FADINI Talos-m50 Security Bollard With Fully Retractable Post Instruction Manual
- September 13, 2024
- FADINI
Table of Contents
Talos-m50 Security Bollard With Fully Retractable Post
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Product Specifications:
-
Model: Talos M50
-
Type: Security bollard with fully retractable post
-
Certifications: ASTM F2656-15 C750, PAS 68:2013 V/7500, IWA
14-1:2013 V/7200, EN 13241, EN 12453, EN 12445 -
Features: Anti-terrorism retractable oil-hydraulic bollard
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Manufacturer: Meccanica Fadini S.r.l.
-
Country of Origin: Italy
Product Usage Instructions:
General Warnings:
Thank you for purchasing the Fadini Talos M50 security bollard.
To ensure safe and proper usage, please read and follow these
instructions carefully.
End-User Information:
End-users must carefully read and understand the operation of
the installation. Establish a maintenance contract with a qualified
technician for any maintenance operations.
Disposal of Material:
Dispose of packaging materials and electrical components through
specialized companies following local waste disposal
regulations.
CE Declaration of Conformity:
The manufacturer, Meccanica Fadini S.r.l., declares compliance
with Machinery Directive 2006/42/CE and other applicable norms.
Install the bollard as a comprehensive automatic system with
recommended accessories.
Product Features:
The Talos M50 bollard is equipped with magnetic limit switches
for post position detection. Internal electrical connections are
pre-wired in a watertight junction box with IP66 protection
grade.
Frequently Asked Questions (FAQ):
Q: Can the post height be adjusted?
A: The post height on the Talos M50 security bollard is fully
retractable but cannot be manually adjusted beyond its designed
limits.
Q: Is professional installation required?
A: Yes, it is recommended to have the security bollard installed
by qualified technicians to ensure proper functioning and
safety.
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GB Instructions manual pages 1 – 20
Security bollard with fully retractable post. Certified and tested in
compliance with: – ASTM F2656-15 C750 (former K12) – PAS 68:2013 V/7500
(N3)/80 – IWA 14-1:2013 V/7200 [N3C]/80
EN 13241 EN 12453 EN 12445
English
Anti-terrorism retractable oil-hydraulic bollard
GENERAL WARNINGS FOR PEOPLE SAFETY
THANK YOU Thank you for purchasing a Fadini product. Please read these
instructions carefully before using this appliance. The instructions contain
important information which will help you get the best out of the appliance
and ensure safe and proper installation, use and maintenance. Keep this manual
in a convenient place so that you can always refer to it for the safe and
proper use of the appliance.
INTRODUCTION This operator is designed for a specific scope of applications as
indicated in this manual, including safety, control and signaling accessories
as minimum required with Fadini equipment. Any applications not explicitly
included in this manual may cause operation problems or damages to properties
and people. Meccanica Fadini S.r.l. is not liable for damages caused by the
incorrect use of the equipment, or for applications not included in this
manual or for malfunctioning resulting from the use of materials or
accessories not recommended by the manufacturer. The manufacturer reserves the
right to make changes to its products without prior notice. All that is not
explicitly indicated in this manual is to be considered not allowed.
BEFORE INSTALLATION Before commencing operator installation assess the
suitability of the access, its general condition and the structure. Make sure
that there is no risk of impact, crushing, shearing, conveying, cutting,
entangling and lifting situations, which may prejudice people safety. Do not
install near any source of heat and avoid contacts with flammable substances.
Keep all the accessories able to turn on the operator (transmitters, proximity
readers, key-switches, etc) out of the reach of the children. Transit trough
the access only with stationary operator. Do not allow children and/or people
to stand in the proximity of a working operator. To ensure safety in the whole
movement area of a gate it is advisable to install photocells, sensitive
edges, magnetic loops and detectors. Use yellow-black strips or proper signals
to identify dangerous spots. Before cleaning and maintenance operations,
disconnect the appliance from the mains by switching off the master switch. If
removing the actuator, do not cut the electric wires, but disconnect them from
theterminal box by loosening the screws inside the junction box.
