MONDOLUX MK04SS Power Track 3-Circuit Surface Mounted Installation Guide

June 3, 2024
MONDOLUX

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MONDOLUX MK04SS Power Track 3-Circuit Surface Mounted

Prior to Installation

  • The system is IEC 60570:2003+AMD1:2017 certified and Installation must be carried out by a licensed electrician according to local and national wiring regulations (e.g. AS/NZS 3000:2018).
  • Only genuine Mondolux parts and accessories are to be used for this installation.
  • Mondolux shall not responsible for the safety and functioning of the system if genuine Mondolux parts are not used and these installation instructions are not followed.
  • It is the responsibility of the user to ensure that the electrical, mechanical and thermal requirements between the track system, mounting/suspending substrate and the lighting fixtures are met.

MONDOLUX MK04SS Power Track 3-Circuit Surface Mounted
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Notes

  • System rating: 400V/16A 3-phase (11KW) or 1-phase 3 circuit 230V/16A (3×3.7 KW).
  • FOR INDOOR USE ONLY, in a dry and dust free space. System is rated IP20.
  • DO NOT electrically or physically overload the system. (Refer to Load Capacity section.)
  • Use only products intended for operation on this track or compatible with it.
  • Never force the adapter into a position or connection. Requiring excessive force normally indicates a problem.
  • All electrical connections feeding power to the track must be carried out to comply with “Fixed Wiring Standards”. (E.g. as defined in the AS/NZS 3000 Wiring Rules)
  • NEVER SUPPLY POWER TO THE TRACK AT MORE THAN ONE POINT.
  • Follow the prescribed fixing distances. Refer to Suspension Points and Surface Mounted Fixing Points section.
  • Always terminate the track with a suitable component (eg. End Cap) to ensure that the system is properly insulated.
  • If you have any questions about the installation of this product, please contact your Mondolux distributor.

Installation Steps

  1. Ensure the power to the circuit you are working on is turned off before proceeding with any electrical work.
  2. Before unwrapping, layout all the components in a clean area to ensure that no parts are missing. Contact your Mondolux distributor if there is an issue.
  3. Surface mount or suspend the track.

Surface Mounted Installation Steps:

  1. Position a length of track to substrate as required.
  2. Screw an appropriate fastener into ALL the drilled mounting points, as shown in the Suspension points and Surface Mounted Fixing Points section. Use fasteners that are suitable for the substrate and capable of handling a load up to 10kg/m.

NOTE: Mondolux shall not be responsible for any issues arising from the incorrect selection of suitable fasteners.

Suspended Installation Steps using Mondolux Suspension Kits (MAK3SK):

Ezyclick Suspension Kit

MONDOLUX MK04SS Power Track 3-Circuit Surface Mounted
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  1. Pass the open end of the Suspension wire through the hole in the mounting bracket and the cover cup.
    Pull the wire all the way through to the end stopper.MONDOLUX MK04SS Power
Track 3-Circuit Surface Mounted 4

  2. Loosen the safety lock on the EzyClick mounting clip.MONDOLUX MK04SS Power Track 3-Circuit Surface Mounted 5

  3. Pass the wire through the safety lock until it comes out of the hole. Tighten safety lock to secure and lock.(To release the wire, loosen the safety lock and press down on the adjustment toggle.)MONDOLUX MK04SS Power Track 3-Circuit Surface Mounted 6

  4. Attach the Ezyclick mounting clip to the track and rotate the clip plate clockwise to secure in place.MONDOLUX MK04SS Power Track 3-Circuit Surface Mounted 7

  5. Screw an appropriate fastener into the substrate. Use fasteners that are suitable for the substrate and capable of handling a load up to 10kg/m.

  6. Slide the mounting bracket over the fastener and tighten the fastener.

  7. Lift cover cone up to cover the mounting bracket and secure it by tightening the screw.MONDOLUX MK04SS Power Track 3-Circuit Surface Mounted 9

  8. Affix all necessary suspension kits. as per Suspension Points and Surface Mounted Fixing Points section.
    Maximum distance between suspension points is 2000mm.
    For surface mounted application use all the drilled mounting points.

  9. Once the complete length of track has been suspended, adjust to the required height by loosening the safety lock on the EzyClick mounting clip and adjust the cable further as required.
    To release the wire, loosen the safety lock and press down on the adjustment toggle.

  10. Cut off the excess wire, leaving about 20cm spare. Tuck the remainder into the top of the track.MONDOLUX MK04SS Power Track 3-Circuit Surface Mounted 10

Load Capacity

The Power Track maximum load capacity is 10kg per metre, or 2kg every 200mm.

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Suspension Points and Surface Mounted Fixing Points
The maximum recommended distance between suspension points for a 10kg load is 1000mm. The maximum distance between suspension points is 2000mm.
The 1, 2, 3 and 4 metre lengths of track are supplied with pre-drilled mounting point holes at the measurements shown in the table below.

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Wiring Diagrams

Power Track 3 Circuit

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Manufacturer: Mondolux
Address: 10 Plane Tree Ave, Dingley Village VIC, 3172, Australia
Phone: +61 9551 3748
Web: www.mondolux.com.au

References

Read User Manual Online (PDF format)

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