TRANE TEMP-SVX003-EN Rental Services Cooling Towers Instruction Manual
- September 21, 2024
- Trane
Table of Contents
TEMP-SVX003-EN Rental Services Cooling Towers
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Specifications
- Product: Trane Rental Services Cooling Towers
- Model: TEMP-SVX003A-EN
- Usage: Heating, ventilating, and air-conditioning
equipment
Product Information
The Trane Rental Services Cooling Towers are designed for
efficient cooling in various HVAC applications. It is essential to
follow the safety guidelines and warnings provided in the user
manual to ensure safe operation and maintenance of the
equipment.
Installation
Only qualified personnel should install the Trane Rental
Services Cooling Towers. Improper installation can result in
serious injury or death. Follow all installation instructions
carefully to ensure proper setup.
Operation
Prior to operating the cooling towers, read the manual
thoroughly to understand the operational procedures. Ensure that
all safety precautions are adhered to during operation to prevent
accidents.
Maintenance
Regular maintenance is crucial for the optimal performance of
the cooling towers. Follow the maintenance schedule outlined in the
user manual to keep the equipment in good working condition.
Product Usage Instructions
- Step 1: Installation
Install the cooling towers following the guidelines provided in
the manual. Make sure all connections are secure and the unit is
properly mounted.
- Step 2: Operation
Turn on the cooling towers according to the specified
procedures. Monitor the performance indicators to ensure smooth
operation.
- Step 3: Maintenance
Regularly inspect and clean the cooling towers as per the
maintenance schedule. Replace any worn-out parts promptly to
prevent breakdowns.
FAQ
Q: Who should install the Trane Rental Services Cooling
Towers?
A: Only qualified personnel should install and service the
equipment to ensure safety and proper functioning.
Q: What should I do if I encounter a potentially hazardous
situation while using the cooling towers?
A: If you encounter any hazardous situation, stop operation
immediately and refer to the safety guidelines in the manual.
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Installation, Operation, and Maintenance
Trane Rental Services
Cooling Towers
SAFETY WARNING
Only qualified personnel should install and service the equipment. The
installation, starting up, and servicing of heating, ventilating, and air-
conditioning equipment can be hazardous and requires specific knowledge and
training. Improperly installed, adjusted or altered equipment by an
unqualified person could result in death or serious injury. When working on
the equipment, observe all precautions in the literature and on the tags,
stickers, and labels that are attached to the equipment.
June 2024
TEMP-SVX003A-EN
Introduction
Read this manual thoroughly before operating or servicing this unit.
Warnings, Cautions, and Notices
Safety advisories appear throughout this manual as required. Your personal
safety and the proper operation of this machine depend upon the strict
observance of these precautions.
The three types of advisories are defined as follows:
WARNING
Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTIONs
Indicates a potentially hazardous situation which, if not avoided, could
result in minor or moderate injury. It could
also be used to alert against unsafe
practices.
NOTICE
Indicates a situation that could result in equipment or property-damage only accidents.
Important Environmental Concerns
Scientific research has shown that certain man-made chemicals can affect the
earth’s naturally occurring stratospheric ozone layer when released to the
atmosphere. In particular, several of the identified chemicals that may affect
the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon
(CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs).
Not all refrigerants containing these compounds have the same potential impact
to the environment. Trane advocates the responsible handling of all
refrigerants.
Important Responsible Refrigerant Practices
Trane believes that responsible refrigerant practices are important to the
environment, our customers, and the air conditioning industry. All technicians
who handle refrigerants must be certified according to local rules. For the
USA, the Federal Clean Air Act (Section 608) sets forth the requirements for
handling, reclaiming, recovering and recycling of certain refrigerants and the
equipment that is used in these service procedures. In addition, some states
or municipalities may have additional requirements that must also be adhered
to for responsible management of refrigerants. Know the applicable laws and
follow them.
WARNING
Proper Field Wiring and Grounding Required!
Failure to follow code could result in death or serious injury. All field
wiring MUST be performed by qualified personnel. Improperly installed and
grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these
hazards, you MUST follow requirements for field wiring installation and
grounding as described in NEC and your local/state/national electrical codes.
WARNING
Personal Protective Equipment (PPE) Required!
Failure to wear proper PPE for the job being undertaken could result in death
or serious injury. Technicians, in order to protect themselves from potential
electrical, mechanical, and chemical hazards, MUST follow precautions in this
manual and on the tags, stickers, and labels, as well as the instructions
below:
· Before installing/servicing this unit, technicians MUST put on all PPE
required for the work being undertaken (Examples; cut resistant
gloves/sleeves, butyl gloves, safety glasses, hard hat/bump cap, fall
protection, electrical PPE and arc flash clothing). ALWAYS refer to
appropriate Safety Data Sheets (SDS) and OSHA guidelines for proper PPE.
· When working with or around hazardous chemicals, ALWAYS refer to the
appropriate SDS and OSHA/GHS (Global Harmonized System of Classification and
Labeling of Chemicals) guidelines for information on allowable personal
exposure levels, proper respiratory protection and handling instructions.
· If there is a risk of energized electrical contact, arc, or flash,
technicians MUST put on all PPE in accordance with OSHA, NFPA 70E, or other
country-specific requirements for arc flash protection, PRIOR to servicing the
unit. NEVER PERFORM ANY SWITCHING, DISCONNECTING, OR VOLTAGE TESTING WITHOUT
PROPER ELECTRICAL PPE AND ARC FLASH CLOTHING. ENSURE ELECTRICAL METERS AND
EQUIPMENT ARE PROPERLY RATED FOR INTENDED VOLTAGE.
©2024 Trane
TEMP-SVX003A-EN
WARNING Follow EHS Policies!
Failure to follow instructions below could result in death or serious injury.
· All Trane personnel must follow the company’s Environmental, Health and
Safety (EHS) policies when performing work such as hot work, electrical, fall
protection, lockout/tagout, refrigerant handling, etc. Where local regulations
are more stringent than these policies, those regulations supersede these
policies.
· Non-Trane personnel should always follow local regulations.
Copyright
This document and the information in it are the property of Trane, and may not
be used or reproduced in whole or in part without written permission. Trane
reserves the right to revise this publication at any time, and to make changes
to its content without obligation to notify any person of such revision or
change.
Trademarks
All trademarks referenced in this document are the trademarks of their
respective owners.
Revision History
· Document renamed to align with numbering standards.
· Minor updates in General Information and Unit Dimensions and Weights.
Introduction
TEMP-SVX003A-EN
3
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . 5 Cooling
Towers Overview . . . . . . . . . . . . . . . . 5
Unit Dimensions and Weight . . . . . . . . . . . . . . . 7 Lifting, Mounting,
and Transportation . . . . . . . 7
270 Tons . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 500 Tons . .
. . . . . . . . . . . . . . . . . . . . . . . . . 7 1000 Tons . . . . . . . .
. . . . . . . . . . . . . . . . . . 7 Rigging Guidelines . . . . . . . . . . .
. . . . . . . . . 8 270 Tons . . . . . . . . . . . . . . . . . . . . . . . . .
. . 8 500 Tons . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1000
Tons . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Dimensional
Drawings . . . . . . . . . . . . . . . . . . 10 270 Tons . . . . . . . . . . .
. . . . . . . . . . . . . . . 10 500 Tons . . . . . . . . . . . . . . . . . .
. . . . . . . . 11 1000 Tons . . . . . . . . . . . . . . . . . . . . . . . . .
12
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . 13 270
Tons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 500 Tons . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . 14 1000 Tons . . . . . .