INSTALLATION All installation operations must be performed by a qualified
technician, in observance of the Machinery Directive 2006/42/CE and safety
regulations EN 12453 – EN 12445. Verify the presence of a thermal-magnetic
circuit breaker 0,03 A – 230 V – 50 Hz upstream the installation. Use
appropriate objects to test the correct functionality of the safety
accessories, such as photocells, sensitive edges, etc. Carry out a risk
analysis by means of appropriate instruments measuring the crushing and impact
force of the main opening and closing edge in compliance with EN 12445.
Identify the appropriate solution necessary to eliminate and reduce such
risks. In case where the gate to automate is equipped with a pedestrian
entrance, it is appropriate to prepare the system in such a way to prohibit
the operation of the engine when the pedestrian entrance is used. Apply safety
nameplates with CE marking on the gate warning about the presence of an
automated installation. The installer must inform and instruct the end user
about the proper use of the system by releasing him a technical dossier,
including: layout and components of the installation, risk analysis,
verification of safety accessories, verification of impact forces and
reporting of residual risks.
INFORMATION FOR END-USERS The end-user is required to read carefully and to
receive information concerning only the operation of the installation so that
he becomes himself responsible for the correct use of it. The end-user shall
establish a written maintenance contract with the installer/maintenance
technician (on -call). Any maintenance operation must be done by qualified
technicians. Keep these instructions carefully.
WARNINGS FOR THE CORRECT OPERATION OF THE INSTALLATION For optimum performance
of system over time according to safety regulations, it is necessary to
perform proper maintenance and monitoring of the entire installation: the
automation, the electronic equipment and the cables connected to these. The
entire installation must be carried out by qualified technical personnel,
filling in the Maintenance Manual indicated in the Safety Regulation Book (to
be requested or downloaded from the site www.fadini.net/supporto/downloads).
Operator: maintenance inspection at least every 6 months, while for the
electronic equipment and safety systems an inspection at least once every
month is required. The manufacturer, Meccanica Fadini S.r.l., is not
responsible for non-observance of good installation practice and incorrect
maintenance of the installation.
DISPOSAL OF MATERIAL Dispose properly of the packaging materials such as
cardboard, nylon, polystyrene etc. through specializing companies (after
verification of the regulations in force at the place of installation in the
field of waste disposal). Disposal of electrical and electronic materials: to
remove and dispose through specializing companies, as per Directive
2012/19/UE. Disposal of substances hazardous for the environment is
prohibited.
CE DECLARATION OF CONFORMITY of the manufacturer:
Meccanica Fadini S.r.l. (Via Mantova, 177/A – 37053 Cerea – VR – Italy) declares under its own responsibility that Talos M50 is
in compliance with the Machinery Directive 2006/42/CE, moreover: it is to be sold and installed as a comprehensive
“Automatic System”, including the accessories and components as recommended by the Manufacturing Company. In
observance of the current directives, any automatic system is to be regarded as a “machine”. Therefore it is required that all
the applicable safety norms be strictly complied with by the installation agents, who are also required to issue a
Declaration of Conformity of their own. The manufacturing company is not liable for incorrect applications or misuse of its
products that are declared to be produced in compliance with the following norms: EN 12445 & EN 12453 ie. analysis of the
risk and actions to cure them , Low Voltage Directive 2014/35/UE, Electro- magnetic Compatibility Directive 2014/30/UE.
In order to certify the product, the Manufacturer declares under own responsibility the compliance with the PRODUCT
NORMS EN 13241-1.
Meccanica Fadini S.r.l.
