CHARNWOOD C300R Cyclone Dust Extractor Owner’s Manual

CHARNWOOD C300R Cyclone Dust Extractor Owner’s Manual

GENERAL SAFETY RULES

WARNING: Do not attempt to operate the machine until you have read thoroughly and understood completely all instructions, rules, etc. contained in this manual. Failure to comply may result in accidents involving fire, electric shock, or serious personal injury. Keep this owner’s manual and review frequently for continuous safe operation.

1. Know your machine. For your own safety, read the owner’s manual carefully. Learn its application and imitations, as well as specific potential hazards pertinent to this machine.
2. Make sure all tools are properly earthed.
3. Keep guards in place and in working order. If a guard must be removed for maintenance or cleaning, make sure it is properly replaced before using the machine again.
4. Remove adjusting keys and spanners. Form a habit of checking to see that the keys and adjusting spanners are removed from the machine before switched it on.
5. Keep your work area clean. Cluttered areas and workbenches increase the chance of an accident.
6. Do not use in dangerous environments. Do not use power tools in damp or wet locations, or expose them to rain. Keep work areas well illuminated.
7. Keep children away. All visitors should be kept a safe distance
8. from the work area.
9. Make workshop childproof. Use padlocks, master switches and remove starter keys.
10. Do not force the machine. It will do the job better and be safer at the rate for which it is designed.
11. Use the right tools. Do not force the machine or attachments to do a job for which they are not designed. Contact the manufacturer or distributor if there is any question about the machine’s suitability for a particular task.
12. Wear proper apparel. Avoid loose clothing, gloves, ties, rings, bracelets, and jewellery which could get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
13. Always use safety glasses. Normal spectacles only have impact resistant lenses. They are not safety glasses.
14. Do not over-reach. Keep proper footing and balance at all times.
15. Maintain the machine in good condition. Keep the machine clean for best and safest performance. Follow instructions for lubrication and changing accessories.
16. Disconnect the machine from power source before servicing and when changing the blade.
17. Never leave the machine running unattended. Turn the power off. Do not leave the machine until it comes to a complete stop.
18. Do not use any power tools while under the effects of drugs, alcohol or medication.
19. Always wear a face or dust mask if operation creates a lot of dust and/or chips. Always operate the tool in a well ventilated area and provide for proper dust removal. Use a suitable dust extractor.

Risk of Injury: Never Reach Into A moving Part
Always Wear Eye Protection
Always Wear A Dust Mask
Always Wear Ear Protection

Overview Of C300R Cyclone Dust Extractor

C300R Specification

Rating Description

Light Trade: Suitable for professional woodworkers where the machine will not be in daily use.

Mid-range machines with a heavier build and more power. Typically used by 2 or 3 people within a small business or also for the dedicated hobbyist with a larger budget. It is expected to be used up to the machines maximum limit with occasional long work periods. Suitable for income generation.
Expected maximum use of 500 hours annually.

Please Note: Using a product in excess of its rating will void the manufacturer’s free warranty.

Unpacking

The cyclone is packed in a wooden crate and 2 cartons. Unpack them and check all of the contents are present.
Do not dispose of packaging until the machine has been fully assembled and tested.
In the unlikely event that the product needs to be returned, it will need to be re-packed in the original packaging.

clamp
E. Elbow| N. Dust bag for filter| W. Canister filter
F. Rubber gasket| 0. Casters for drum| X. Bag clamp
G. Rubber gasket| P. Drum handle| Y. Flexible hose
H. Cyclone funnel| Q. Cap for Y adapter| Z. Hose clamps
I. Dust collection drum| R. Steel clamp|

Assembly

Frame Assembly
Attach the 4 Castors with mounting plates, to the Base, using 16 of the M6 x 15mm dome head bolts and washers.

There are 2 lockable castors which should be fitted to the open end of the Base.

Attach the Side Frames to the Base using 8 of the M6 x 15mm dome head bolts and washers.

