Danfoss PVG 100 Electrical Actuating Module Installation Guide
- September 13, 2024
- Danfoss
Table of Contents
Danfoss PVG 100 Electrical Actuating Module
Installation Guide
Electrical Actuating Module
PVE series 4 for PVG 32 and PVG 100
Oil flow direction for standard assembled group@
For Technical Information, see Danfoss.com
Mounting PVE
Instruction covers
- Protect LVDT-pin if present
- Ensure O-rings are in place
- Ensure gasket when using AMP and DIN/Hirschmann connector
- Do not over torque
warning
PVEA is not for use on PVG 100
All PVE variants. PVEO and PVEO-R are without LVDT
Version ON/OFF
-
Ground pins are internally connected.
-
Pin 3 is not connected on
Hirschmann/DIN version of PVEO. -
UDC2 supplies electronics for feedback signal on PVEO-DI.
Connection PVEO with direction indication (DI)
| Connector 1 | A U DC | B U DC | Gnd | Gnd |
|---|---|---|---|---|
| AMP (grey) | p 1 | p 2 | p 3 | p 4 |
| Connector 2 | DI-B | DI- A | Gnd | U DC 2 |
| --- | --- | --- | --- | --- |
| AMP (black) | p 1 | p 2 | p 3 | p 4 |
Connection PVEO standard
| Connector | A | B |
|---|---|---|
| AMP/Hirschmann/DIN | pin 1 | pin 2 |
| Deutsch | pin 1 | pin 4 |
| Function | A (pin 1) | B (pin 2) |
| --- | --- | --- |
| Neutral | 0 | 0 |
| Q: P ® A | UDC | 0 |
| Q: P ® B | 0 | UDC |
Control all PVEO
| Connector | A | B |
|---|
AMP
Hirschmann/DIN
| pin 1| pin 2
Deutsch| pin 1| pin 4
DI general not
-
On DI versions two UDC connections (UDC and UDC2) are necessary.
UDC will supply the electronics and -
UDC2 will supply the solenoid valves two ground pins are internally connected.
With advantages two separate power supplies can be used, see also Technical information for PVE series 4.
Proportional Version
Standard PVE
Connection PVEA/PVEH/PVEM/PVES/PVEU – also with oat B four pin
| Connector | U S | U DC | Gnd | Error |
|---|---|---|---|---|
| AMP | pin 1 | pin 2 | pin 3 | pin 4 |
| Hirschmann/ DIN | pin 2 | pin 1 | gnd | pin 3 |
| Deutsch | pin 1 | pin 4 | pin 3 | pin 2 |
- On PVEM the error pin is not used and not connected (pin 3 Hirschmann/DIN).
- Ground pins are internally connected.
Control (US) for standard mounted PVEA/ PVEH/ PVEM/ PVES
| Function | Voltage relative | PWM |
|---|---|---|
| Neutral | 0,5 • UDC | 50% |
| Q: P ® A | 0,5 ® 0,25 • UDC | 50% ® 25% |
| Q: P ® B | 0,5 ® 0,75 • UDC | 50% ® 75% |
| Function | Voltage relative | PWM |
| --- | --- | --- |
| Neutral | 0,5 • UDC | 50% |
| Q: P ® A | 0,5 ® 0,34 • UDC | 50% ® 34% |
| Q: P ® B | 0,5 ® 0,65 • UDC | 50% ® 65% |
| Float | 0,75 • UDC | 75% |
Standard PVE with DI
Connection PVE with direction indication (DI)
| Connector 1 | U S | U DC 1 | Gnd | Error |
|---|---|---|---|---|
| AMP (grey) | p 1 | p 2 | p 3 | p 4 |
| Deutsch | p 1 | p 4 | p 3 | p 2 |
| Connector 2 | DI-B | DI- A | Gnd | U DC 2 |
| --- | --- | --- | --- | --- |
| AMP (black) | p 1 | p 2 | p 3 | p 4 |
| Deutsch | p 4 | p 3 | p 2 | p 1 |
Control (US) for standard mounted PVEA–DI/ PVEH–DI
| Function | U S | PWM |
|---|---|---|
| Neutral | 0,5 • UDC | 50% |
| Q: P ® A | 0,5 ® 0,25 • UDC | 50% ® 25% |
| Q: P ® B | 0,5 ® 0,75 • UDC | 50% ® 75% |
- Ground pins are internally connected.