. . . . . . . . . . . . . . . . . . . . . . 15
Cooling Tower Piping Kit and Water Connections
16 270 Tons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Style
Towers . . . . . . . . . . . . . . . . . . . . . . . 16 500 Tons . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . 17 Piping Kit Assembly . . . . . .
. . . . . . . . . . . . 17 1000 Tons . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 19 Piping Kit Assembly . . . . . . . . . . . . . . . . . . 19
Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
270 Ton Tower (CSCT0270F0) . . . . . . . . . . 22 500 Ton Tower (CSCT0500F1) .
. . . . . . . . . 23 1000 Ton Tower (RSCT1000F2) . . . . . . . . . 25
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Water
Treatment Recommendations . . . . . . 27 Control of Biological Contamination .
. . . . . . 27 Air Contamination . . . . . . . . . . . . . . . . . . . . . 27
Cooling Tower . . . . . . . . . . . . . . . . . . . . . . . . . . 29 270 Tons
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4
Dimensional Drawings . . . . . . . . . . . . . . . . .30 500 Tons . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .31
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Dimensional
Drawings . . . . . . . . . . . . . . . . .32 1000 Tons . . . . . . . . . . . .
. . . . . . . . . . . . . . . .33 Features . . . . . . . . . . . . . . . . . .
. . . . . . . . . .33 Dimensional Drawings . . . . . . . . . . . . . . . . .34
TEMP-SVX003A-EN
General Information
WARNING
Live Electrical Components!
Failure to follow all electrical safety precautions when exposed to live
electrical components could result in death or serious injury. When it is
necessary to work with live electrical components, have a qualified licensed
electrician or other individual who has been properly trained in handling live
electrical components perform these tasks.
WARNING
Proper Field Wiring and Grounding Required!
Failure to follow code could result in death or serious injury. All field
wiring MUST be performed by qualified personnel. Improperly installed and
grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these
hazards, you MUST follow requirements for field wiring installation and
grounding as described in NEC and your local/state/national electrical codes.
Cooling towers in the rental fleet include as in below Table 1.
Towers are nominally rated for flow and tonnage at the industrial standard
Cooling Technology Institute (CTI) conditions with entering water temperature
(EWT) of 95°F, leaving water temperature (LWT) of 85°F, entering wet bulb
temperature (EWB) of 78°F and three gallons per minute per ton. For other
flows and temperature conditions, contact Trane Rental Services.
The ambient operating temperature for the towers is 35ºF to 140ºF. All are
equipped with basin heaters to provide low temperature protection when
properly installed. For ambient temperatures below 40ºF, the basin heaters
must be used.
Pumps, flexible water hose, transformers, and other accessories are available
upon request.
Cooling Towers Overview
Note: All information contained in this document is for reference only.
CSCT0270F0XX – 270-ton nominal cooling tower (810 GPM) CSCT0500F1XX – 500-ton
nominal cooling tower (1500 GPM) RSCT1000F2XX – 1000-ton nominal cooling tower
(3000 GPM) Note: Where XX represents the unique inventory number.
Table 1. Cooling tower general data
Manufacturer Inlet Water Connection Qty/Size/Type Outlet Water Connection Qty/Size/Type Make-Up Water Connection Qty/Size/Type Overflow Connection Qty/Size/Type Drain Connection Qty/Size/Type Nominal Flow Rate Number of Cells Number of Fans/Cell Drive Type Capacity Control Max Make-Up Water Valve Pressure Make-up Water Control
CSCT0270F0 Baltimore Air Coil® (1) 6 in. Victaulic (1) 6 in. Victaulic
(1) 2 in. MPT (1) 3 in. FPT (1) 2 in. FPT
810 GPM 1 1
Belt Fan Cycling 20-50 PSI Mechanical Float Valve
Nominal Tons CSCT0500F1
Evapco® (2) 6 in. Victaulic (2) 10 in. Victaulic
(2) 2 in. MPT (2) 3 in. FPT (2) 3 in. FPT 1500 GPM
2 1 Belt Fan Cycling 20-50 PSI Mechanical Float Valve
RSCT1000F2 Reymsa®
(2) 8 in. Victaulic (2) 10 in. Victaulic
(2) 1.5 in. FPT (2) 2 in. FPT (2) 2 in. FPT 3000 GPM
2 8 Direct Variable Speed Fans 20-50 PSI Mechanical Float Valve
TEMP-SVX003A-EN
5
General Information
Table 1. Cooling tower general data (continued)
CSCT0270F0
Construction Type
All Metal
Operating Principle
Forced Draft, Counterflow
Fill Material
PVC
Max Fill Operating Temperature(a)
130°F
(a) Higher Operating Temperatures will cause permanent damage to fill.
Nominal Tons CSCT0500F1
All Metal Induced Draft, Counterflow
PVC 130°F
RSCT1000F2 Fiberglass
Induced Draft, Counterflow PVC 130°F
6
TEMP-SVX003A-EN
Unit Dimensions and Weights
Lifting, Mounting, and Transportation
270 Tons
· Modified for easy installation. · Designed to comply with transportation
height requirements for industrial, flatbed trailers. · Equipped with forklift
pocket and crane lifting eyes.
Table 2. Weights and dimensions – CSCT0270
Model Nominal Tons Length Width Height Shipping Weight (lbs) Operational Weight (lbs) Level Requirements (end to end)
CSCT0270F0 270 20 ft. 8 ft.
9 ft. 1 in. 6,500 10,700 1/8 in.
500 Tons
· Modified to meet transportation dimensional requirements. · Drop-deck
trailer configuration required to comply with transportation height
requirements. · Towers are mounted on dedicated 48-ft. dropdeck trailers. ·
The cooling tower can be removed from the trailer. Refer to the rigging
guidelines section of this manual. All 500-ton towers
are equipped with forklift pockets.
Table 3. Weights and dimensions – CSCT0500
Model Nominal Tons Length Width Height Shipping Weight (lbs) Operational
Weight (lbs) Level Requirements (end to end)
(a) Includes weight and dimension of trailer.
CSCT0500F1(a) 500 48 ft.
8 ft. 6 in. 13 ft. 6 in.
24,960 32,580 1/8 in.
1000 Tons
· Modified to meet transportation dimensional requirements. · Drop-deck trailer configuration required to comply with transportation height requirements. · Towers are mounted on dedicated 48-ft. drop-deck trailers. · Towers are permanently mounted to trailer and should not be removed.
Table 4. Weights and dimensions – RSCT1000
Nominal Tons Length Width
Model
RSCT1000F2(a) 1000
48 ft. 4 in. 8 ft. 6 in.
TEMP-SVX003A-EN
7
Unit Dimensions and Weights
Table 4. Weights and dimensions – RSCT1000 (continued)
Model Height Shipping Weight (lbs) Operational Weight (lbs) Level Requirements
(end to end)
(a) Includes weight and dimension of trailer.
RSCT1000F2(a) 13 ft. 6 in. 27,600 52,280 1/8 in.
Rigging Guidelines
WARNING Heavy Objects!
Failure to follow instructions below could result in unit dropping which could
result in death or serious injury, and equipment or property-only damage.
Ensure that all the lifting equipment used is properly rated for the weight of
the unit being lifted. Each of the cables (chains or slings), hooks, and
shackles used to lift the unit must be capable of supporting the entire weight
of the unit. Lifting cables (chains or slings) may not be of the same length.
Adjust as necessary for even unit lift.
· Drain, clean basin, and disconnect any piping and wiring before returning
unit to trailer. · When tower is reloaded in the original position, reconnect
turnbuckles (if equipped) and tighten to secure to trailer.
270 Tons
· If tower is removed from trailer, the foundation on which the tower will be
operating from must support the operating weight of the tower.
