BRASCH GEN2 Gas Detector Control Panel and Remote Transmitters Owner’s Manual

BRASCH GEN2 Gas Detector Control Panel and Remote Transmitters

Specifications

• *  **GDCP-Touch:**

  • Input Power: 24 VAC, 50/60 Hz, 0.75 A
  • Installation Category: II (local level, over-voltage transients less than 500V)
  • Storage Temperature: Humidity 10% to 90% (non-condensing)
  • Ventilation Control Relays: 125 VAC, 50/60 Hz, 5 A resistive, 250 VA inductive
  • Internal Alarm: 70 dB @ 10 cm, 2.9 kHz piezoelectric element
  • Display: 7.0 LCD, 1024 x 600, 5-point capacitive touch
  • Sensor Capacity: Up to 60 remote sensors Optional: Up to 128 sensors via GDCP-ExpansionPacks
  • Relay Capacity: 4 internal relays Optional: Up to 32 relays via GDCP-ExpansionPacks
  • Zone Capacity: 4 internal zones Optional: Up to 32 zones via GDCP-ExpansionPacks
  • Outputs: User-selectable 4-20 mA, 0.2-1 VDC, 1-5 VDC, 2-10 VDC, Modbus RTU, BACnet IP
  • Dimensions: 8.72 W x 10.50 H x 2.90 D (22 cm W x 27 cm H x 7 cm D)
  • Weight: 5.0 lbs (2.27 kg)
  • Housing Compliance: Gray, NEMA 4X, polycarbonate plastic
  • GEN2-XX-Remote:
  • Input Power: 24 VAC, 50/60 Hz, 0.2 to 0.35 A
  • Installation Category: II (local level, over-voltage transients less than 500V)
  • Storage Temperature: Humidity 15% to 90% (non-condensing)

Product Usage

Installation

1. Ensure the power input matches the specified requirements for the GDCP-Touch and Remote Transmitters.
2. Install the device in a suitable location following the installation category guidelines.

Connecting Sensors and Relays

1. Connect the remote sensors to the GDCP-Touch panel using the provided connectors.
2. Configure the relays based on your requirements and connect them accordingly.

Setting Up Zones and Outputs

• Configure the internal zones on the GDCP-Touch panel to segment your monitoring areas.
• Select the desired output type based on your system requirements.

Maintenance and Troubleshooting

• Regularly check sensor connections and replace sensors if necessary.
• If alarms are triggered, refer to the user manual for troubleshooting steps.

Gas Detector Control Panel and Remote Transmitters

• Limitless Possibilities
  • Fully Configurable Zones, Relays, Setpoints, Delays, and Outputs
  • Scalable System Size via Relay Expansion Packs
• Increased Control
  • On-Demand Ventilation Control by Gas Concentration, Timer Schedule, or User Input
  • 7” Full-Color LCD Touch Screen
• Maximum Detection
  • Monitors up to 128 CO, NO2, CH4, C3H8, H2, and/or O2 Sensors
• Enhanced Durability
  • NEMA 4X Water and Dust Resistance
• Intelligent Connectivity
  • BACnet IP and Modbus RTU Communication for BMS Interfacing
• Simplified Installation
  • Customized Factory Programming and Configuration for Every Job

Technical Specifications

GDCP-Touch

500V)
Storage Temperature| -50°C to 120°C (-58°F to 248°F)
Operating Temperature| -20°C to 50°C (-4°F to 122°F)
Humidity| 10% to 90% (non-condensing)
Ventilation Control Relays| 125 VAC, 50/60 Hz, 5 A resistive, 250 VA inductive
Internal Alarm| 70 dB @ 10 cm, 2.9 kHz piezoelectric element
Display| 7.0” LCD, 1024 x 600, 5-point capacitive touch
Sensor Capacity| Up to 60 remote sensors

Optional: Up to 128 sensors via GDCP-ExpansionPacks

Relay Capacity| 4 internal relays

Optional: Up to 32 relays via GDCP-ExpansionPacks

Zone Capacity| 4 internal zones

Optional: Up to 32 zones via GDCP-ExpansionPacks

Outputs| User-selectable 4-20 mA, 0.2-1 VDC, 1-5 VDC, 2-10 VDC, Modbus RTU, BACnet IP
Dimensions| 8.72” W x 10.50” H x 2.90” D (22 cm W x 27 cm H x 7 cm D)
Weight| 5.0 lbs (2.27 kg)
Housing| Gray, NEMA 4X, polycarbonate plastic