- UDC2 only supplies electronics for feedback signal and error pin on PVEA-DI / PVEH-DI. Two separate power sources can be used.
Standard PVE with SP
Connection PVE with Spool Position (SP)
| Connector | U S | Error | SP | Gnd | U DC |
|---|---|---|---|---|---|
| Deutsch | p 1 | p 2 | p 4 | p 5 | p 6 |
Control (US) for standard mounted PVES-SP
| Function | U S | PWM |
|---|---|---|
| Neutral | 0,5 • UDC | 50% |
| Q: P ® A | 0,5 ® 0,25 • UDC | 50% ® 25% |
| Q: P ® B | 0,5 ® 0,75 • UDC | 50% ® 75% |
PVE with separate
Float pin Connection PVEH with float A six pin
Connector| U S (control)| U DC (power)| Float|
Ground| Error
---|---|---|---|---|---
AMP| pin 1| pin 2| pin 5| pin 3| pin 4
Deutsch| pin 1| pin 6| pin 3| pin 5| pin 2
PWM controlled PVE – PVEP Connection PVEP
Connector| PWM A| Error| PWM B| Gnd| U
DC
---|---|---|---|---|---
Deutsch| p 1| p 2| p 3| p 5| p 6
Function| PWM A| PWM B
---|---|---
Neutral| < 10%| < 10%
Q: P ® A| 10% ® 80%| < 10%
Q: P ® B| < 10%| 10% ® 80%
Safety and Monitoring
Fault monitoring overview
__
Type
| __
Fault monitoring
| __
Delay before error out
| __
Error mode
| Error output status| Fault output on PVE 1)| __
LED light
| Memory (reset needed)
---|---|---|---|---|---|---|---
PVEO PVEM| No fault monitoring| –| –| –| –| –| –
__
__
PVEA PVEH PVEP PVES PVEU
| __
Active
| __
500 ms
(PVEA: 750 ms)
| No fault| Low| < 2 V| Green| –
Input signal faults| __
High
| __
__
~UDC
| Flashing red| __
Yes
Transducer (LVDT)| Constant red
Close loop fault
__
Passive
| __
250 ms
(PVEA: 750 ms)
| No fault| Low| < 2 V| Green| –
Input signal faults| __
High
| __
__
~UDC
| Flashing red| __
No
Transducer (LVDT)| Constant red
Close loop fault
PVE
Float six pin
| __
Active
| 500 ms| Float not active| __
High
| __
__
~UDC
| __
Constant red
| __
Yes
750 ms| Float still active
- Measured between fault output pin and ground.
Spool Position Feedback (-SP
The –SP functionality is a 0,5V to 4,5V inverted feedback with 2,5V as neutral value.
Direction Indication Feedback (-DI)
As shown in the figure, both “DI-A” and “DI-B” signals are “High” when the
spool is in neutral position. When the spool is moving in the A direction, the
“DI-A” signal goes “Low” and the “DI-B” signal stays “High”. The reverse is
true when the spool is moved in the B direction.
Direction Indication Feedback (-DI)
Both direction indication signals go low when the error indicator goes high.
Values for both Direction Indicators, pin A and pin B
| Transition to low from high | 0.8 ± 0.1 mm [0.031 in] |
|---|---|
| Transition to high from low | 0.4 ± 0.1 mm [0.015 in] |
| Transition to low both pins | error pin goes high |
| Maximum load of “DI-A” , “DI-B” | 50 mA |
| Voltage U DC high by load 20 mA | > UDC –1.5 V |
| Voltage U DC high by load 50 mA | > UDC –2.0 V |
| Voltage low | < 0.2 V |
Technical data
The following technical data are from typical test results. For the hydraulic system a mineral based hydraulic oil with a viscosity of 21 mm2/s [102 SUS] and a temperature of 50°C [122°F] were used.