· If tower remains on the trailer, operating weight will impact the landing
gear and tires. Cribbing or weight distribution plates may be required.
· When tower is removed from trailer, mark the exact location of tower on
trailer. Tower should be replaced in the same location with outlet water
connections on the same side of the trailer. The trailer must be returned in
the same condition in which it was delivered.
· Lifting eyes are located on each side of the bottom of the towers.
500 Tons
· If tower is removed from trailer, the foundation on which the tower will be
operating from must support the operating weight of the tower.
· If tower remains on the trailer, operating weight will impact the landing
gear and tires. Cribbing or weight distribution plates may be required.
· When tower is removed from trailer, mark the exact location of tower on
trailer. Tower should be replaced in the same location with outlet water
connections on the same side of the trailer. The trailer must be returned in
the same condition in which it was delivered.
· Lifting plates are located on each side of the top of the towers. Fork
pockets are located in the base of the tower. · The dual outlet towers should
be positioned with 10-inch outlet connections on passenger side of trailer.
8
TEMP-SVX003A-EN
Figure 1. Tower rigging connections
Unit Dimensions and Weights
1000 Tons
Important: Cooling tower is permanently trailer mounted.
TEMP-SVX003A-EN
9
TEMP-SVX003A-EN
Note: Drawing does not show exact location of inlet piping.
10
8 ft.-9 1/4 in.
3 ft.-10 5/8 in.
11 ft.-11 5/8 in.
7 ft.-2 5/16 in. 6 in.
6 in. WATER OUTLET 6 1/8 in.
3 ft.-11 1/4 in. 8 ft.-1 in.
6 in. WATER INLET
ACCESS DOOR 2 in. MPT MAKE-UP 3 in. MPT OVERFLOW
8 ft.-6 5/8 in. 9 ft.-8 5/8 in. 10 ft.-4 7/8 in. 20 ft.
2 in. MPT DRAIN
2 5/8 in.
5 ft.-10 5/8 in. 9 ft. 1 in.
FAN MOTOR
Unit Dimensions and Weights
Dimensional Drawings
270 Tons
Figure 2. CSCT0270F0
500 Tons
Figure 3. CSCT0500F1
TEMP-SVX003A-EN
NOTES:
1. (M)- FAN MOTOR LOCATION
2. MPT DENOTES PIPE THREAD
FPT DENOTES PIPE THREAD
BFW DENOTES BEVELED FOR WELDING
3. MAKE-UP WATER PRESSURE-20 psi MIN, 50 psi MAX
7′-10″ M
M
FACE 2
M ACCESS
ACCESS
DOOR
DOOR
53
WIRE RACK
CONTROL PANEL
2 10′-6″
73
94 FACE 2
1 3/8
INLET REINFORCEMENT
19 3/4
24′-2″ FACE 1
PLAN VIEW
HIGH PICK POINT
19 3/4
M
CORNER REINFORCEMENT
80 1/2 (2) 10 BFW/GVD OUTLETS
71 7/8
23 1/8 15 8 3/8
3 1/2
4 3/4
9 52 5/8
(2) 6 BFW/GVD
INLET
M 71 7/8
(2) 2 MPT MAKE-UP
(2) 3 FPT OVERFLOW (2) 3 FPT DRAIN (PLUGGED)
TIE DOWN BRACKET
(2) LIFTING SLOTS FOR FORK LIFT
24′-2″ FACE 1
9 52 5/8
4 3/4
Unit Dimensions and Weights
11
Unit Dimensions and Weights
1000 Tons
Figure 4. RSCT1000F2
12
PIPING SUPPORT
CUT A-A
11921
PIPING SUPPORT VICTAULIC
3241
9921
M1 RIGHT SIDE VIEW
ACCESS DOOR
M1
102
ACCESS DOOR
277
ACCESS DOOR
CUT B-B
CONTROL PANEL
PIPING SUPPORT
CONTROL PANEL SUPPORT
VICTAULIC
CBOANSTIRNOHLEPAATNEERL11921
VICTAULIC
3241
UNICON CONTROL PANEL
2121
9921
VICTAULIC
M2 RIGHT SIDE VIEW
ACCESS DOOR
M2
ACCESS DOOR
BASIN HEATER CONTROL PANE
UNICON CONTR PANEL
ACCESS DOOR
13 576
ACCESS DOOR
PLAN VIEW
CUT A-A
PRESSURE GAGE
277
ACCESS DOOR
CONTROL PANEL
9
PRESSURE GAGE
CUT B-B
CONTROL PANEL
11921
ACCESS DOOR
PIPING SUPPORT
ACCESS DOOR
ACCESS DOOR
PIPING SUPPORT
TRUCK BED (BY OTHERS)
TRUCK BED TIE DOWN
274
CUT A-A
16 576
SIDE VIEW
166
TRUCK BED TIE DOWN
2121
TRUCK BED TIE DOWN
108
CUT B-B
12
TEMP-SVX003A-EN
Electrical Data
270 Tons
Table 5. Electrical data – CSCT0270
Model Disconnect Type Wire Connection Type MCA MOP Fan Motor Qty – Size – Type
Fan Motor Qty – RLA Basin Heater Qty – Size Basin Heater FLA Vibration Switch
SCCR
Note: All towers are 460V, 3-phase, 60 Hz.
Figure 5. CT motor control panel end
CSCT0270F0* Circuit Breaker – 150 Amp Series 16 Cam-Type Only
75.8 A 150 A (1) 40 HP – TEFC (1) 52.0 A (1) 9 kW (1) 10.8 A Yes 5kAIC
TEMP-SVX003A-EN
13
Electrical Data
500 Tons
Table 6. Electrical data – CSCT0500
Model Disconnect Type Wire Connection Type MCA MOP Fan Motor Qty – Size – Type
Fan Motor Qty – RLA Basin Heater Qty – Size Basin Heater FLA Vibration Switch
SCCR
Note: All towers are 460V, 3-phase, 60 Hz.
Figure 6. CT control panel end
CSCT0500F1* Non-Fused Switch – 100 Amp
Series 16 Cam-Type Only 76.5 A 100 A
(2) 25 HP – TEFC (2) 34.0 A (2) 6 kW (2) 7.2 A Yes 5kAIC
14
TEMP-SVX003A-EN
1000 Tons
Table 7. Electrical data – RSCT1000
Model Disconnect Type Wire Connection Type MCA MOP Fan Motor Qty – Size – Type
Fan Motor Qty – RLA Basin Heater Qty – Size Basin Heater FLA Vibration Switch
SCCR
Note: All towers are 460V, 3-phase, 60 Hz.
Figure 7. 1000-ton CT control panel end
RSCT1000F2* Circuit Breaker – 300 Amp Series 16 Cam-Type Only
180.0 A 300 A (16) 5 HP – EC (16) 4.7 A (4) 8 kW (4) 9.63 A
No 65kAIC
Electrical Data
TEMP-SVX003A-EN
15
Cooling Tower Piping Kit and Water Connections
Note: TRS Orange Hose is not suction rated and cannot be used on the suction
side of the cooling tower.
TRS provides piping kits to reduce the number of final connections at the
tower to one inlet and one outlet connection per tower including suction rated
hose on return side of tower. Water connection piping kits including parts,
quantities, and installation order are listed below.
WARNING
Heavy Object!
Failure to follow instructions below could result in unit dropping which could
result in death or serious injury, and equipment or property-only damage.
Ensure that all the lifting equipment used is properly rated for the weight of
the unit being lifted. Each of the cables (chains or slings), hooks, and
shackles used to lift the unit must be capable of supporting the entire weight
of the unit. Lifting cables (chains or slings) may not be of the same length.