Attach the Frame Brace to the two Side Frames using 4 of the M8 x 70mm cap head bolts, flat washers and nuts.

Drum Assembly
Install 3 castors to the bottom of the collection drum, adding a thin nut to each threaded shaft.

The thin nuts can be used to adjust the height of the castor.

Install the handle to the side of the drum using 2 of the M8 x 20mm bolts, with washers and nyloc nuts.

Ensure the Drum Cone is sitting in the bottom of the Drum.

Open the plastic Collection Bag, 800mm x 1075mm, and put it inside the drum with the top 50mm folded down outside the rim of the drum.

Attach the 2 Drum Lid Locking Levers to the Cyclone Funnel using 8 of the M5 x 8mm screws.

Place the Drum Lid on top of the Drum. Then fit the Flexible hose securing with a hose clamp.

Fit the second hose clamp over the flexible hose and then the Cyclone Funnel. Align the Locking levers so the threaded stud goes through the brackets on the Drum Lid.

Refit the 2 large hex nuts to the clamps.

Tighten the upper hose clamp.

Impellor Assembly

Requires 2 people: Lift the motor and impellor assembly up to the assembled frame. Align the fixing holes with the top of the Side Frame. Use 3 of the M8 x 16mm Screws and washers on each side.

Move the Drum and Cyclone Funnel into position underneath the Cyclone Body.

Undo the locking nut on the Steel Hoop to allow it to expand.

Lift the Cyclone Funnel up and place the Steel Hoop over the lip of both parts to secure them together.

Tighten the Steel Hoop locking nut.

Attach the 90 Degree Elbow to the Impellor Housing with a Rubber Gasket in between the 2 parts.
Secure it with 8 of the M8 x 16mm bolts.

Mount the On/Off switch box onto 3 of the bolts just fitted. Secure with 3 of the M8 Nuts.

Filter Assembly
Attach the Cartridge Filter to the end of the Elbow, with a Rubber Gasket in between.

Use 7 of the M6 x 15mm dome head bolts and washers.

Secure the Filter Collection Bag, 600mm x 900mm, to the Cartridge Filter with the Quick Action Bag Strap.

The plastic bag goes over the outside of the rubber cuff on the filter.

The metal strap sits over the top of the plastic bag, located in a groove. A spring clamp locks it in place.

Negative Pressure Tube Assembly Place a 50mm Hose Clamp over one end of the Flexible Hose.

Secure it to the inlet on the Cyclone Body.

Place a 50mm Hose Clamp over the other end of the Flexible Hose.

Secure it to the outlet in the Dust Collection Drum

The function of the negative pressure hose is to suck the plastic bag to the bottom of the drum.

Fit the Blanking Cap to the Inlet.
Fit the 2 Way Inlet to the Cyclone Body.

Put the locking screw through the end of the Blanking Cap chain then into the Inlet and the Cyclone Body.

Setting Up

Sealing the Drum Lid
The 2 red clamp levers are use to raise and lower the drum lid. When in the lowered position there needs to be a good seal between the Drum and the Drum Lid.

Lower the 2 clamps and check the seal. If there is a gap, adjust the upper and lower nuts on the threaded stud to adjust the height of the lid.

For Optimum Performance
Keep the hose length as short as possible. The ridges inside flexible hose create resistance and slow the airflow.
Maximum recommended hose length is 7m.

Keep the hose as straight as possible. A gradual change in direction is more efficient, for example a 45 degree turn is better than a sharp 90 degree turn.

Using The Cyclone

Starting the Cyclone
When connected to a power supply, the green LED will be illuminated on the control box.

Press ‘On’ and wait around 15 seconds to allow the airflow to build up before producing any dust.

Press ‘Off’ to stop the cyclone. The cyclone should be left running for 30seconds after the last dust has been produced to clear the hoses.

Emptying The Collection Drum
There is a window provided in the collection drum. When the dust level reaches the window, it needs to be emptied.

With the machine at rest, lift the drum lid up and slide the drum forward.

