PANDUIT Heat Shrink Insulation Copper Compression Connector Instruction Manual
- June 3, 2024
- PANDUIT
Table of Contents
PANDUIT Heat Shrink Insulation Copper Compression Connector
COPPER COMPRESSION CONNECTOR INSTALLATION
- .Use a connector marked for the wire size and wire material to be used. NEVER Use a copper connector on aluminum wire.
- Strip wire insulation to approximate length shown on tool chart. DO NOT nick or ring the condUctor sfrands.
- Clean the wire.
- Insert stripped wire into connector until the wire stops.
- Use tool chart on reverse side of this sheet to: a) select crimp tool to terminate part, b) select crimp die lisfed under fool selection by matching crimp die color Code and die index number or crimp die To color bdnds and dle indexX number marked on connecfor C) Nofe number of crimps fo be placed in connector is shown in () next to die color code and die index number in tool chart. d) Crimp ConnecTOr by placing first crimp in barrel near tne Tongue of tne lUg or wire stop in the splice and place sUCCessive crimps in the barel of the connector working towards the wire entry. Evenly space crimps on barel of the Connector using barrel stripes as a guide. Barrel sfripes do nof designate the number of crimps fo be placed in barrel of fhe connector.
- After crimping, inspect for sharp edges, flash or burrs and remove if present.
HEAT SHRINK INSULATION INSTRUCTION
- Refer to Panduit catalog or www.panduit.com for heat shrink material information, fubing size, voltage rafting, and shrink temperature.
- Cut tubing to length allowing insulation coverage as desired. Allowa minimum of 1-1/2″ inch overlap on wire insulation.
- Shrink with a standard propane torch or heatgun, MOVING FROM CRIMPED PORTION OF CONNECTOR TOWARD INSULATED WIRE. Adhesive flow af ends indicate shrinkage complete.
Tool Chart for Compression Connectors
Types LCAX, LCAXN, LCDX, LCDXN, LCEX, LCJX, and SCSX with Copper Cable
CT-3 80 |
---|
Panduit Part Number
| ****
Std. Wire Size
| ****
Cable Classes
| ****
Wire Strip Length (In.)
| ****
CT- 700G)
| A
See Tool List Below
| B
See Tool List Below
| C
See Tool List Below
| CT-3 80/INT CT-3 80/U CT-3 80/AUS CT-3 80/TO
Uni-Die™
| | | | | | | | Dieless Tool
| | | | ****
Die Part Number/Color Code and Die Index Number/(Number of Crimps)
LCA 8, LCD 8,
LCD N8**, LCE 8, LC 8
| ****
8 SOL
8 STR
6 SOL
| ****
Compact, B, G, , I, , M, Locomotive (DLO)
MIL-W-5086*
| ****
1/2
| ****
Red P21 (2)
| ****
CD-2001-8
Red P21 (1)
| ****
CD-2001-8
Red P21 (1)
| ****
CD- 20-8
Red P21 (1)
| ****
Std. (1)
SCS 8
| ****
/16
LCA 6, LCD 6, LCD N6, LCE 6 LC 6, SCS 6
| ****
6 AWG
| ****
Compact, B, G, , I, , M, Locomotive (DLO)
MIL-W-5086*
| ****
