a periodic check of the nuts. Please verify that they are not loosed and that the equipment is not damaged.
• Periodically lubricate the guide of the key on the piston stroke with grease.
• Check that the threading on the equipment and on the kit of accessories is not damaged.
• Periodically clean the equipment with care, removing dirty, dust and possible smear and slippery substances. Use self-cleaning clothes, do not use water, inflammable or corrosive liquids.

Warranty

Electro Power IC is covered by warranty in its entirety for 12 months, on condition that no tampering or improper interventions have occurred and on condition that the identification data of the machine indicated on the relevant plate have not been damaged or removed.

With the exception of cases covered by warranty or parts subject to normal wear and tear, the Manufacturer reserves the right to satisfy the request in relation to the extent of the damage and the feasibility of restoration in terms of safety and operation of the product. The interventions under warranty fall within the provisions of the law on the subject.

Machine Diary

Serial number …………………

Production date ……………………

Exploded spare parts

EP COMPLETE KIT SPARE PARTS

KET/IC

16

| 21I.07| Battery Charger Eu| 1
21I.08| Battery Charger Usa| 1
17| 21G.05| Battery| 1

EP IC EXPLODED VIEW

EP.01/IC

Declaration of conformity

Manufacturer:
C.M.O. Srl – Via Aurelia Ovest, ex Area Fibronit snc – 54100 Massa (Italia)

Technical Documentation and Declaration of Conformity by :
C.M.O. Srl domiciliato in Via Aurelia Ovest, ex Area Fibronit snc – 54100 Massa (Italia)

Name of machinery and function :
ELECTRO POWER IC

Serial number and year of manufacture :
……..……..…….… / …………….

The manufacturer declares that the machine with the present Certification complies all the dispositions of Machinery Directive 2006/42/EC, regarding the uniformities of all the Countries members laws about the machinery.

Also declares that complies all the dispositions of Directive 2014/30/EU related to the EMC.

This declaration is just for the product described and not for the others equipment on which it will be eventually assembled.

Massa, ……………………………

Name, signature and stamp of the authorised person.
L’ Amministratore
Dino Sodini

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