Compliance

| ANSI/ISA 92.00.01-2010 (R2015) [CO/NO2 Only] EN 50270

FCC Part 15 Subpart B RoHS

GEN2-XX-Remote

500V)
Storage Temperature| -50°C to 120°C (-58°F to 248°F)
Operating Temperature| -20°C to 50°C (-4°F to 122°F)
Humidity| 15% to 90% (non-condensing)
Ventilation Control Relays| None
Internal Alarm| None
Analog Outputs| 4-20 mA, 0.2-1 VDC, 1-5 VDC, or 2-10 VDC with zero offset enable/disable
Digital Output| Modbus RTU
Front Panel Indicators| Power (green LED) Fault (yellow LED)
Dimensions| 4.98” W x 4.98” H x 2.18” D (12.6 cm W x 12.6 cm H x 5.5 cm D)
Weight| 1 lbs (0.5 kg)
Housing| Gray, NEMA 3R, polycarbonate plastic

Compliance

| ANSI/ISA 92.00.01-2010 (R2015) [CO/NO2 Only] EN 50270

FCC Part 15 Subpart B RoHS

Model Designation

GDCP-ExpansionPack

500V)
Storage Temperature| -50°C to 120°C (-58°F to 248°F)
Operating Temperature| -20°C to 50°C (-4°F to 122°F)
Humidity| 10% to 90% (non-condensing)
Analog Outputs| 4-20 mA, 0.2-1 VDC, 1-5 VDC, 2-10 VDC
Digital Outputs| Modbus RTU, BACnet IP
Sensor Capacity| Up to 60 sensors
Relay Capacity| 4 Relays
Zone Capacity| Up to 4 Zones
Dimensions| 4.98” W x 4.98” H x 2.18” D (12.6 cm W x 12.6 cm H x 5.5 cm D)
Weight| 1.0 lbs (0.5 kg)
Housing| Gray, NEMA 4X, polycarbonate plastic

Compliance

| ANSI/ISA 92.00.01-2010 (R2015) [CO/NO2 Only] EN 50270

FCC Part 15 Subpart B RoHS

Target Gas Specifications

Performance| CO| NO 2| CH 4| C 3 H 8| H 2| O 2
---|---|---|---|---|---|---
Range| 0-200 PPM| 0-10.0 PPM| 0-100% LEL| 0-100% LEL| 0-100% LEL| 0-25% V/V
Resolution| 1 PPM| 0.1 PPM| 1% LEL| 1% LEL| 1% LEL| 0.1% V/V
Calibration Point| 100 PPM| 5.0 PPM| 50% LEL| 50% LEL| 50% LEL| 20.9% V/V
Max Overload| 2,000 PPM| 200 PPM| N/A| N/A| N/A| 30% V/V
T90 Response Time| < 30 seconds| < 50 seconds| < 20 seconds| < 20 seconds| < 20 seconds| < 10 seconds
Coverage Radius| 50 ft.| 50 ft.| 40 ft.| 40 ft.| 40 ft.| 30 ft.
Coverage Area| 7,500 sq. ft.| 7,500 sq. ft.| 5,000 sq. ft.| 5,000 sq. ft.| 5,000 sq. ft.| 3,000 sq. ft.
Technology| Electrochemical| Electrochemical| Catalytic Bead| Catalytic Bead| Catalytic Bead| Electrochemical
Lifespan|  |  |  |  |  |
Long Term Output Drift| < 5% per year| < 2% per month| < 5% per month| < 5% per month| < 5% per month| < 1% per year
Expected Sensor Life| > 7 Years| > 5 Years| 2 Years| 2 Years| 2 Years| > 5 Years
Average Calibration Duration| 2 Years| 1 Year| N/A| N/A| N/A| 2 Years
Factory Default Setpoints|  |  |  |  |  |
Relay 1| 35 PPM| 1.0 PPM| 10% LEL| 10% LEL| 10% LEL| 18.5% V/V
Relay 2| 75 PPM| 3.0 PPM| 25% LEL| 25% LEL| 25% LEL| 17% V/V
Relay 3| 100 PPM| 5.0 PPM| 50% LEL| 50% LEL| 50% LEL| 16% V/V
Relay 4| 100 PPM| 5.0 PPM| 75% LEL| 75% LEL| 75% LEL| 16% V/V

Mounting Location

The ability of the transmitters to sense the target gas and efficiently control the ventilation system depends greatly upon the proper selection of the mounting locations. The transmitters monitor the area around them by sampling the air that passes by the sensors. Since the sensors are mounted inside a housing, air must diffuse through the intake vents and pass by the sensors en route to the exhaust vents. Therefore, the transmitters should be positioned where they can sample air that contains a target gas concentration representative of the average value in that area.

When determining the mounting location, give special consideration to the following guidelines.