Director in charge
2
English
Anti-terrorism retractable oil-hydraulic bollard
GENERAL DESCRIPTION Security bollard fitted with a post, that retracts
completely flat with the road level, and an incorporated oil-hydraulic motor-
pump. Suitable for heavy duty applications being certified and tested in
compliance with: – ASTM F2656-15 C750 – PAS 68:2013 V/7500 (N3)/80 – IWA
14-1:2013 V/7200 [N3C]/80 The bollard is designed and constructed to be able
to stop vehicles weighing 7.500 kg, running at a speed of 80 km/h and to
absorb at least 1.872.000 Joules of energy, in compliance with the ASTM
F2656-15, PAS 68:2013 and IWA 14-1:2013 standards. This bollard is designed
for the protection of special areas, such as: military bases, airports,
embassies, consulates, banks, prisons, etc. and all those areas requiring a
high level of security and perimeter protection.
The bollards is fitted with a post (cylinder) rising 1.000 mm from ground
level, diameter 275 mm, thickness 20 mm. The post of the bollard (when in
fully raised position) remains 50 cm (constraint) inside the enclosure and is
supported by two reinforcement plates, the thickness of each is 15 and 30 mm
respectively. The post is made of S355K2H steel, the surface is cataphoresis
treated and coated by polyester powder; the post of the bollard is well
visible in any climate conditions, being fitted with an approved, back-
reflecting band sticker. The post head is completed with a rubber edge
providing protection in case of accidental impacts with pedestrians, etc. and
12 LEDs flashing. The foundation casing is made of treated steel, hot dip
galvanized, while the structure of the inner assembly of the bollard is cold
dip galavanized.
It is fitted with two magnetic limit switches: one for the post in raised
position and one for the post in lowered position. All the inner electrical
connections (oil-hydraulic motor-pump, limit switches, LEDs and possible
accessories) are factory pre-wired in a watertight junction box fitted with a
quick disconnection connector for the power supply cable. The protection grade
of the connector fitted to the junction box is IP 66. Available, on request,
even IP 67 and explosion-proof.
The oil-hydraulic drive unit is made up of two pumps, each operated by a 230
Vac electric motor. Protection grade IP 67. They are located in the upper part
of the foundation enclosure, outside of the post, and are easy to be accessed
once the rectangular cover plate has been removed. High pressure tubes (300
bars) connect the oil-hydraulic drive unit to the actuator.
ELPRO S50 is a printed circuit control board powered with 230 Vac voltage,
external to the bollard and housed in a plastic box made of polycarbonate.
Connections between the bollard and the control board must be made by using a
multipole cable type FG 7OR 12×1,5 mm² up to 20 m maximum; beyond this
distance, cable section must be adequate, according to the rules of good
installation praxis.
1.000 mm 39,37 in
Ø 275 Ø 10,8 in
630 mm 24,8 in
730 mm 28,7 in
Post cover with rubber edge
LEDs with flashing light Reflecting sticker Steel retractable post Ø 275 mm (Ø
10,8 in) thickness 20 mm (0,78 in)
Casing for concrete embedding complete with inner assembly including actuator,
oil-hydraulic drive unit and terminal board for the electrical connections
620 mm 24,4 in
1.665 mm 65,55 in
1.045 mm 41,14 in
470 x 470 mm 16,9 x16,9 in
780 mm 30,7 in
3
pic. 1
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Anti-terrorism retractable oil-hydraulic bollard
EXCAVATION FOR POSITIONING OF THE CASING IN A CONCRETE FOUNDATION Dig a pit in
the soil of about 4×3 m (157,8×118,1 in) and about 1,8 m (70,8 in) deep from
the finished road level [A], as indicated in pic. 2. Put a layer of pebbles in
the bottom for rain water to soak away. Should rain water drainage be
difficult in the bottom, create a smaller pit for water to gather in it and be
pumped out of the bottom of the main pit by a submersed pump. Lay a Ø 50 mm (Ø
1,9 in) corrugated tube, suitable for the electric cables required to operate
the bollard to be pulled through it.
! EXTERNAL SIDE
48,5 cm (19 in)
1,35 m (53,1 in) 0.0
! INTERNAL SIDE TO PROTECT
4,0 m (157,8 in)
!