Adjust as necessary for even unit lift.
Figure 8. Cooling tower piping kit connection
· Trane supplied suction hose is greater than 150 pounds per section.
· Trane trailer mounted hose trays are greater than 1000 pounds per tray.
· Refer to CHS-SVX01*-EN for additional information on Victaulic Couplings
270 Tons
Table 8. Piping kit contents – CSCT0270F0
Qty
Description
3
DN150-6 – 6 in.107N QuickVic Coupling
2
6 in. x 5 ft. Suction Hose
Style Towers
· One (1) 6-in. inlet · One (1) 6-in. outlet grooved water connections
6 in. x 10 ft. Suction Hose
16
TEMP-SVX003A-EN
Cooling Tower Piping Kit and Water Connections
500 Tons
Table 9. Total piping kit contents – CSCT0500F1
Qty
Description
2
6 in. x 68 3/4 in. Sch. 80 PVC Pipe
2
6 in. x 48 in. Sch. 80 PVC Pipe
1
6 in. x 28 in. Sch. 80 PVC Pipe
1
6 in. x 9 1/4 in. Sch. 80 PVC Pipe
3
8 in. x 10 ft. Suction Hose
3
DN150-6 – 6 in. No 11 90° Elbow
3
DN250-150 – 10 in. x 6 in. No 50. Concentric Reducer
2
DN150-6 6 in. Series 761 Vic 300 MasterSeal Butterfly Valve with Gear Operator
13
DN150-6 – 6 in. 107N QuickVic Coupling
1
DN200-8 8 in. No. 20 Tee
2
DN200-8 – 8 in. No 11 45° Elbow
8
DN200-8 – 8 in. 107N QuickVic Coupling
3
DN250-200 – 10 in. x 8 in. No 50. Concentric Reducer
1
DN250-10 10 in. No. 20 Tee
5
DN250-10 – 10 in. 107N QuickVic Coupling
CSCT0500F1 style towers have inlet/outlet piping kits to tie 6-inch inlet and
10-inch outlet grooved water connections together. See Figure 9, p. 18.
Piping Kit Assembly
Do not tighten couplings until piping is fully assembled. Follow all Victaulic
assembly instructions including, torque specifications for couplings and
lubricant for all gaskets. For more information, refer to CHS-SVX01*-EN.
Tower Supply Side Instructions
Table 10. Supply side piping kit contents – CSCT0500F1
Qty
Description
2
6 in. x 68 3/4 in. Sch. 80 PVC Pipe
2
6 in. x 48 in. Sch. 80 PVC Pipe
1
6 in. x 28 in. Sch. 80 PVC Pipe
1
6 in. x 9 1/4 in. Sch. 80 PVC Pipe
3
DN150-6 – 6 in. No 11 90° Elbow
3
DN250-150 – 10 in. x 6 in. No 50. Concentric Reducer
2
DN150-6 6 in. Series 761 Vic 300 MasterSeal Butterfly Valve with Gear Operator
13
DN150-6 – 6 in. 107N QuickVic Coupling
1
DN250-10 10 in. No. 20 Tee
3
DN250-10 – 10 in. 107N QuickVic Coupling
1. At each tower inlet, attach DN150 6 inch 90° Elbow facing directly down
using DN150 6 inch Victaulic Coupling.
2. Attach 6 inch x 68 ¾ inch Sch. 80 PVC Pipe to each supply elbow using
DN150 6 inch Victaulic Coupling.
3. Attach DN150 6 inch Series 761 Butterfly Valve to each PVC Pipe using
DN150 6 inch Victaulic Coupling.
4. Attach 6 inch x 9 ¼ inch Sch. 80 PVC Pipe to tower rear supply butterfly
valve using DN150 6 inch Victaulic Coupling.
5. Support DN150 6 inch, 90° Elbow and attach to tower rear PVC Pipe facing
the front of the tower, parallel with the trailer using DN150 6 inch
Victaulic Coupling.
6. Attach DN250-150 – 10 inch x 6 inch No 50. Concentric Reducer to tower
front butterfly valve using DN150 6 inch Victaulic Coupling.
7. Support DN250-10 10 inch No. 20 Tee and attach to 10 inch x 6 inch
Concentric Reducer at the front tower supply connection using DN250 10 inch
Victaulic Coupling.
Note: The top of the tee should connect with the tower front supply. See
Figure 9, p. 18.
8. Attach DN250-150 10 inch x 6 inch No 50. Concentric Reducer to both
sides of 10 inch Tee with DN250 10 inch Victaulic Couplings.
9. Support piping and connect both supply connections together using two 6
inch x 48 inch and one 6 inch x 28 inch Sch. 80 PVC Pipe from front to rear
supply tower connections.
10. Tighten couplings.
Tower Return Side Instructions
Table 11. Return side piping kit contents – CSCT0500F1
Qty
Description
3
8 in. x 10 ft. Suction Hose
1
DN200-8 8 in. No. 20 Tee
2
DN200-8 – 8 in. No 11 45° Elbow
8
DN200-8 – 8 in. 107N QuickVic Coupling
3
DN250-200 – 10 in. x 8 in. No 50. Concentric Reducer
2
DN250-10 – 10 in. 107N QuickVic Coupling
1. At each tower outlet, attach DN250-200 10 inch x 8 inch No 50.
Concentric Reducer using DN250 10 inch Victaulic Couplings.
2. At each tower outlet, attach one end of 8 inch x 10 foot Suction Hose
using DN200 8 inch Victaulic Couplings. Hose weight may be greater than 150
pounds.
CAUTION
Heavy Object!
Lifting this object manually may cause minor to moderate injury. Follow local
standards or requirements for lifting heavy objects.
TEMP-SVX003A-EN
17
Cooling Tower Piping Kit and Water Connections
3. Route each hose away from the tower outlets and towards each other in the
middle of the trailer. See Figure 10, p. 18
4. At the opposite end of each 8 inch x 10 foot Suction Hose(s), attach
DN200-8 – 8 inch No 11 45° Elbow using DN200 8 inch Victaulic Couplings.
5. Bring both 8 inch 45° Elbows into DN200-8 8 inch No. 20 Tee and attach
using DN200 8 inch Victaulic Couplings.
Figure 9. Cooling tower piping kit connection(s)
6. For the remaining connection on 8 inch Tee, attach 8 inch x 10 foot
Suction Hose using DN200 8 inch Victaulic Couplings.
7. At the end of the 8 inch x 10 foot Suction Hose, attach DN250-200 – 10
inch x 8 inch No 50. Concentric Reducer using DN200 8 inch Victaulic
Coupling.
8. Tighten couplings.
6 in. x 68 in. PVC
6 in. x 68 in. PVC
10 in. Tee w/10 in. x 6 in. Reducers
Blue Lines Represents (3) 8 in. x 10 ft. Suction Hoses
Figure 10. Cooling tower – assembled piping kit
8 in. Tee w/8 in. 45°s on either side from tower
18
TEMP-SVX003A-EN
Cooling Tower Piping Kit and Water Connections
1000 Tons
Table 12. Total spool kit contents – RSCT1000F2
Qty
Description
30
DN200-8 – 8 in. 107N QuickVic Coupling
2
8 in. Dia x 12 in. Long Sch. 80 PVC Pipe(s)
3
8 in. Dia x ~88.5 in. Long Sch. 80 PVC Pipe(s)
1
8 in. Dia x 21 in. Long Sch. 80 PVC Pipe(s)
1
8 in. Dia x 24 in. Long Sch. 80 PVC Pipe(s)
1
8 in. Dia x ~36.5 in. Long Sch. 80 PVC Pipe(s)
1
8 in. Dia x ~45.5 in. Long Sch. 80 PVC Pipe(s)
10
DN250-10 – 10 in.107N QuickVic Coupling
7
DN200-8 – 8 in. No 10 90° Elbow
2
DN200-8 – 8 in. No 11 45° Elbow
2
DN250-10 10 in. No. 20 Tee
2
DN200-8 – 8 in. No. 60 Cap
2
DN250-10 -10 in. No. 60 Cap
6
DN250-200 – 10 in. x 8 in. No 50. Concentric Reducer
2
DN200-8 – Series 761 Vic 300 MasterSeal Butterfly Valve with Lever Operator
4
8 in. x 8 ft.Suction Hose
1
10 in. x 8 ft. Suction Hose
RSCT1000F2 style towers have inlet/outlet piping kits to tie two 8 inch inlet
and 10 inch outlet grooved water connections together. See Figure 11, p. 21.