• Use one sensor per target gas for each area to be covered.
• Always prioritize locations with the highest occupation density.
• Do not locate any remote transmitters farther than 4000 feet from the nearest repeater.
• The types of gases each unit is designed to monitor have varying densities. For CO, NO2, and O2, mount the unit at the average breathing height – approximately 5 to 7 feet from the floor. For CH4 and H2, mount the unit at or near the ceiling. For C3H8, mount the unit 12 to 18 inches above the floor.
• Avoid mounting locations that would not be representative of the average gas value in that area. These include but are not limited to locations near doorways, fans, ventilation inlets and outlets, and areas with air velocities in excess of 3.3 ft/s (1 m/s).
• Avoid locations that would allow direct contact with water. Mounting the unit near outside garage doors may allow rain to hit the unit when the door is open.
• Avoid locations that are directly in the outlet air vents of heaters or air conditioners.
• Avoid mounting locations with normal ambient temperatures below -4°F (-20°C) or above 122°F (50°C).
• Do not allow exhaust from engines to flow directly on the unit. Each unit is designed to sense gas concentrations that are 300 to 1000 times less concentrated than the gas levels found in engine exhaust. Also, engine exhaust contains high levels of other components. These components can shorten the useful life of the sensor if they contact the sensor before being diluted by the room air volume.
• Avoid mounting locations where the unit may be hit by passing vehicles. If the unit must be mounted in these locations, provide a shielding cage around the unit for protection.
• Do not restrict the airflow to the unit housing.
• Do not mount the unit in a corner.
• Do not mount the unit near containers of chemicals such as gasoline, kerosene, alcohol, or other cleaning fluids. High-level concentrations of these chemicals may be mistaken as the target gas by the sensor and cause false readings. Also, some welding gases may cause false readings.

Typical Wiring Diagrams

Full-resolution diagrams are available at https://www.arcat.com/arcatcos/cos52/arc52580.html.

Figure 1: Wiring – Two-Fan Ventilation System with Common Alarm

Figure 2: Wiring – Two-Speed Fan Ventilation System

Figure 3: Wiring – Transmitter Connection – Daisy Chain

Figure 4: Wiring – Transmitter Connection – Single View

Figure 5: Wiring – Analog Output

RELAY CONNECTIONS

LEVEL 1 : (Default)

• NC = Closes when gas exceeds setpoint (or fail-safe condition)
• NO = Opens when gas exceeds setpoint (or fail-safe condition)
• LEVEL 2- 4:
• NC = Opens when gas exceeds setpoint
• NO = Closes when gas exceeds setpoint

Free Installation and Startup Training

Brasch offers a complimentary online installation and startup training session for your new GDCP-Touch control panel system. It is free and covers everything you need to know to get the system running.
Sessions are every Tuesday at 10 AM CT and Thursday at 2 PM CT. Scan the QR code or visit the link to book your training.
SF11 Rev 2.0 – July 30, 2024

SCANNER

Warranty Statement

Brasch Environmental Technologies, LLC warrants gas transmitters, gas detectors, control panels, and accessories for two years from the date of shipment against defects in material or workmanship. Should any evidence of defects in material or workmanship occur during the warranty period, Brasch Environmental Technologies will repair or replace the affected product, at its discretion, without charge. The company shall not be held responsible for any charges incurred with the removal or replacement of allegedly defective equipment, nor for incidental or consequential damages. If any equipment has not been installed per Brasch instructions, this warranty is void. The cost to repair, replace, or service any component is not the responsibility of Brasch. Any replacement parts or service necessary must be paid in full before shipment or performance.

MORE INFORMATION

ADDRESS: 140 Long Road, Suite 101 Chesterfield, Missouri 63005

General Contact Information

• Phone: 314-291-0440
• Fax: 314-291-0646
• Email: customerservice@braschenvtech.com
• Website: www.braschenvtech.com
• Technical Support Contact Information
• Phone: 314-291-0440 Option 2
• Fax: 314-291-0646
• Email: support@braschenvtech.com
• Website: www.braschenvtech.com/support-for-existing-systems
• Revision: 2.0
• Issue Date: July 30, 2024
• Document Number: SF11

© Brasch Environmental Technologies, LLC
All Rights Reserved SF11
Rev 2.0 – July 30, 2024

FAQ

• Q: What is the maximum sensor capacity for the GDCP-Touch panel?
  • A: The GDCP-Touch panel supports up to 60 remote sensors, with an option to expand up to 128 sensors using GDCP-ExpansionPacks.
• Q: Can the GDCP-Touch panel be used in outdoor environments?
  • A: The GDCP-Touch panel is designed for indoor use; for outdoor applications, proper protection from environmental elements isrecommended.

References

• Home - Brasch Environmental Technologies
• Support for Existing Systems - Brasch Environmental Technologies
• Brasch Environmental Technologies | Gas Detection Systems | ARCAT

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