R AND G Racing EH0126 KTM 990 Duke Exhaust Hanger Instruction Manual

R AND G Racing EH0126 KTM 990 Duke Exhaust Hanger

FITTING INSTRUCTIONS FOR EH0126 EXHAUST HANGER

THIS KIT CONTAINS THE ITEMS PICTURED AND LABELLED OVER PAGE.

DO NOT PROCEED UNTIL YOU ARE SURE ALL PARTS ARE PRESENT.
PLEASE READ ALL INSTRUCTIONS BEFORE PRECEEDING.

IF IN ANY DOUBT WHEN FITTING OUR PRODUCTS, CONSULT ONE OF OUR DEALERS OR HAVE FITTED BY A QUALIFIED TECHNICIAN.

PLEASE NOTE THAT THE WAY THE KIT IS PACKED DOES NOT NECESSARILY REPRESENT THE WAY OF MOUNTING TO THE BIKE.
THE PARTS SHOWN MAY BE REPRESENTATIVE ONLY (FOR CLARITY OF INSTRUCTIONS ONLY).
IN THE EVENT OF RUBBER WASHERS BEING USED TO HOLD COMPONENTS ONTO BOLTS, THESE RUBBER WASHERS CAN BE THROWN AWAY.

TOOLS REQUIRED

• Set of metric Allen keys
• Torque wrench to suit.

MAXIMUM TORQUE SETTINGS

• M4 BOLT = 8Nm
• M5 BOLT = 12Nm
• M6 BOLT = 15Nm
• M8 BOLT = 20Nm
• M10 BOLT = 40Nm
• M12 BOLT = 40Nm

LEGEND

ITEM No

|

DESCRIPTION

|

QTY

---|---|---
ITEM 1|

EXHAUST HANGER (HB026)

|

1

ITEM 2|

SPACER (S1529)

|

2

ITEM 3|

M8 x 20mm BUTTON HEAD BOLT

|

2

ITEM 4|

M8 WASHER

|

2

FITTING INSTRUCTIONS

• To fit the R&G Exhaust Hanger, the OEM pillion footrest mounting bracket needs to be removed.
• To do this, remove the two mounting bolts at the top of the pillion footrest mounting bracket, and the one OEM bolt holding the footrest to the exhaust silencer, then remove the OEM pillion footrest mount from the motorcycle.
• Take the R&G Exhaust Hanger (Item 1) and fit the two M8 x 20mm long button head bolts (Item 3) and washers (Item 4) through the two top mounts of the exhaust hanger as shown in the assembly picture.
• Offer the exhaust bracket into position and engage both bolts into the pillion foot peg mounting holes (do not fully tighten at this stage).
• Place the OEM bolt previously removed from the exhaust mount through the spacers (Item 2) & exhaust hanger mounting bracket as shown in the assembly diagram before fitting the OEM nut onto the exposed thread of the bolt and loosely tighten.
• Ensure the exhaust hanger is correctly fitted before tightening all three bolts.
• Please ensure when the motorcycle is being used that no parts are in such a position that they may collide/damage other bike parts (this is particularly important if using after-market cans or exhaust systems).

Please note that it is your responsibility to ensure that no part of the exhaust hanger or exhaust assembly fouls or comes into contact with other parts of the machine. Do not ride the motorcycle until this aspect has been verified and you have compressed the rear suspension (if appropriate to the design of the motorcycle) to test this thoroughly.

CONSUMER NOTICE

The catalogue description and any exhibition of samples are only broad indications of the Products and R&G may make design changes which do not diminish their performance or visual appeal and supplying them in such state shall conform to the order.
The Buyer acknowledges no representation or warranty (other than as to title) has been given or will apply to the Products other than those in R&G’s order or confirmation and the Buyer confirms it has chosen the Products as being of merchantable quality and suitable for its particular purposes. Where R&G fits the Products or undertakes other services it shall exercise reasonable skill and care and rectify any fault free of charge unless the workmanship has been disturbed. The Buyer is responsible for ensuring that the warranty on the motorcycle is not affected by the fitting of the Products. On return of any defective Products R&G shall at its option either supply a replacement or refund the purchase money but shall not be liable if the Products have been modified or used or maintained otherwise than in accordance with R&G’s or manufacturer’s instructions and good engineering practice or if the defect arises from accident or neglect. Other than identified above and subject to R&G not limiting its liability for causing death and personal injury, it shall not be liable for indirect or consequential loss and otherwise its liability shall be limited to the amounts paid by the Buyer for the Products or the fitting or service concerned. These terms do not affect the Buyer’s statutory rights.

R &G RETURNS POLICY (NON-FAULTY GOODS)

Returns must be pre-authorised (if not pre-authorised the return will be rejected). Goods may only be returned direct to us if they were purchased direct from us (customer must prove if necessary). Otherwise to be returned to original vendor. Goods must be in re-sellable condition, in the opinion of R&G. All returns are subject to a 25% restocking and handling fee (25% of the gross value exc. P&P – at the prevailing price at time of purchase). The customer must pay any and all carriage charges. No returns of discontinued products, unless within 14 days of purchase. This policy does not affect your statutory rights and does not refer to faulty goods.

Customer Support

R&G Racing
Unit 1, Shelley’s Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com

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