60065C Ultra Quiet and Oil Free Air Compressor

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Specifications

• Brand: California Air Tools
• Model: 60065C
• Power: 6.5 HP
• Phase: 3-Phase
• Voltage: 230v
• Frequency: 60hz
• CFM at 40 PSI: 20.0
• CFM at 90 PSI: 17.0
• Tank Capacity: 60 Gallons (ASME Steel Tank)

Product Usage Instructions

Pre-Operation Checklist

Before operating the air compressor, follow these steps:

• Check the package contents and assembly.
• Inspect for any damage.
• Save the packaging for future use.
• Select a suitable location for the compressor.
• Ensure proper electrical power supply.

Operating the Air Compressor

Follow these steps to operate the air compressor:

1. Assemble the compressor as per the instructions provided.
2. Perform a test run to ensure proper functioning.
3. Operate the compressor daily as needed.

Maintenance

To keep your air compressor in optimal condition, perform the
following maintenance tasks:

• Regularly drain the air tank to remove moisture.
• Change the air filter as recommended by the manufacturer.
• Test for any leaks in the system.
• Check and adjust the pressure switch if necessary.
• Clean the compressor regularly to prevent dust buildup.

Storage

When not in use, store the air compressor in a clean and dry
environment away from moisture and dust.

Troubleshooting

If you encounter any issues with the air compressor, refer to
the troubleshooting section of the manual for guidance on resolving
common problems.

FAQ

How often should I drain the air tank?

We recommend draining the air tank at least once a week to
prevent moisture buildup.

Can I use an extension cord with the air compressor?

Avoid using extension cords with the air compressor. Connect it
directly to a suitable power outlet as specified in the manual.

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ULTRA QUIET & OIL FREE AIR COMPRESSOR OWNER’S MANUAL
CALIFORNIA AIR TOOLS 60065C
6.5 HP 3-Phase 230v 60hz 20.0 CFM @ 40 PSI, 17.0 CFM @ 90 PSI
60 GALLON A S M E STEEL TANK

WWW.CALIFORNIAAIRTOOLS.COM

Customer Support 1-866-409-4581

TABLE OF CONTENTS

AIR COMPRESSOR
INTRODUCTION

INTRODUCTION__ 2
IMPORTANT SAFETY INSTRUCTIONS 3
LOCATIONS OF IMPORTANT LABELS 6
AIR COMPRESSOR COMPONENTS 7
PRE-OPERATION CHECKLIST __ 8 Package Contents & Assembly __ 8 Inspect for Damage _ 9 Save Packaging __ 9 Compressor Location _ 9 Electrical Power_ 10
OPERATING THE AIR COMPRESSOR __ 10 Introduction __ 10 Assembly ____ 10 Test Run ___ 11 Daily Operation _ 11
MAINTENANCE ___ 12 Draining the Air Tank __ 12 Changing the Air Filter 12 Testing for Leaks __ 12 Pressure Switch__ 12 Cleaning 12
STORAGE 12
TROUBLESHOOTING ____ 13
SPECIFICATIONS _ 14 Electrical Circuit __ 14 Air Passage Drawing _ 14
WARRANTY ____ 15
PRODUCT REGISTRATION ___ 17

Thank you for purchasing a California Air Tools, Inc. Air Compressor. Please contact us if you have any questions.
Record the model and serial numbers indicated on your air compressor’s nameplate: Model No. Serial No. Date of Purchase: Store/Dealer:

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Customer Support: 1-866-409-4581

How to find a local service center: Even quality built equipment might need service or repair parts. Contact the California Air Tools Customer Service Department: Phone: 1-866-409-4581 Online: WWW.CALIFORNIAAIRTOOLS.COM Please provide the information below:
Model number and Serial number and specifications shown on the Model number/Serial number plate. Part number or numbers shown in the parts list section of the owner’s manual for your air compressor model. A brief description of the trouble with the air compressor. Do not return your air compressor for service or parts to the store/dealer where purchased.
IMPORTANT SAFETY INSTRUCTIONS
Safety Messages & Signal Words:
DANGER
Indicates an immediate hazardous situation which, if not avoided, will result in death or serious injury to the operator or to bystanders.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury to the operator or to bystanders.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor injury to the operator or to bystanders.
NOTICE
Indicates a situation which, if not avoided, may result in damage to product components or other property.

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Customer Support: 1-866-409-4581

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LOCATIONS OF IMPORTANT LABELS
A

Read these important labels before operating.

These labels provide important safety and maintenance information. These labels should be considered as permanent

B

parts of the air compressor. Should any of these labels become

illegible, damaged or removed, please contact California Air

Tools Customer Service department at 1-866-409-4581 for

replacements.

