CONDUCTIX wampfler 040610 Spring Driven Reels Instruction Manual
- June 3, 2024
- Conductix Wampfler
Table of Contents
- CONDUCTIX wampfler 040610 Spring Driven Reels
- General security measures
- Security devices
- Installation instructions
- Instruction of use
- Maintenance
- Cable reel 040610-…
- Cable reel 040620-… and 040621-…
- Cable reel 040630-… and 040634-…
- Cable reel 040635-…
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
CONDUCTIX wampfler 040610 Spring Driven Reels
General security measures
The conditions of use and the estimated lifetime of the apparatus have been
taken into consideration to determine all the components.
The cable reel has to be installed in a way that excludes personal injury.
Before start-up, make oneself familiar with the adequate use and adjustment.
Only skilled and teached-in workers are allowed to use the cable reel.
Security devices
The security devices installed through the producer can neither be taken off nor amended or hindered. Make sure, that their functional efficiency may never be compromised! This requires inspections in regular intervals.
NOTICE:
Cable reels without thermo-protection device have to be considered as part of
a complex item. Before setting-up operation, they have to be secured with an
adequate safeguard or an automatic circuit breaker. Whereby a coiled drum
(refer to the type plate or table) has to be taken into consideration.
Installation instructions
Install the cable reel
- at a place which meets the specified and valid regulations for electrical installations.
- according to the installation drawings. Whereby use the suitable expansion pins or screws as well as the existing drilled holes on the bracket.
Electrical connection only through qualified electrician!
For the connection of the conductors, use a suitable cable size and consider
the instructions on the label (green/yellow: earth and N/blue: neutral wire).
Whilst connecting, the feeding cable with the cable connection bridge, make
sure that a sufficient draft resistance is guarantied, which does not damage
the cable.
Additional information will be delivered separately together with particular
connection drawings suitable for each cable reel.
Instruction of use
As the cable reel has been equipped with a cable reverse spring working
permanently, ensure that, during the winding up / off process, the cable
nether releases.
If the cable reel is used on an automatic machine, the appropriate precautions
have to be taken, to avoid any personal injury in case of cable cracks or
spring breaks.
A blocking device has been installed on each coil winding.
If working with an unwinded cable and an engaged blocking device, make sure
that the cable will not be accidentally hit. Whereby the blocking device risks
to be released and the cable may reverse suddenly.
Maintenance
Periodically check the cable capacity and ensure that there are no cracks or
wear on the insulation.
In order to guarantee a faultless rewinding, eliminate soiling or
incrustations by cleaning the wire with a duster impregnated with hot water.
Nether use cleaning solutions or solvents which should be incompatible with
the material of the cable reel.
Replacement of electrical and mechanical parts, as well as cables, only
through authorised maintenance staff!
Caution! During disassembling, the pre-stressed spring may jump up and cause
important risk.
Cable reel 040610-…
Equipment characteristics
Order No.
| No. of Cores +
Cross Section (mm²)
| Coiled Length (m)| Cable Outer-Ø (mm)| Cable
Wound up (W)
| Voltage (V)| Weight (kg)
---|---|---|---|---|---|---
040610-02×1,0| 2×1,0| 7| 6,5| 1100| ****
230
| ****
3,0
040610-02×1,5| 2×1,5| 5| 7,5| 1300
040610-03×1,0| 3×1,0| 6| 7,0| 1100
040610-03×1,5| 3×1,5| 5| 8,5| 1400
Technical Details:
- Case: plastic
- Protection type: IP 42
- Voltage: max. 500V
- Cable: H05VV-F
- Operating temperature: -5°C to +40°C
- Manufactured according EN 61242 and EN 60335-1
- Overheating protection installed
- Backstop with toothed locking device
- Double earth connection
Locking device:
0 – Locking device off 1 – Locking device on
Cable reel 040620-… and 040621-…
Equipment characteristics
Order No. Standard| Order No. with Nozzle| No. of Cores+ Cross
Section (mm²)| Coiled Length (m)| Cable Outer- Ø (mm)| Cable
Wound up (W/A)| Voltage (V)| Weight (kg)
---|---|---|---|---|---|---|---
040620-01×2,5| 040621-01×2,5| 1×2,5| 15,0| 5,5| ****
–
| ****
230
| ****
4,0
040620-01×6,0| 040621-01×6,0| 1×6,0| 12,5| 5,5
040620-01×16,0| 040621-01×16,0| 1×16| 8,5| 8,0
040620-02×1,0| 040621-02×1,0| 2×1,0| 14,0| 6,5| 900 W
040620-02×1,5| 040621-02×1,5| 2×1,5| 11,0| 7,5| 1100 W
040620-02×2,5| 040621-02×2,5| 2×2,5| 8,5| 9,5| 1750 W
040620-03×1,0| 040621-03×1,0| 3×1,0| 12,5| 7,0| 900 W
040620-03×1,5| 040621-03×1,5| 3×1,5| 10,0| 8,5| 1200 W
040620-03×2,5| 040621-03×2,5| 3×2,5| 7,0| 10,0| 1850 W
040620-04×1,0| 040621-04×1,0| 4×1,0| 10,5| 8,0| 1100 W| ****
400
040620-04×1,5| 040621-04×1,5| 4×1,5| 8,0| 9,5| 1350 W
040620-04×2,5| 040621-04×2,5| 4×2,5| 5,5| 11,0| 2000 W
040620-05×1,0| 040621-05×1,0| 5×1,0| 7,5| 9,0| 1000 W
040620-05×1,5| 040621-05×1,5| 5×1,5| 5,5| 10,5| 1350 W
040620-07×1,0| 040621-07×1,0| 7×1,0| 6,0| 10,0| 3,0 A| ****
–
040620-07×1,5| 040621-07×1,5| 7×1,5| 5,5| 12,0| 4,5 A
040620-08×1,0| 040621-08×1,0| 8×1,0| 5,5| 11,0| 3,0 A
Technical Details:
- Case: plastic
- Protection type: IP 42 standard, IP 43 with nozzle
- Voltage: max. 500V
- Cable: 1 pole, H05V-F, 2-8 pole, H05VV-F
- Installed protection device against overheating on the 2+3 pole reels
- Manufactured according EN 61242 and EN 60335-1
- Backstop with toothed locking device
- Operating temperature: -5°C to +40°C
- Double earth connection
Cable reel 040630-… and 040634-…
NOTE:
The cable reels shall be considered as part of a complex unit/system.