| Supply voltage U DC | rated | 12 V DC | 24 V DC |
|---|---|---|---|
| range | 11 V to 15 V | 22 V to 30 V | |
| max. ripple | 5% | ||
| Current consumption at rated voltage | 0.65 A @ 12 V | 0.33 A @ 24 V | |
| Signal voltage (PVEM) | neutral | 0.5 x UDC | |
| A-port « B-port | 0.25 • UDC to 0.75 • UDC | ||
| Signal current at rated voltage (PVEM) | 0.25 mA | 0.50 mA | |
| Input impedance in relation to 0.5 • U DC | 12 KW | ||
| Power consumption | 8 W |
PVEA, PVEH, PVEP, PVES, PVEU
| Supply voltage U DC | rated / range | 11 V to 32 V |
|---|---|---|
| max. ripple | 5% |
Current consumption
at rated voltage PVEH/PVEP/PVES/PVEU (PVEA)
| 0.57 (0.28) A @ 12 V| 0.3 (0.15) A @ 24 V
__
__
__
Signal voltage
| PVEA/PVEH/PVES – neutral| 0.5 x UDC
PVEA/PVEH/PVES – A-port « B-port| 0.25 • UDC to 0.75 • UDC
PVEU – neutral| 5V
PVEU – A-port « B-port| 2.5V to 7.5V
PVEP – neutral| A< 10%, B < 10%
PVEP – A-port| 10%<A<80%, B< 10%
PVEP – B-port| A< 10%, 10%<B<80%
Signal currentat rated voltage| 0.25 mA to 0.70 mA
Input impedance in relation to 0.5 • U DC| 12 KW
Input capacitor| 100 hF
Power consumption PVEH/PVEP/PVES/PVEU (PVEA)| 7 (3.5) W
Oil viscosity
__
__
Oil viscosity
| range| 12 – 75 mm2/s [65 – 347 SUS]
---|---|---
min.| 4 mm2/s [39 SUS]
max.| 460 mm2/s [2128 SUS]
Note: Max. start up viscosity 2500 mm2/s
NB: In particularly exposed applications, protection by screen is recommended.
Bleeding
If the group is installed vertically, it is recommended to bleed it at the
adjusting screws (Pos.A)
Note: Because of the hydraulic build-up of PVEA, it may be necessary to bleed
the PVEK.
Protection
All PVE modules comply with protection class IP65 in accordance with IEC 529.
However, in particularly exposed applications protection in the form of
screening is recommended.
Warning
All marks and brands of valves – inclusive proportional valves – can fail and
cause serious damage. It is therefore important to analyse all aspects of the
application.
Because the proportional valves are used in many different operation
conditions and applications, the manufacturer of the application is alone
responsible for making the final selection of the products – and assuring that
all performance, safety and warning requirements of the application are met.
The process of choosing the control system – and safety level – could e.g. be
governed by EN 954-1 (Safety related parts of control system). See also
Technical information for PVE series 4.
Accessories
Connector code numbers
Part number| Name|
---|---|---
157B4992| AMP CONNECTING KIT (GREY)| 4 pin with housing, contact and
wire sealing
157B4993| AMP CONNECTING KIT (BLACK)| 4 pin with housing, contact and
wire sealing
984L3165| EL-PLUG, ON-OFF black| Hirschmann DIN connector set*
Set of seals code numbers
| Part number | Name | Actuator |
|---|---|---|
| 157B4997 | Set of seals | PVE for PVG 32/ PVG 100 |
| 155G8519 | Set of seals | PVE for PVG 120 |
| 11061235 | Set of seals | PVHC for PVG 32/ PVG 100 |
Cables code numbers
| Feature | Wire colors | Length | Code number |
|---|---|---|---|
| Connector | pin 1 | pin 2 | pin 3 |
pin 6
Deutsch| 4 pin| white| blue| yellow| red| —| —| 4 m| 11007498
6 pin| white| blue| yellow| red| black| green| 4 m| 11007513
AMP| 4 pin| white| blue| yellow| red| —| —| 4 m| 157B4994
6 pin| white| red| black| yellow| green| blue| 5 m| 157B4974
AMP/black coding| 4 pin| white| blue| yellow| red| —| —| 4 m|
157B4995
520L0619 • Rev EB • Mar 2014