C

D

E

F

G

AIR COMPRESSOR
PRODUCT LABEL
ASME Certification

H

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Customer Support: 1-866-409-4581

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PRE-OPERATION CHECKLIST
Package Contents & Assembly
Model: 60065C
Package contents:
Air Compressor Owner’s Manual 4 Air Filters 4 Intake Tubes

AIR COMPRESSOR

Assembly:
Install the four (4) Air Filters (1/2″ NPT). 1. Attach the air filter to the motor head.
a. Screw the air filter into the ½” threaded motor head port. Repeat for the remaining 3 filters.
b. Attach the 4″ intake tube (8 mm OD) to the 8 mm opening located on the side of each filter.

Close Manual Ball Drain Valve:
1. Ensure the Manual Ball Drain Valve is closed prior to turning the air compressor on.

NOTE: To drain the air tank, turn the ball valve lever to be inline with tubing; water/air will eject from 8mm valve opening.

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Inspect for Damage
Before using the air compressor, make sure the air tank is not damaged, inspect all parts for damage, and check that all pipes are firmly connected.
Do not use the air compressor if any damage is found. If damaged, have an authorized service center inspect and test the air compressor to ensure that is working properly.

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Maintain a Clear Area
It is very important that the air compressor is positioned so that there is adequate airflow around the machine. There must be at least 2 feet of obstacle-free space surrounding and above the air compressor.

Save Packaging
IMPORTANT: Save all outside packaging in case you ever need to return the product for service or repair.

Compressor Location
Use on Flat Surface
For proper operation, the air compressor must be placed on a flat surface with an incline no greater than 15 degrees.

Use in Areas with Clean Air
For proper operation and to maximize the longevity of the air compressor, it is very important that the air drawn into the air compressor is clean. The air compressor should not be used in areas where dust or particulates are in the air. This will damage the motor and impair proper operation.
IMPORTANT: Always use the air filter, properly installed.

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Electrical Power
Electrical Power Requirements
Before using the air compressor, refer to the serial label for voltage and amperage requirements. Make sure you have a sufficient electrical supply for supporting the motor’s requirements.

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Electrical Extension Cords

Inspect all electrical extension cords to ensure that they are free of damage.
OPERATING THE AIR COMPRESSOR

Use a dedicated 20 Amp Circuit: 230 Volts 60 Hertz 3-Phase 20 Amp Outlet (range 215 to 240 volts 60 hz).
Low voltage and/or an overload circuit can cause the motor’s overload protection system circuit breaker to trip.

Save this manual for future reference.
Introduction
This air compressor features a compact structure, stable performance, a high airflow rate, easy operation and maintenance. Because the air compressor produces no oil in the airflow, it can be used as an independent air supply machine for situations in which oil in the airflow is an issue. The motor directly drives the pistons and is able to function without lubrication for a long period of time.
Assembly
1. Connect your air supply hose to the 1/2″ NPT female port. Make sure the drainage valve is off and that the pressure switch is in the OFF position.
2. Ensure that the power supply you are going to use is operating normally. 230 Volts 60 Hertz 3-Phase. 20 Amp Outlet (range 215v to 240v).
3. Insert the power supply cord into the power supply socket.

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Test Run
Before using the air compressor for the first time, complete a test run as follows:
1. Turn the power switch to the OFF position. Plug the power supply cord into a power supply socket. Start the air compressor by turning the power switch to the AUTO position. The pressure gauge reading will slowly rise as pressure increases inside the air tank. When the gauge reading reaches 120 PSI (plus or minus 5 PSI), the pressure switch will automatically turn the power off. This indicates the compressor is working normally.

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2. Turn the power switch to the Off position, unplug the power supply cord and release the air in the air tank by opening the drain valve at the bottom of the tank. At this point proceed to the next step (daily operations). Note: If the Air Compressor is not working properly, the pressure gauge will indicate that there is a decrease in pressure in the air tank. If there is an air leak from the compressor the pressure in the air tank decreases, the pressure switch resets and the motor automatically turns back on.
If you detect an air leakage, turn the power switch to the Off position, release the air from the tank by opening the Manual Ball drain valve at base of unit. Unplug the power supply cord and contact Customer Support for Assistance.
Daily Operation
Starting the compressor:
1. Turn the power switch to the OFF position. 2. Attach the air hose to the 1/2″ female port. 3. Close the drain valve. 4. Ensure all 4 air filters are attached. 5. Plug the power supply cord into a power supply socket. 6. Turn the power switch to the AUTO position. 7. Let the motor run and tank fill until motor turns off. 8. To regulate the air flow: An optional 0-90 PSI regulator will need to be purchased and
installed ­ contact California Air Tools for information.
9. Operate air tool normally.
Shutting down the compressor:
1. Turn the power switch to the OFF position. 2. Unplug the power supply cord. 3. Remove the pressure and water in the air tank through manual drain valve.