Piping Kit Assembly
Do not tighten couplings until piping is fully assembled.
Follow all Victaulic assembly instructions including, torque specifications
for couplings and lubricant for all gaskets. For more information refer to
Trane Rental Services Temporary Cooling – Flexible Water Hose Installation,
Operation, and Maintenance (CHS-SVX01*-EN).
CAUTION Heavy Object!
Lifting this object manually may cause minor to moderate injury. Follow local
standards or requirements for lifting heavy objects.
Trailer mounted hose trays must be removed via mechanical lift due to weight
greater than 1000 pounds.
Tower Supply Side Piping Assembly Instructions:
Table 13. Supply side spool kit contents – RSCT1000F2
Qty
Description
14
DN200-8 – 8 in. 107N QuickVic Coupling
3
8 in. Dia x ~88.5 in. Long Sch. 80 PVC Pipe(s)
1
8 in. Dia x ~36.5 in. Long Sch. 80 PVC Pipe(s)
1
8 in. Dia x ~45.5 in. Long Sch. 80 PVC Pipe(s)
2
DN250-10 – 10 in. 107N QuickVic Coupling
3
DN200-8 – 8 in. No 10 90° Elbow
1
DN250-10 10 in. No. 20 Tee
2
DN200-8 – 8 in. No. 60 Cap
2
DN250-200 – 10 in. x 8 in. No 50. Concentric Reducer
2
DN200-8 – Series 761 Vic 300 MasterSeal Butterfly Valve with Lever Operator
Note: Tower piping kit designed such that only one side (driver or passenger)
of tower will be used.
1. Starting at the tower connection side that won’t be used, attach DN200-8
8 inch No. 60 Caps using DN200 8 inch Victaulic Couplings.
2. At each tower inlet, attach DN200-8 8 inch Series 761 Butterfly Valve
using DN200 8 inch Victaulic Couplings.
Note: If connecting to passenger side of tower, Module 2 (front module)
butterfly valve will need to be rotated 90° clockwise from the upright
position in order to not interfere with electrical connections.
3. Attach DN200-8 8 inch No. 10, 90° Elbow to each butterfly valve using
DN200 8 inch Victaulic Couplings. Elbows should face the ground and be
perpendicular to tower supply piping.
4. Attach approximately 45.5 inch x 8 inch Sch. 80 PVC Pipe to module 2
(front module) elbow and approximately 36.5 inch x 8 inch Sch. 80 PVC Pipe to
Module 1 (rear tower) using DN200 8 inch Victaulic Couplings.
5. Support DN200-8 8 inch No. 10, 90° Elbow and attach to Module 2 (front
module) PVC Pipe facing towards the rear of the trailer, parallel with the
trailer using DN200 8 inch Victaulic Coupling.
6. Attach two DN250-200 10 inch x 8 inch No 50. Concentric Reducer(s) to
DN250-10 10 inch No. 20 Tee with one reducer on the top and one reducer on one
side of the Tee DN250 10 inch Victaulic Coupling(s).
7. Support DN250-10 10 inch No. 20 Tee with reducers attach to Module 1; 8
inch Sch. 80 PVC Supply Piping using DN200 8 inch Victaulic Coupling.
Note: Orient the Tee with the branch line facing up and connecting to Module
1(rear module). See Figure 12, p. 21.
8. While properly supporting piping, connect both supply connections together
using (3) 8 inch x 88.5 inch Sch. 80 PVC Pipe(s) from front to rear supply
tower connections.
TEMP-SVX003A-EN
19
Cooling Tower Piping Kit and Water Connections
9. Final assembly should resemble Figure 12, p. 21. 10. Tighten couplings.
Tower Return Side Piping Assembly Instructions
Table 14. Return side spool kit contents – RSCT1000F2
Qty
Description
16
DN200-8 – 8 in. 107N QuickVic Coupling
2
8 in. Dia x ~88.5 in. Long Sch. 80 PVC Pipe(s)
1
8 in. Dia x ~36.5 in. Long Sch. 80 PVC Pipe(s)
1
8 in. Dia x ~45.5 in. Long Sch. 80 PVC Pipe(s)
8
DN250-10 – 10 in. 107N QuickVic Coupling
4
DN200-8 – 8 in. No 10 90° Elbow
2
DN200-8 – 8 in. No 11 45° Elbow
1
DN250-10 10 in. No. 20 Tee
2
DN250-10 -10 in. No. 60 Cap
4
DN250-200 – 10 in. x 8 in. No 50. Concentric Reducer
4
8 in. x 8 ft. Suction Hose
1
10 in. x 8 ft. Suction Hose
1. At tower connection side that won’t be used, attach DN250-10 10 inch No.
60 Caps using DN250 10 inch Victaulic Couplings.
2. At each tower outlet, attach DN250-200 10 inch x 8 inch No 50.
Concentric Reducer using DN250 10 inch Victaulic Couplings.
3. At each tower outlet, attach 8 inch x 12 inch Sch. 80 PVC Pipe(s) using
DN200 8 inch Victaulic Couplings.
4. To relieve undue stress on cooling tower basin connections, support each 8
inch x 12 inch Sch. 80 PVC Pipes with pipe jack stands underneath the front of
the trailer in the spare tire carrier area.
5. Attach DN200-8 8 inch No. 10, 90° Elbow(s) to each 8 inch Sch. 80 PVC
Pipe using DN200 8 inch Victaulic Couplings. Elbows should face the ground
and be perpendicular to tower return piping.
6. Attach approximately 24 inch x 8 inch Sch. 80 PVC pipe to Module 2 (front
module) elbow and approximately 21 inch x 8 inch Sch. 80 PVC to Module 1 (rear
module) elbow using DN200 8 inch Victaulic Couplings.
7. Support DN200-8 8 inch No. 10, 90° Elbow(s) and attach to each 8 inch
Sch. 80 PVC Pipe installed in previous step using DN200 8 inch Victaulic
Couplings. Orient elbows to face away from trailer and towards each other. See
Figure 13, p. 21.
8. Attach two pieces (8 inch x 8 foot suction hose) to each installed elbow
and bring the opposite end of the hoses together in the middle per Figure 11,
p. 21.
9. Place DN250-10 10 inch No. 20 Tee in between each outlet connection of
tower and close to the hoses routed in previous step.
10. Assemble DN250-200 – 10 inch x 8 inch No 50. Concentric Reducer(s) on
either side of the pass through on the tee.
11. Attach DN200-8 – 8 inch No 11 45° Elbow(s) to each reducer.
12. Fasten with DN200 8 inch Victaulic Couplings.
Note: 45° Elbow orientation should be set pointing towards each hose.
13. Attach each outlet hose to the 45° Elbow/Tee assembly using DN200 8
inch Victaulic Couplings.