/16
| ****
Blue P24 (2)
| ****
CD-2001-6
Blue P24 (1)
| ****
CD-2001-6
Blue P24 (1)
| ****
CD- 20-6
Blue P24 (1)
| ****
Std. (1)
LCA 4, LCD 4, LCD N4, LCE 4 LC 4, SCS 4
| ****
4 AWG
| ****
Compact, B, G, , I, , M MIL-W-5086*
| ****
5/8
| ****
Gray P2 (2)
| ****
CD-2001-4
Gray P2 (1)
| ****
CD-2001-4
Gray P2 (1)
| ****
CD- 20-4
Gray P2 (1)
| ****
Std. (1)
5, #4, #3
| ****
Locomotive (DLO)
LCA 2, LCD 2, LCD N2,
LCE 2, LC 2
| ****
2 AWG
| ****
Compact, B, G, , I, , M, Locomotive (DLO)
| ****
11/16
| ****
Brown P33 (2)
| ****
CD-2001-2
Brown P33 (1)
| ****
CD-2001-2
Brown P33 (1)
| ****
CD- 20-2
Brown P33 (1)
| ****
Std. (1)
LCA 1, LCD 1, LCD N1,
LCE 1, LC 1
| ****
1 AWG
| ****
Compact, B, G, , I, , M, Locomotive (DLO)
| ****
3/4
| ****
| ****
CD-2001-1
Green P3 (1)
| ****
CD-2001-1
Green P3 (1)
| ****
CD- 20-1
Green P3 (1)
| ****
Std. (1)
LCA 1/0, LCA N1/0, LCD 1/0, LCD N1/0,
LCE 1/0, LC 1/0
| ****
1/0 AWG
| ****
Compact, B, G, , I, , M, Locomotive (DLO)
| ****
3/4
| ****
| ****
CD-2001-1/0
Pink P42 (2)
| ****
CD-2001-1/0
Pink P42 (2)
| ****
CD- 20-1/0
Pink P42 (1)
| ****
Std. (1)
LCA 2/0, LCA N2/0,LCD 2/0, LCD N2/0, LCE 2/0, LC 2/0, SCS 2/0
| ****
2/0 AWG
| ****
Compact, B, G, , I, , M, Locomotive (DLO)
MIL-W-5086*
| ****
/8
| ****
| ****
CD-2001-2/0
Black P45 (2)
| ****
CD-2001-2/0
Black P45 (2)
| ****
CD- 20-2/0
Black P45 (1)
| ****
Std. (1)
LCA 3/0, LCA N3/0, LCD 3/0, LCD N3/0,
LCE 3/0, LC 3/0
| ****
3/0 AWG
| ****
Compact, B, G, , I, , M, Locomotive (DLO)
| ****
1
| ****
| ****
CD-2001-3/0
Orange P50 (2)
| ****
CD-2001-3/0
Orange P50 (2)
| ****
CD- 20-3/0
Orange P50 (1)
| ****
Std. (1)
-
the crimp die pockets are infegrafed info the fool frame. CD-920 dies can be Used with CT-940CH and CT-2940 tools with die adapter SCSX Parts Only
-
LCDXN8 to only be used with #8 STR wire
-
CT-3001/ST, CT-3001/STINT, CT-3001/STUK, CT-3001/STAUS, CT-3001/TO
CT-2001, CT-2001/L, CT-2001/LE, CT-2002, CT-2002/L, CT-3001, CT-3001/E,, CT-3001/CCP, CT-3001/CCPINT, CT-3001/CCPUK, CT 3001/CCPAUS, CT-3001/CPTO -
CT-920, CT-920/CV, CT-920CH, CT-920CH/CV, CT-920CH/CCP, CT-930, CT-930CH, CT-940CH, CT-2920, CT-2920/CCP, CT-2920/CCPINT, CT 2920/CCPUK, CT-2920/CCPAUS, CI-2920/CCPTO, CT-2930, CT-2930/L, CT2930/LE, CT-2931, CT-2931/ST, CT-2931/STINT, CT-2931/STUK,
-
CT-2931/STAUS, CT-2931/TO, CT-2931/STCV, CT-2931/STCVINT, CT-2931/STCVUK, CT-2931/STCVAUS, CT-2931/CVTO, CT-29409, CT-2940/LO, CT-2940/LE®, CT-2940/STO, CT-2940/STINTO, CT-2940/STUKO, CT-2940/STAUS, CT-2940/TO0
Tool Chart for Compression Connectors Types LCAX, LCAXN, LCDX, LCDXN, LCEX, LCJX, and SCSX with Copper Cable
Panduit Part Number
| ****
Std. Wire Size AWG
| ****
Cable Classes
| ****
Wire Strip Length (In.)