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MAINTENANCE
Draining the Air Tank
The frequency at which you should drain the air tank depends on the environmental conditions and the amount of operating time logged. The average draining frequency is every 1 to 2 days.
1. Place the air compressor above a container capable of holding water.
2. With compressed air in the air tank, slowly turn the drain valve knob to the forward (open) or straight position. The water in the air tank will drain out.
3. After all of the accumulated water has drained out, turn the drain valve knob to the closed or left position in order to avoid leakage.
4. Draining the air tank protects parts from rust and corrosion.

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Pressure Switch
The pressure switch is factory pre-set to shut off at 120 PSI (plus or minus 5 PSI) and to re-start at 90 PSI (plus or minus 5 PSI)
Service/Maintenance
It is recommended to replace four (4) piston seals (gaskets) inside the motor- pump after 2000 hours of operation. Visit CaliforniaAirTools.com Maintenance- Troubleshooting page for instructions.

Cleaning or Changing the Air Filter
The air filters are designed to reduce noise and help prevent particulates in the air from entering and damaging the air compressor.
After being used for a period of time, the air filter will become clogged. This will reduce the air intake capabilities of the air compressor, reducing performance. Therefore, the air filter must be cleaned or replaced regularly.
1. Open the lid on the air filter, then remove the air filter element.
2. To clean the element blow off or brush off the dirt and dust.
3. If clogged, replace with a new air filter.
Testing for Leaks
Make sure all connections are tight. Do not overtighten.
A small leak in any hose or pipe connection will reduce the air compressor’s performance.
To test for small leaks, spray a small amount of soapy water on the area suspected of leaking. If the soap bubbles, replace the broken part.

STORAGE
Before storing for a prolonged period of time:
1. Turn off the power supply. 2. Disconnect the power cord from the power supply and
wrap the power cord around the air compressor handle to reduce the risk of damage. 3. Pull the relief valve and release all the pressure from the air tank. 4. Clean the air compressor to remove all dirt and dust. 5. Cover the air compressor with a cover to protect the unit from dust and moisture. 6. Do not stack or store any items on top of or around the air compressor. Damage could occur.

Cleaning
Clean items with a soft brush, or wipe with a moistened cloth using a biodegradable solvent.
Do not use flammable liquids such as gasoline or alcohol. Always keep parts clean from dirt and dust for better performance.

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TROUBLESHOOTING

PROBLEM Pressure drop in the tank.

POSSIBLE CAUSE Air leaks at connections.

The unloader valve leaks when the compressor is idle.

Unloader valve seal is defective.

The compressor stopped and does not start.

The thermal protector turned on because the motor is overheating.

POSSIBLE SOLUTIONS
Let the compressor build pressure in the tank, to the maximum pressure if possible. Brush soapy water on air connections and look carefully for air bubbles. Tighten leaky connections. If the problem persists, contact the seller for further advice.
Let the air in the air tank flow out until all the pressure is released. Then remove the unloader valve plug and clean the valve seal. If necessary, replace the seal and then reinstall all components.
Check that the main voltage corresponds to the air compressor specifications. An extension cord that is too thin or too long can cause a voltage drop and cause the motor to overheat.
Excessive use (over 2 hours continuous use) can cause the motor to overheat
Allow the motor to cool down.

The motor does not start and makes a humming noise.
The motor does not start or starts slowly.
The compressor is noisy with metallic clangs. The compressor does not reach the maximum pressure.

Motor windings are burned out.

Contact Customer Support.

Head Pressure ———————————— Low voltage supply to the motor. (see below)
Low voltage supply to the motor.
Compressor head gasket or reed valve is damaged

Do a Check Valve Adjustment.
Drain air tank.
Remove check valve cap
Take out check valve spring Clean inside the check valve and elongate the spring.
Replace spring and cap Check that the main voltage corresponds to the air compressor specifications.
An extension cord that is too thin or too long can cause a voltage drop.. Use heavy duty extension cords.
Ensure that the air compressor is plugged into a fully functional power outlet
Stop the compressor and contact the dealer.

Compressor head gasket or reed valve is faulty.

Stop the compressor and contact the dealer.

The compressor doesn’t seem to provide as much air as it did when new and/or the compressor cuts off within a much shorter time period.