14. At top of tee, attach 10 inch x 8 foot suction hose using DN250 10 inch
Victaulic Coupling and route to pump inlet.
15. Tighten couplings.
20
TEMP-SVX003A-EN
Figure 11. Cooling tower piping kit assembly
Cooling Tower Piping Kit and Water Connections
Figure 12. Assembled supply side drop piping
Figure 13. Assembled suction side drop down
TEMP-SVX003A-EN
21
Start-Up
270 Ton Tower (CSCT0270F0)
1. Confirm 460V three phase power is connected via Series 16 Type Cams and
the phase rotation is correct.
2. Confirm tower is level, refer to Table 2, p. 7 for level requirements.
3. Flush the cold water basin (with strainer screens in place) to remove
sediment or dirt that may have settled during transportation.
4. Install water piping, remove basin access, adjust make up water valve to
correct level.
Notes:
· Basin outlet connections must be fully submerged for tower to operate
properly.
· A bleed line and valve should be installed on pump discharge piping. Route
line to appropriate drain.
· Tower drain plug has been removed to avoid water pooling inside the tower
basin. Drain plug is located inside the starter cabinet. Reinstall drain plug
prior to starting tower if port is not to be used.
5. Fill the loop and confirm (while water is flowing through the system), the
water in the basin stays above tower basin connections.
Note: Refer to Table 1, p. 5 for make-up water operating pressures.
If operation ambient temperatures below 45°F while cooling tower is on site,
basin heater switch (located on starter panel) should be in “AUTO” position.
If ambient temperatures above 45°F while cooling tower is on site, basin
heater switch should be placed in the “OFF” position.
Heater must be fully submersed below water to operate properly.
Figure 14. Cooling tower basin heater switch
8. To start the cooling tower, flip disconnect to the “ON” position.
Important: Prior to starting fan(s), water must be flowing through the system.
This tower is equipped with an HOA Switch located on the starter panel. Turn
the switch to “HAND” mode to run the fan 24/7. Turn the switch to “AUTO” mode
to run the fan until the basin water setpoint has been reached. Figure 15.
Cooling tower fan switch
If running the tower in auto, select a supply water setpoint via the
temperature control mounted directly to the tower next to the 6 inch water
connections. The cooling tower fan will cycle on/off as the basin water
temperature exceeds or meets the dial setpoint. Figure 16. Cooling tower
temperature control
6. Confirm 460V three phase power is connected via Series 16 Type Cams and
phase rotation is correct.
7. Confirm all access openings, safety screens and covers are in place and
secure.
22
9. Confirm proper rotation of fan and allow sufficient time for unit to reach
steady state prior to leaving unit to operate autonomously.
TEMP-SVX003A-EN
500 Ton Tower (CSCT0500F1)
1. Confirm tower is level, refer to Table 3, p. 7 for level requirements.
Note: This tower has two cells. Each cell can operate at individual setpoints
if required.
2. If tower cells are to be run in parallel with each other and both cells
are feeding the same process, confirm weir plate between tower basins is
removed. If tower cells are to be run on independent water circuits, confirm
weir plate has been installed between cells.
3. Flush the cold water basin (with strainer screens in place) to remove
sediment or dirt that may have settled during transportation.
4. Install water piping, remove tower louvers, adjust make up water valve(s)
to correct level
Notes: · Basin outlet connections must be fully submerged for
tower to operate properly. · A bleed line and valve should be installed on
pump
discharge piping. Route line to appropriate drain. · Tower drain plug has been
removed to avoid water pooling
inside the tower basin. Drain plugs are located inside the starter cabinet.
Reinstall drain plug prior to starting tower if ports are not to be used. 5.
Fill the loop and confirm (while water is flowing through the system), the
water in the basin stays above tower basin connections. Note: Refer to Table
1, p. 5 for make-up water operating
pressures. If operation ambient temperatures below 45°F while cooling tower is
on site, basin heater switches (located on starter panel) should be in “AUTO”
position. If ambient temperatures above 45°F while cooling tower is on site,
basin heater switch should be placed in the “OFF” position. Heater must be
fully submersed below water to operate properly. Figure 17. Cooling tower
basin heater switches
6. Confirm 460V three phase power is connected via Series 16 Type Cams and
phase rotation is correct.
TEMP-SVX003A-EN
Start-Up
7. Confirm all access openings, safety screens and covers are in place and
secure.
8. To start the cooling tower, turn disconnect to the “ON” position.
Important: Prior to starting fan(s), water must be flowing through the system.
This tower is equipped with individual HOA Switches for each tower module on
the starter panel. Turn the switch to “HAND” mode to run the fan 24/7. Turn
the switch to “AUTO” mode to run the fan until the basin water setpoint has
been reached. Figure 18. Cooling tower fan switch
WARNING Live Electrical Components!
Failure to follow all electrical safety precautions when exposed to live
electrical components could result in death or serious injury. When it is
necessary to work with live electrical components, have a qualified licensed
electrician or other individual who has been properly trained in handling live
electrical components perform these tasks.
If running the tower in auto, use the Honeywell T775 Controller to select a
supply water setpoint via the Honeywell Controller mounted on the inside of
the starter panel. The cooling tower fan(s) will cycle on/off as the basin
water temperature exceeds or meets the T775 Controller setpoint. Please refer
to Figure 20, p. 24 for programming setpoint. To access the cooling setpoint,
press Menu
Program Relay 1 SETPOINT Up or Down Arrows to change SETPOINT Press right
arrow () to
accept the setpoint Temperature.
23
Start-Up
Note: Relay 1 changes setpoint for cell 1 of cooling tower and Relay 2 changes
setpoint for cell 2 of cooling tower.
Figure 19. Cooling tower temperature control
Figure 20. Setpoint navigation
9. Confirm proper rotation of fan and allow sufficient time for unit to reach steady state prior to leaving unit to operate autonomously.
24
TEMP-SVX003A-EN
1000 Ton Tower (RSCT1000F2)
1. Confirm tower is level, refer to Table 4, p. 7 for level requirements.
Note: This tower has 2 cells and the ability to operate each cell at
individual setpoints if required.
2. If tower cells are to be run in parallel with each other and both cells
are feeding the same process, confirm equalization valve between tower basins
is open. If tower cells are to be run on independent water circuits,
equalization valve between tower basins is closed.
3. Flush the cold water basin (with strainer screens in place) to remove
sediment or dirt that may have settled during transportation.
4. Install water piping, remove tower louvers, adjust make up water valve(s)
to correct level.
Notes:
· Basin outlet connections must be fully submerged for tower to operate
properly.
· A bleed line and valve should be installed on pump discharge piping. Route
line to appropriate drain.
· Tower drain plug has been removed to avoid water pooling inside the tower
basin. Drain plugs are located inside the starter control cabinet. Reinstall
drain plugs prior to starting tower if ports are not to be used.
5. Fill the loop and confirm (while water is flowing through the system), the
water in the basin stays above tower basin connections.
Note: Refer to Table 1, p. 5 for make-up water operating pressures.
If operation ambient temperatures below 45°F while cooling tower is on site,
basin heater breakers (located inside of the starter panel) should be in “ON”
position. If ambient temperatures are going to be above 45°F while cooling
tower is on site, basin heater breakers should be placed in the “OFF”
position.
Figure 21. Cooling tower basin heater breakers
Start-Up
6. Confirm 460V three phase power is connected via Series 16 Type Cams and
phase rotation is correct.
7. Confirm all access openings, safety screens and covers are in place and
secure.
8. To start the cooling tower, turn disconnect (Represented as letter I in
Figure 22, p. 25) to the “ON” position.