Close the plastic bag up and lift it out of the drum. If you are emptying the bag into a larger bin, it can be re-used or fit a new bag.

Emptying The Filter Collection Bag
Some fine dust particle will be collected in the cartridge filter collection bag. Since the bag is transparent it can be monitored easily and should be emptied when it is 50% full.

Undo the bag strap and remove it. Empty or replace the collection bag. Refit the clamp ensuring it sits in the groove of the rubber cuff.

Countdown Timer
When running in normal mode the red LED will display ‘L’

Press the yellow ‘Time’ button to cycle the timer mode between 2, 4, 6, & 8 hour countdown. The next press returns the cyclone to normal mode ‘L’

Remote control
The remote control handset can be use to start and stop the cyclone. It can also be used to set the countdown timer.

It is fitted with a 23A, 12V battery

Maintenance

Filter Cleaning
To ensure the filter stays unclogged without any deterioration in performance the filter includes an internal cleaning device. Gently rotating the handle, moves the internal paddle which cleans the inside of the filter and prevents clogging.

How Often Should It Be Cleaned?
To maintain optimum performance, we recommend: Every time the extractor is turned off, or every 15 minutes during prolonged periods of running. It can be cleaned whilst the extractor is still running.

What Is A Cleaning Cycle?
Rotate the handle 2 full turns in each direction.

What Are The Symptoms Of A Clogged Filter?

1. Because the air cannot escape from inside the extractor there is a build-up of pressure inside. Air will be forced out of joins and seals which are normally airtight. Dust might be seen leaking out from unexpected places.
2. There will be a significant drop in airflow, and therefore collection performance, of the extractor.

Troubleshooting

connection is live
Blown fuse in plug| Replace fuse
MCB tripped| Reset breaker on fuseboard
Fault in Control box| Replace control box
Machine does not start, Green light is lit| Start capacitor failed| Replace start capacitor
Motor failed| Replace motor
Machine does not start using remote handset| Out of range| Move closer to the cyclone
Dead battery| Replace battery (23A, 12V)
Fault in handset| Replace handset
Machine cuts out when running| Motor overheated| Wait 20 minutes
Deteriorating performance| Ducting blocked| Check and clear blockages
Collection bags are full| Empty both collection bags
Filter is clogged| Clean filter
Poor general performance| Hose length is too long| Keep hoses as short as possible
Hose diameter is too small| Keep diameter at 100mm wherever possible. Use minimum lengths ofsmaller diameter hoses.
Too many ports are open| Try closing ports to concentrate the airflow where it is needed
Not enough ports are open| The cyclone can be starved of air.Try opening unused ports to help increase airflow.

Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local amenity tip and place into the appropriate recycling bin.

Do not dispose of electric tools together with household waste material!
In observance of European Directive 2002/96/EC on waste electrical and electronic equipment (EEE) and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
Your local refuse amenity will have a separate collection area for EEE goods

Declaration of Conformity for CE Marking

Charnwood Declare that Cyclone Dust Extractor, Model C300R

Conforms with the following Directives: Machinery Directive 2006/42/EC EMC Directive 2014/30/EU

And further conforms to the machinery example for which the EC type examination Certificate No. AM 50478796 and AE 50398634 have been issued by TUV Rheinland LGA Products GmbH, Tillystrasse 2, 90431 Nurnberg, Germany.

I hereby declare that equipment named above has been tested and found to comply with the relevant sections of the above referenced specifications. The machinery complies with all essential requirements of the directive.

Signed: Dated: 01/06/2024 Location: Leicestershire Richard Cook, Director

C300R Parts Drawing

C300R Parts List

Updated July 2024
Charlwood Machinery Ltd, Cedar Court, Walker Road,
Hilltop Industrial Estate, Bardon Hill, Leicestershire, LE67 1TU, England
Tel. 01530 516 926
email: sales@charnwood.net
website:
www.charnwood.net

References

• Woodworking machinery and tooling supplier - Charnwood Machinery Ltd
• Woodworking machinery and tooling supplier - Charnwood Machinery Ltd

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