TREON 2111-05 Industrial Node User Guide

05 Industrial Node
User Guide

Product description

Treon Industrial Node is a wireless batteryoperated sensor device for condition monitoring and predictive maintenance. It measures tri-axial vibration and surface temperature of rotating equipment, such as pumps, motors and compressors. Abnormal machine vibrations or high temperatures may give early signs of failure due component imbalance, misalignment, wear or improper use of equipment. Treon Industrial Node operates in a mesh network transmitting sensor values directly or via other nodes to a gateway, such as Treon Gateway. Typically, the data is sent from the gateway to a cloud backend for storage and further analysis. Once the node is switched on, it starts automatically to measure and transmit data at pre-confi gured intervals. Depending on confi guration Treon Node can send raw vibration data and/or pre- calculated values, such as RMS velocity, Fast Fourier transform (FFT) and Kurtosis, to the cloud via the gateway.

Keys and parts

A. Status light
B. Orientation notch
C. Power button
D. NFC tag
E. M8 bolt
F. Nut adapter
G. Magnetic epoxy mount adapter
H. Glue mount adapter*

• Note that adapters F, G, and H are not included in standard sales box.

Mounting the Node

When mounting the sensor to a monitored equipment, it is important to consider the location of the sensor and the contact between the sensor and the equipment.Best location to attach the sensor depends on the machine and the monitored vibration source.
For best measurement quality, the contact surface in the machine should be completely flat (within 1 mil), smooth (surface texture no greater than 32 microinches) and larger than the base of the node.
It’s recommended that nodes are mounted via a drilled and tapped hole directly to the machine housing. In cases where the surface of the machine is curved or uneven, epoxy must be used between the machine surface and the node. Screwing the node to curved surface may lead to the node bolt twisting and permanent damage to the device.
CASE 1
Attach node directly to machinesurface
Direct attachment between the Industrial Node and machine surface minimizes the vibration transmission route for best measurement qual- ity. It requires a fl at surface of  2mm diameter and hole for M8 bolt with 18.5mm of threading.

1. Clean the machine surface and apply silicon grease on it.
2. Apply service removable thread lock to the sensor bolt.
3. Insert the bolt into a M8 hole in the machine.
4. Screw the node with 30mm torque wrench to 8 newton meters torque.

CASE 2
Attach node with nut adapter
Using a nut adapter enables attaching the Industrial Node to a spot with less available space in diameter, shorter M8 opening with less threading and with additional epoxy to   neven surface. It requires a nut adapter, fl at surface of 25mm diameter, hole for M8 bolt with 9.5mm of threading and optional epoxy.

1. Clean the surfaces between node andadapter and apply silicon grease on it.
2. Screw the adapter nut to the sensor bolt.
3. Tighten the nut to 8Nm torque. Without epoxy
4. Clean the machine surface and apply silicon grease on it.
5. Apply service removable thread lock to the sensor bolt.
6. Insert the bolt into a M8 hole in the machine.
7. Screw the node with 22mm torque wrench to 8 newton meters torque. With epoxy

With epoxy

4. Apply Epoxy to nut adapter surface.
5.Insert the bolt into a M8 hole in the machine.
6. Hand tighten the sensor.
7. Let the epoxy harden.

CASE 3
Attach node with epoxy or glue mount adapter
Using epoxy or glue mount adapter enables attaching Industrial Node without an opening for a bolt. With epoxy mount adapter the Industrial Node can also be attached to   ightly uneven  surface while glue mount adapter requires an even surface. Required surface diameter is32mm.

1. Clean the surfaces between node and adapter and apply silicon grease on it.
2. Screw the mount adapter to the sensor bolt.
3. Tighten the nut to 8Nm torque.
4. Apply epoxy or glue to adapter surface.
5. Place the node to the correct position on the machine.
6. Let the epoxy or glue harden.

Aligning the node
For accurate interpretation of the measurement data, the centerline of the node is often aligned with the shaft of the rotating machine. This can  be done by manually aligning  he node with the shaft.
Manual alignment requires using the epoxy or glue mount adapter. After applying the fi xative and hand tightening the sensor to the machine, align the node axis directly   oward drive or nondrive end of monitored machine. Turn the node only clockwise.

Switch on the node
Press and hold the power button until the status light turns green. If you want to switch off the node, press the power button until the status light turns red.

Check the connection

To see if the node is connected to the gateway:

1. Press the power button briefl y. The status light turns green and goes off
2. If the status light then turns green again the node is connected.
   CONNECTED
   If the status light turns red for 5 seconds, the node is not yet connected.
   NOT CONNECTED

In case the node is not connected, the Gateway has been powered on and the node has had time to establish the connection, the node may be too far from the gateway or surroundings are blocking the radio connection. In either case, the gateway needs to be moved closer to the node or an additional routing node can be added between the node and the gateway to help routing the data.