Important: Prior to starting fan(s), water must be flowing through the system.
This tower is equipped with individual Start and Stop Buttons for each tower
module on the starter panel. Selection of M1(J1) and M2(J2) “Start” button(s)
will enable the temperature controller assigned to the respective module to
control the fans. Figure 22. Cooling tower starter panel door layout
The control module(s) are in a separate cabinet that is mounted on the end of
the cooling tower, next to the starter cabinet at eye level. Figure 23.
Cooling tower control module
TEMP-SVX003A-EN
9. Once the control module(s) are powered up, see one of the two screens in
Figure 24, p. 26. To toggle between the
“Info” screen and the “Main Menu” screen, press +
simultaneously on the control module.
25
Start-Up
Figure 24. Cooling tower control module startup screens
10. The tower control module(s) control each tower individually, so the
setpoint will need to be changed on both control module(s) in order to
maintain setpoint.
11. To change the setpoint, navigate to the “Main Menu” Setting SETPOINT 1
from this menu, press the “P” Key and the “SETPOINT 1” value is begin to
flash. Using the + keys, adjust the setpoint to the desired value and press
the “P” key to save. Note: If prompted for a passcode use 0010 to enter the
setting screen.
12. To exit to main menu, press + keys. The tower fans will modulate
accordingly to reject the heat load and maintain cold water temperature.
13. Confirm proper rotation of fan(s) and allow sufficient time for unit to
reach steady state prior to leaving unit to operate autonomously. For
additional information, refer Reymsa Cooling Tower IOM that ships with machine
or contact Trane Rental services for copy.
26
TEMP-SVX003A-EN
Maintenance
· Confirm proper chemical water treatment and bleed all of the air out of the
system. See the water treatment recommendations below.
· Before beginning any maintenance, be certain that the power is turned off
and the tower is properly locked and tagged out.
· Inspect the basin strainer and clean weekly or as often as necessary to keep
it clean.
· Check the float and float valve periodically to make sure the water level is
correct in the basin. The water level can be checked during operation by
opening the removable louver section at the valve while the pump is running
and the fans are off.
· Inspect the air louvers periodically to remove any paper, leaves, or other
debris that may be blocking airflow into the unit.
Water Treatment Recommendations
To avoid build-up of residuals in the water distribution system, water must be
bled off from the system in an amount equal to the rate of evaporation. In
addition, water quality should be checked to confirm that the chemistry is
balanced and that the water system is free from biological contamination. It
is recommended the system has a bleed line installed on the discharge side of
the system pump and should include a metering connection and valve. The
metering connection should be used to determine the bleed water volume. The
valve is used to regulate the flow. As a guideline, the bleed line and valve
should be large enough to allow bleed off of an amount of water equal to 3 US
gpm for each 100 tons cooling or use the formula Bleed (gpm) = Flow (gpm) x
Range (F) / 1,000. Confirm with the water treatment specialist the required
bleed off for the system. In some cases, the make-up water will be so high in
mineral content that a normal bleed-off will not prevent scaling. Water
treatment will be required and qualified water treatment company familiar with
the local water conditions should be consulted. Any water treatment system
used in the unit must be compatible with the unit’s materials of construction.
If a chemical water treatment system is used, the chemicals selected must be
accurately metered and concentrations properly controlled. See Table 15 for
recommended levels.
TEMP-SVX003A-EN
Table 15. Water chemistry guidelines
Parameter pH Hardness as CaCO3 Alkalinity as CaCO3 Chlorides as Cl TDS (Total Dissolved Solids) Silica – SiO4 Sulfates – SO4 Phosphates – PO2
Range 6.5 to 8.0 50 to 300 ppm 50 to 300 ppm 125 ppm max 1500 ppm max 180 ppm max 250 ppm max 15 ppm max
· Soft water systems should be avoided. · The use of acid should be avoided. · CAUTION – Never batch load chemicals into unit. · Always regulate chemical feed.
Control of Biological Contamination
Water quality should be checked regularly for biological contamination. If
biological contamination is detected, a more aggressive water treatment and
mechanical cleaning program is required. The water treatment program should be
performed in conjunction with a qualified water treatment company. It is
important that all internal surfaces be clean of accumulated dirt and sludge.
To minimize the risk of biological contamination prior to startup or after an
extended shut down, it is recommended that the entire system (cooling tower,
system piping, heat exchanger, etc.) be properly cleaned. Clean all debris
such as leaves and dirt from the basin. Completely fill the basin to the
overflow level with water. Initiate a biocide water treatment or shock
treatment program prior to operating the unit. It is preferable that all such
procedures be conducted and supervised by the water treatment specialist.
CAUTION
Personal Protective Equipment (PPE) Required!
Failure to follow all safety instructions below could result in minor to
moderate injury. ALWAYS wear Personal Protective Equipment (PPE) including
goggles or face shield, chemical resistant gloves, boots, apron or suit as
required. If it becomes necessary to use cleaning agent, refer to the
manufacturer’s Materials Safety Data Sheet and follow all recommended safe
handling practices.
Air Contamination
If the unit is located in an industrial area where there are chemical fumes or
particulate matter in the air the impurities
27
Maintenance
will be washed out in the recirculated water and may cause scaling or
corrosion. It is important not to locate the unit next to a smokestack because
the unit will draw in these fumes and severely corrosive conditions may
result. Bleed-off will help the situation, but if there is any sign of
corrosion or scaling, a qualified water treatment company should be contacted.
28
TEMP-SVX003A-EN
Cooling Tower
270 Tons
Table 16. General – CSCT0270F0
Labels Nominal Cooling Tons
Value 270(a)
Number of Electrical Circuits
1
Number of Cells
1
Number of Fans/Cell
1
(a) Nominal cooling tower tons are determined at 3 GPM/ton, 85/95 across tower at 78°F wet bulb temperature.
Table 17. Electrical data non-fused disconnect
Labels Voltage Frequency Wire Connection Type SCCR Minimum Circuit Ampacity (MCA) Maximum Overcurrent Protection (MOP) Basin Heater Qty/FLA Fan Motor Qty/FLA
Value 460V 3-phase 60 Hz Series 16 Cam-Type Connection Only 5000 A 75.8 A
150 A
(1) 10.8 A (1) 52.0 A
Table 18. Mechanical data
Labels
Value
Inlet Connection Qty/Size/Type
(1) 6 in. Victaulic
Outlet Connection Qty/Size/Type (1) 6 in. Victaulic
Make-up Connection Qty/Size/Type (1) 2 in. MPT
Drain Connection Qty/Size/Type
(1) 2 in. FPT
Overflow Connection Qty/Size/Type (1) 3 in. FPT
Drive Type
Belt Drive
Maximum Inlet Water Temp
130°F
Installed Clearances
4 ft. (sides), 6 ft. (ends)
Features
· Minimal setup required for quick installation/start-up · Forced draft
counterflow · Complete controls package included · Galvanized steel
construction · Capable of being lifted and transported by forklift · One (1)
9kW basin heaters
Table 19. Dimensions and weights
Labels
Value
Length
20 ft.
Width
8 ft.
Height
9 ft. 1 in.
Shipping Weight
6,500 lbs
Operating Weight
10,700 lbs
Fork Pocket Center to Center Distance 3.75 in. x 9.75 in.
Fork Pocket Dimensions
63 in.