| ****
CT- 700G)
| A
See Tool List Below
| B
See Tool List Below
| C
See Tool List Below
| CT-3 80 CT-3 80/INT CT-3 80/U CT-3 80/AUS CT-3 80/TO
Uni-Die™ Dieless Tool
---|---|---|---|---|---|---|---|---
Die Part Number/Color Code and Die Index Number/(Number of Crimps)
LCA 4/0, LCA N4/0, LCD 4/0, LCD N4/0,
LCE 4/0, LC 4/0, SCS 4/0+
| ****
4/0
| Compact, B, G, , I, , M,
Locomotive (DLO) MIL-W-5086*
| ****
1-1/16
| ****
| ****
CD-2001-4/0
Purple P54 (2)
| ****
CD-2001-4/0
Purple P54 (2)
| ****
CD- 20-4/0
Purple P54 (1)
| ****
Std. ( 1 )
LCA 250, LCA N250, LCD 250, LCD N250, LCE 250, LC 250
| ****
250 kcmil
| ****
G, , I, , M
| ****
1-1/16
| ****
| ****
CD-2001-250
ellow P62 (2)
| ****
CD-2001-250
ellow P62 (2)
| ****
CD- 20-250
ellow P62 (1)
| ****
Std. ( 1 )
262.6 kcmil| Locomotive (DLO)
LCA 300, LCA N300, LCD 300, LCD N300, LCE 300, LC 300
| ****
300 kcmil
| ****
G, , I, , M
| ****
1-1/4
| ****
| ****
CD-2001-350
Red P 1 (2)
| ****
CD-2001-350
Red P 1 (2)
| ****
CD- 20-350
Red P 1 (2)
| ****
Std. ( 1 )
313.1 kcmil
| ****
Locomotive (DLO)
LCA 350, LCA N350, LCD 350, LCD N350, LCE 350, LC 350
| ****
350 kcmil
| ****
G, , I, , M
| ****
1-3/8
| ****
| ****
| ****
CD-2001-400
Blue P 6 (2)
| ****
CD- 20-400
Blue P 6 (2)
| ****
Std. ( 1 )
3 3. kcmil
| ****
Locomotive (DLO)
LCA 450, LCA N450, LCD N450, LCE 450, LC 450
| ****
450 kcmil
| ****
G, , I, , M
| ****
1- /16
| ****
| ****
| ****
| ****
CD- 20-500
Brown P8 (2)
| ****
444.4 kcmil
| ****
Locomotive (DLO)
LCA 500, LCA N500, LCD 500, LCD N500, LCE 500, LC 500
| ****
500 kcmil
| ****
G, , I, , M
| ****
1- /16
| ****
| ****
| ****
| ****
CD- 20-500A
Pink P (2)
| ****
535.3 kcmil
| ****
Locomotive (DLO)
LCA 600, LCD 600, LCD N600,
LCE 600, LC 600
| ****
600 kcmil
| ****
G, , I
| ****
1- /16
| ****
| ****
| ****
| CD- 20-500A
Pink P (2)
| ****
LCA 650, LCD 650, LCD N650,
LCE 650, LC 650
| ****
646.4 kcmil
| ****
Locomotive (DLO)
| ****
1-1/2
| ****
| ****
| ****
| C -940-7 0
Black P106
(2)
| ****
LCA 50, LCD 50, LCD N 50,
LCE 50, LC 50
| ****
. kcmil
| ****
Locomotive (DLO)
| ****
1-3/4
| ****
| ****
| ****
| C -940-7 0
ellow
(2)
| ****
- The crimp die pockets are integrated into the tool frame.
- CD-920 dies can be Used with CT-940CH and CT-2940 tools with die adapter.
- CD-940 dies to be used exclusively with CI-940CH and CT-2940 series tools.
- SCSX Parts Only
- +SCSX4/0 Not UL Listed with Class M Wire.
- CT-3001/ST, CT-3001/STINT, CT-3001/STUK, CT-3001/STAUS, CT-3001/TO CT-2001, CI-2001/L, CT-2001/LE, CT-2002, C-2002/L, CT-3001, CT-3001/E,, CT-3001/CCP, CT-3001/CCPINT, CT-3001/CCPUK, CT-3001/cCPAUS,
- CT-3001/CCPTO CT-920, CT-920/CV, CT-920CH, CT-920CH/CV, CT-920CH/CCP, CT-930, CT-930CH, CT-940CHO, CT-2920, CT-2920/CCP, CT-2920/CCPINT,
- CT-2920/CCPUK, CT-2920/CCPAUS, CT-2920/CCPTO, CT-2930, CT-2930/L, CT2930/LE, CT-2931, CT-2931/ST, CT-2931/STINT, CT-2931/STUK, CT-2931/STAUS, CT-2931/TO, CT-2931/STCV, CT-2931/STCVINT, CT-2931/STCVUK, CT-2931/STCVAUS, CT-2931/CVTO, CT-2940, CT-2940/L0, CT-2940/LE®, CT-2940/ST9, CT-2940/STINTO, CT-2940/STUK®, CT-2940/STAUS9, CT-2940/TO9
For Instructions in Local Languages and Technical Support:
www.panduit.com/resources/install
maintain.asp
E-mail:
cs@panduit.com
Fax:
708-444-6993
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