Read the Node ID

The identifi cation number of the node is printed on the sticker attached to the node, and it can be as well read from the QR code.

You can also use a NFC reader, such as an NFC-enabled mobile phone to read the identifi cation number: switch on NFC on the reader and touch the top of the node with   hereader.

Product info

Important
For important info on the safe use of your device, read the Safety Guide.
Operating frequencies: 2400MHz – 2483.5MHz
Maximum power: +4 dBm
Operating temperature range: -40 – +85°C
Battery
Battery type: 3.6V A lithium thionyl chloride (LI-SOCI2) bobbin cell primary battery.
The battery is non-removable. If the battery wears out, replace the node.
NORWAY. This device is not allowed to be used within a 20 km radius of the centre of Ny-Ålesund at Svalbard, Norway.

CERTIFICATION INFORMATION
Manufacturer
Treon Oy, Visiokatu 3, 33720 Tampere, Finland.
SUPPLIER’S DECLARATION OF CONFORMITY Unique Identifi er: Treon Node, model 2111
Manufacturer: Treon Oy
Visiokatu 3, FIN-33720 Tampere, Finland
https://www.treon.fi
Responsible Party – U.S. Contact Information: OptoFidelity Inc.
19409 Stevens Creek Blvd. – Suite 250, Cupertino, CA 95014, USA
http://www.optofidelity.com
+1 669-241-8383
FCC Compliance Statement (for products subject to Part 15)
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interfer- ence that may cause undesired operation.
Canada
This device complies with Industry Canada license-exempt RSS standard(s).
Operation is subject to the following two conditions:

1. This device may not cause interference, and
2. This device must accept any interference, including interference that may cause undesired operation of the device.
   This equipment complies with IC RSS-102 radiation exposure limits set forth for an uncontrolled environment.

EU DECLARATION OF CONFORMITY
Hereby, Treon Oy declares that the radio equipment Treon node is in compliance with Directive 2014/53/EU. The full text of the EU declaration of conformity is available  the following internet address: https://www.treon.fidocumentation

Safety guide and Warranty
Introduction
Read these simple guidelines. Not following them may be dangerous or against local laws and regulations. For further information visit https://www.treon.fi/documentation Care and maintenance
Handle your device with care. The following suggestions help you keep your device operational.

• Do not open the device other than as instructed in the user guide.
• Unauthorized modifi cations may damage the device and violate regulations governing radio devices.
• Do not drop, knock, or shake the device. Rough handling can break it.
• Only use a soft, clean, dry cloth to clean the surface of the device. Do not clean the device with solvents, toxic chemicals or strong detergents as they may damage your device and void the warranty.
• Do not paint the device. Paint can prevent proper operation.
• The node is dust and splash proof. However, it is not recommended to immerse it in water.

Safety distance
Safety distance 150 mm from the magnetic mount adapter surface must be kept due to high strength magnets.
Damage
If the device is damaged contact support@treon.fi . Only qualifi ed personnel may repair this device.
Small children
Your device is not a toy. It may contain small parts. Keep them out of the reach of small children.

Interference with medical devices
The device may emit radio waves, which could aff ect the operation of nearby electronics, including cardiac pacemakers, hearing aids and defi brillators. If you have a   acemaker or other implanted medical device, do not use the device without fi rst consulting your doctor or the manufacturer of your medical device. Maintain a safe distance  etween the device and your medical devices and stop using the device if you observe a persistent interference with your medical device.
Storage
Always store and use the device with covers attached. Device storage temperature is +0 – +30°C.
Recycle
Check the local regulations for proper disposal of electronic products.
The Directive on Waste Electrical and Electronic Equipment (WEEE),
which entered into force as European law on 13th February 2003, resulted in  a major change in the treatment of electrical equipment atend-oflife. The purpose of this  irective is, as a fi rst priority, the prevention of
WEEE, and in addition, to promote the reuse, recycling and other forms of recovery of such wastes so as to reduce disposal.
The crossed-out wheelie-bin symbol on your product,  battery, literature, or packaging reminds you that all electrical and electronic products and batteries must be taken to   eparate collection at the end of their working life. Do not dispose of these products as unsorted municipal waste: take them for recycling. For info on your nearest recycling   oint, check with your local waste authority.

WARRANTY
Treon Limited Warranty document is available at the following internet
address: https://www.treon.fi/documentation
QUICKSTART GUIDE, v1.3 (2021)
© 2021 Treon Oy. All rights reserved.

References

• delity.com
• Treon – The foundation for massive IoT

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