The pressure switch needs adjusting.
The tank is full of water due to condensation.

The motor pump unit does not stop when the tank pressure reaches its maximum working pressure (120 PSI).(plus or minus 5 PSI)

Pressure switch defective or needs adjusting.

Stop the compressor and contact the dealer.
Open the drain valve and release the water from the tank.
Stop the compressor immediately and contact Customer Support.

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SPECIFICATIONS
Electrical Circuit (generic)

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Air Passage Drawing (generic)

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CALIFORNIA AIR TOOLS INC. LIMITED WARRANTY

This warranty is limited to Air Compressors distributed by:
California Air Tools, Inc. 8560 Siempre Viva Road San Diego, CA 92154

Limited Warranty
California Air Tools Inc. will repair or replace, free of charge, to the original retail customer who purchased a California Air Tools, Inc. Air Compressor from an authorized dealer, distributor or distributor’s dealer in North America.
This warranty does not transfer to subsequent owners.
California Air Tools Inc. will repair or replace, at its option, any parts of the portable air compressor that are proven by an authorized service center to be defective in material or workmanship under normal use during the applicable warranty time period as stated below. This limited warranty covers the cost of the replacement parts and labor for all defects when installed by an authorized service center. Transportation charges are the responsibility of the customer. Any part replaced under warranty becomes the property of California Air Tools Inc.
All parts replaced under warranty will be considered as part of original product, and any warranty on those parts will expire coincident with the original product warranty.

Limited Warranty Periods

Non-commercial / Non-rental (personal use by a retail customer): 1 year parts and labor

Commercial / Rental (usage for income, business use):

1 year parts and labor

The limited warranty period begins on the date of retail purchase by the original purchaser.

Disclaimers, Limitations of Remedies & Exclusions
This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Disclaimer of Other Warranties
To the fullest extent permitted by applicable law, this limited warranty is exclusive and expressly in lieu of any and all other warranties, including, without limitation, any implied warranties of merchantability or fitness for a particular purpose or any other implied warranties that may arise from the course of dealing or usage of the trade. California Air Tools Inc. hereby declaims and excludes all other warranties. To the extent that California Air Tools Inc. products are consumer products under applicable federal and state law with respect to any customer, the duration of any implied warranties (including but not limited to implied warranties of merchantability or fitness for a particular purpose) are limited to the shortest duration permitted by applicable law or the Limited Warranty period provided herein, whichever is longer.

Limitations of Remedies
California Air Tools Inc. shall not be liable to customer, or anyone claiming under customer, for any other obligations or liabilities, including but not limited to, obligations or liabilities airing out of breach of contract or warranty, negligence or other tort or any theory of strict liability, with respect to the air compressor or California Air Tools Inc. acts or omissions or otherwise. To the fullest extent permitted by applicable law, California Air Tools Inc. shall not in any event be liable for incidental, compensatory, punitive, consequential, indirect, special or other damages, including but not limited to loss of use, loss of income, loss of time, loss of sales, injury to personal property, or liability customer incurs with respect to any other person, or any other type or form of consequential damage or economic loss.

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Exclusions
In addition to the foregoing disclaimers, limitations and terms, this limited warranty shall not apply to and does not cover accessories, nor does it cover products that are in any way subject to any of the following: 1. Improper setup, installation or storage. 2. Lack of proper maintenance and service. 3. Accident, damage, abuse or misuse. 4. Abnormal operating conditions or applications. 5. Repair or modification by customer or any third party without written consent of California Air Tools Inc. 6. Use under operating conditions or in applications not recommended by California Air Tools Inc. 7. Normal wear. 8. The use of accessories or attachments not recommended by California Air Tools Inc. 9. Acts of God. The application of these exclusions will be determined at the sole discretion of California Air Tools Inc.
Registration
Warranty registration with California Air Tools Inc. is required on all products. You can mail the enclosed registration form or register on-line.
Maintenance & Troubleshooting Guide
California Air Tools provides Maintenance & Troubleshooting Guide on our website WWW.CALIFORNIAAIRTOOLS.COM. Valuable information regarding set-up, operation and maintenance. Please visit our website and view these videos for beneficial information.
Service or Parts
Warranty is also available by keeping and showing your original receipt from the date of purchase to an Authorized California Air Tools Service Center.
For all customer service inquiries call 1-866-409-4581 or visit
WWW.CALIFORNIAAIRTOOLS.COM
Go to the “Contact Us” Tab
Click on “Service & Parts” Buttons for the Fastest Service.

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References

• California Air Tools
• California Air Tools
• California Air Tools

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