Prior to commissioning the cable reel must be provided with an appropriate
safety device or automatic circuit breaker, taking the operation “cable wound
up” (see type plate or table) as a base for the layout of the safety elements.
Equipment characteristics
Order No. Standard| Order No. with Nozzle| No. of Cores+ Cross Section
(mm²)
| Coiled
Length (m)
| Cable
Outer-Ø (mm)
| Cable
Wound up (W/A)
| Voltage (V)| Weight (kg)
---|---|---|---|---|---|---|---
040630-03×1,5| 040634-03×1,5| 3×1,5| 24| 8,5| 1100 W| 230| ****
14,0
040630-03×2,5| 040634-03×2,5| 3×2,5| 15| 10,0| 2000 W
040630-04×1,0| 040634-04×1,0| 4×1,0| 24| 8,0| 800 W| ****
400
040630-04×1,5| 040634-04×1,5| 4×1,5| 21| 9,5| 1100 W
040630-04×2,5| 040634-04×2,5| 4×2,5| 15| 11,0| 2000 W
040630-04×4,0| 040634-04×4,0| 4×4,0| 8| 14,0| 3000 W
040630-05×1,0| 040634-05×1,0| 5×1,0| 16| 9,0| 800 W
040630-05×1,5| 040634-05×1,5| 5×1,5| 15| 10,5| 1500 W
040630-05×2,5| 040634-05×2,5| 5×2,5| 10| 12,5| 2000 W
040630-07×1,0| 040634-07×1,0| 7×1,0| 16| 10,0| 3,0 A| ****
–
040630-07×1,5| 040634-07×1,5| 7×1,5| 9| 12,0| 4,5 A
040630-08×1,0| 040634-08×1,0| 8×1,0| 11| 11,0| 3,0 A
040630-08×1,5| 040634-08×1,5| 8×1,5| 8| 13,0| 4,5 A
040630-08×2,5| 040634-08×2,5| 8×2,5| 6| 15,0| 7,5 A
040630-10×1,0| 040634-10×1,0| 10×1,0| 8| 13,0| 3,0 A
040630-10×1,5| 040634-10×1,5| 10×1,5| 6| 15,0| 4,5 A
040630-12×1,0| 040634-12×1,0| 12×1,0| 10| 13,5| 3,0 A
040630-12×1,5| 040634-12×1,5| 12×1,5| 6| 15,5| 4,5 A
040630-16×1,0| 040634-16×1,0| 16×1,0| 6| 15,0| 3,0 A
Technical Details:
- Case aluminium
- Protection type:
- IP 42 standard
- IP 43 with nozzle
- Voltage: max. 500 V
- Cable: H05VV-F
- Manufactured according EN 61242 and EN 60335-1
- With locking device
- Operating temperature: -5°C to + 40°C
- Double earth connection
Locking device:
Picture 1.1
A – Locking device on B – Locking device off
Picture 1.2
Unscrewed – locking device on Completely screwed – locking device off
Cable reel 040635-…
NOTE:
The cable reels shall be considered as part of a complex unit/system.
Prior to commissioning the cable reel must be provided with an appropriate
safety device or automatic circuit breaker, taking the operation “cable wound
up” (see type plate or table) as a base for the layout of the safety elements.
Equipment characteristics
Order No.
| No. of Cores+ Cross Section (mm²)| Coiled length (m)| Cable Outer- Ø (mm)| Cable Wound up
(W/A)
| Voltage (V)| Weight (kg)
---|---|---|---|---|---|---
040635-01×16,0| 1×16| 20| 8,0| –| –| ****
9,0
040635-02×1,5| 2×1,5| 25| 7,5| 1100| ****
230
040635-03×1,5| 3×1,5| 25| 8,5| 1100
040635-03×2,5| 3×2,5| 20| 10,0| 2000
040635-04×1,5| 4×1,5| 25| 9,5| 1100| ****
400
040635-04×2,5| 4×2,5| 18| 11,0| 2000
040635-05×1,5| 5×1,5| 20| 10,5| 1500
040635-05×2,5| 5×2,5| 15| 12,5| 2000
Technical details
- Case: plastic
- Protection type: IP 42
- Voltage: max. 500 V
- Cable: 1 pole H05V-F, 2-5 pole H05VV-F
- Operating temperature: -5°C to +40°C
- Manufactured according EN 61242 and EN 60335-1
- Backstop with toothed locking device
- Double earth connection
Locking device:
0 – Locking device off 1 – Locking device on
Phone: +49 (0) 7621 662-0
Fax: + 49 (0) 7621 662-144
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www.conductix.com
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