Note: Lifting device: Forklift or crane
Note: Sound Data Available Upon Request
TEMP-SVX003A-EN
29
Cooling Tower
Table 20. Cooling tower capacity (GPM)
Water Temperature
Wet Bulb Temperature (°F)
In (°F)
Out (°F)
66
68
70
72
75
78
80
95
85
1348
1274
1196
1113
975
816
694
103
85
1017
968
915
858
763
653
567
105
85
973
927
877
824
735
631
549
120
90
1007
972
936
897
832
760
706
130
90
910
880
848
813
756
692
644
Dimensional Drawings
Figure 25. Unit drawing
5 ft.-10 5/8 in. 9 ft. 1 in.
FAN MOTOR
8 ft.-1 in.
6 in. WATER INLET 6 in. WATER OUTLET
ACCESS DOOR 2 in. MPT MAKE-UP 3 in. MPT OVERFLOW
20 ft.
2 in. MPT DRAIN
30
TEMP-SVX003A-EN
500 Tons
Cooling Tower
Table 21. General – CSCT0500F1
Labels
Value
Nominal Cooling Tons
500(a)
Number of Electrical Circuits
1
Number of Cells
2
Number of Fans/Cell
2
(a) Nominal cooling tower tons are determined at 3 GPM/Ton, 85/95 across tower at 78°F wet bulb temperature.
Table 22. Electrical data non-fused disconnect
Labels Voltage Frequency Wire Connection Type SCCR Minimum Circuit Ampacity (MCA) Maximum Overcurrent Protection (MOP) Basin Heater Qty/FLA Fan Motor Qty/FLA
Value 460V 3-phase 60 Hz Series 16 Cam-Type Connection Only 5kAIC 76.5 A
100 A
(2) 7.2 A (2) 34.0 A
Note: This drawing is a representation only and actual delivered product may vary.
Table 24. Dimensions and weights
Labels Length Width Height Shipping Weight w/ Trailer Operating Weight w/
Trailer Trailer Weight
Note: Lifting device: Forklift or crane
Value 48 ft. 8 ft. 6 in. 13 ft. 6 in. 24,960 lbs 32,580 lbs ~15,000 lbs
Note: Sound data Available upon request.
Table 23. Mechanical data
Labels Inlet Connection Qty/Size/Type Outlet Connection Qty/Size/Type Make-up Connection Qty/Size/Type Drain Connection Qty/Size/Type Overflow Connection Qty/Size/Type Drive Type Maximum Inlet Water Temp Installed Clearances
Value (2) 6 in. Victaulic (2) 10 in. Victaulic (2) 2 in. MPT (2) 3 in. FPT (2) 3 in. FPT Belt Drive 130°F 12 ft. (sides), 4 ft. (ends)
Features
· Minimal setup required for quick installation/start-up · Series 16 cam-type
connections · Complete controls package included · Galvanized steel
construction · Two (2) 6kW basin heaters · Thermostatic staging of fans with
manual bypass · Weir gate for independent cell operation
TEMP-SVX003A-EN
31
Cooling Tower
Table 25. Cooling tower capacity (GPM)
Water Temperature
In (°F)
Out (°F)
95
85
103
85
105
85
120
90
130
90
66 2605 1862 1756 1747 1575
68 2453 1772 1667 1705 1535
Dimensional Drawings
Figure 26. Unit drawing
Wet Bulb Temperature (°F)
70
72
75
2320
2154
1848
1675
1537
1326
1571
1458
1246
1653
1592
1471
1475
1407
1292
78 1500 1086 1027 1305 1134
80 1212 895 840 1192 1028
7 ft.-10 in. M
M
24 ft.-2 in.
ACCESS DOOR
M
ACCESS DOOR
CONTROL PANEL
19 3/4 M
10 ft.-6 in.
80 1/2 (2)10 BFW/GVD OUTLETS
71 7/8
(2) BFW/GVD
INLET
HIGH PICK POINT
19 3/4
M 71 7/8
(2) 2 MPT MAKE-UP
(2) 3 FPT OVERFLOW
(3) 3 FPT DRAIN (PLUGGED)
94
1 3/8
23 1/8 15 8 3/8 3 1/2
4 3/4
9 52 5/8
(2) LIFTING FOR FORK LIFT
24 ft.-2 in.
9 52 5/8
32
TEMP-SVX003A-EN
1000 Tons
Cooling Tower
Table 26. General – RSCT1000F2
Labels Nominal Cooling Tons
Value 1000(a)
Number of Electrical Circuits
1
Number of Cells
2
Number of Fans/Cell
8
(a) Nominal cooling tower tons are determined at 3 GPM/ton, 85/95 across tower at 78°F wet bulb temperature.
Table 27. Electrical data circuit breaker style disconnect (300 Amp)
Labels Voltage Frequency Wire Connection Type SCCR Minimum Circuit Ampacity (MCA) Maximum Overcurrent Protection (MOP) Basin Heater Qty/FLA Fan Motor Qty/FLA
Value 460V 3-phase 60 Hz Series 16 Cam-Type Connection Only 65,000 A 180 A
300 A
(4) 9.63 A Each (16) 4.7 A Each
Table 28. Mechanical data
Labels Inlet Connection Qty/Size/Type Outlet Connection Qty/Size/Type Make-up Connection Qty/Size/Type Drain Connection Qty/Size/Type Overflow Connection Qty/Size/Type Drive Type Maximum Inlet Water Temp
Value (2) 8 in. Victaulic (2) 10 in. Victaulic (2) 1½ in. FPT (2) 2 in. FPT (2) 2 in. FPT Direct Drive EC Fan 130°F
Features
· Minimal setup required for quick installation/start-up · Induced draft
counterflow · Complete controls package included · EC fan motors for capacity
modulation · Reinforced fiberglass construction with permanently
bonded UV protection · Seamless cold water basin · Water connections on both
sides of tower · Two (2) 8 kW basin heaters · Cells can run independently of
each other or together · Mechanical float make up water valve
Table 29. Dimensions and weights
Labels
Value
Length
48 ft. 4 in.
Width
8 ft. 6 in.
Height
13 ft. 6 in.
Shipping Weight w/ Trailer
30,000 lbs
Operating Weight w/ Trailer
54,600 lbs
Trailer Weight
10,100 lbs
Note: Lifting device: None not removable from trailer
Table 30. Installed clearances(a)
Labels
Value
Front/Back
6 ft.
Sides
5 ft.
(a) Clearances assume three walls surround tower with one open end. See IOM for additional clearances while operating multiple towers in close proximity of each other.
Table 31. Sound data
Labels Free-Field S.P.L at 5 ft. Free-Field S.P.L at 30 ft. Free-Field S.P.L
at 50 ft.
Value 75.9 dBA 60.3 dBA 55.9 dBA
TEMP-SVX003A-EN
33
Cooling Tower
Table 32. Cooling tower capacity (GPM)
Water Temperature
In (°F)
Out (°F)
95
85
103
85
105
85
120
90
130
90
66 3679 3735 3884 3341
68 3483 348. 3699 3229
Dimensional Drawings
Figure 27. Unit drawing
Wet Bulb Temperature (°F)
70
72
75
4599
4237
3650
3274
3052
2687
3302
3110
2904
3566
3426
3276
3110
2982
2771
78 3000 2273 2566 3031 2553
80 2481 1955 2180 2756 2354
34
TEMP-SVX003A-EN
Notes
TEMP-SVX003A-EN
35
Trane – by Trane Technologies (NYSE: TT), a global climate innovator – creates
comfortable, energy efficient indoor environments for commercial and
residential applications. For more information, please visit trane.com or
tranetechnologies.com.
Trane has a policy of continuous product and product data improvement and
reserves the right to change design and specifications without notice. We are
committed to using environmentally conscious print practices.
TEMP-SVX003A-EN 16 Jun 2024
Supersedes CHS-SVN08G-EN (Sep 2023)
©2024 Trane
References
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