[A] dimension depending on the road surface finshing (asphalt, porphyry, concrete…)
finished
1-2 cm
0.0 road level
Ø 50 mm (Ø1,9 in) tube for the electric cables to go through
20 cm (7,8 in)
Check soil natural permeability: 50 liters (13,2 gal) of water must be
! able to soak away in no longer than 30/40 minutes. Otherwise
provide a pipe to allow rain water to flow either into the sewage system or a
sump well equipped with a submersed pump.
SECTIONAL VIEW 4,0 m (157,8 in)
1,85 m [A] (72,8 in)
possible submersed
pump
=
Ø 50 mm (Ø1,9 in) tube for the electric cables to go through
PLAN VIEW
4
3,0 m (118,1 in)
pic. 2
English
Anti-terrorism retractable oil-hydraulic bollard
POSSIBLE FUNCTIONING TEST (non mandatory for the installation)
Talos M50 is factory-tested in all normal conditions of functioning,
before being sent out to customer. Nevertheless, to allow that a few running
tests to assess functioning are carried out before the installation, it is
possible to access the inner terminal board with the electrical connections by
removing the hatch cover: undo the two lateral screws of the cover and pull
out the junction box with its connector. Open the connector and carry out the
electrical connections as illustrated in pic. 16 page 12.
junction box with connector
! ATTENTION: Once the first running test is finished, fit back the junction
box and close back the hatch. INSERTING THE BOLLARD INTO ITS SEAT Unscrew the
six M12 screws that fix the cover plate and remove it by means of M16 supplied
screws. Remove the four x M18 screws and replace them with the four lifting
rings allowing for the bollards to be hoisted.
M12
pic. 3
M16 M16
M18
M18
Position the bollard as indicated in the picture, and use a level to make sure it is in axis.
EXTERNAL SIDE
INTERNAL SIDE TO PROTECT
1,35 m (53,1 in)
pic. 4
finished
0.0
1-2 cm
0.0 road level
Ø 50 mm (Ø1,9 in) tube for the electric cables to go through
Dissuasore antiterrorismo oleodinamico a scomparsa
Elpro S50-T1 or Elpro S50-T2 or Elpro S50-T3
SECTIONAL VIEW
5
possible submersed
pump
pic. 5
English
Anti-terrorism retractable oil-hydraulic bollard
CONSTRUCTION OF THE FOUNDATION CAGE TO CEMENT (not provided by the
manufacturer) The foundation cage is to be made on the installation site.
dimensions in millimeters (margin of tolerance of ± 0,5 cm – (1,9 in))
1650 (64,9 in)
610 (24 in)
3.000 (118,1 in)
650 100 (25,6 in) (3,9 in)
1.515 (59,6 in)
470 (18,5 in)
470 (18,5 in)
820 (32,3 in)
1.650 (64,9 in)
TOTAL WEIGHT of iron grid: 350 kg
The bollard is to be positioned and levelled on plane
! before casting concrete around the foundation
cage
!
The steel framework is to be class B450C (ASTM A615 Grade 60) made of ribbed bars, yield point 450 MPa and breaking
point 540 MPa
3.000 (118,1 in)
pic. 6
6
Anti-terrorism retractable oil-hydraulic bollard ! – Fix the roll-over bars into the holes in the ground casing with screws .
English
300 (11,8 in)
M18x35 TE n°4 pcs.
Ø 50 mm (1,18 in) n°4 pcs.
(supplied)
! Joining of the cages and of the entire steel framework can be made by steel wire or welding
n°2 lateral cages
250 (9,8 in)
200 (7,8 in)
1.515 (59,6 in)
810 (31,8 in) 785 (30,9 in)
Ø 16 (0,62 in) n°4 pcs . per cage
470 (18,5 in)
140 (5,5 in)
250 (9,8 in)
50 (1,9 in)
440 (17,3 in)
200 (7,8in) 1.480 (58,428 in)
470 (18,5 in)
810 (31,8 in)
Ø 16 (0,62 in) n°8 pcs. per cage
7
Ø 16 (0,62 in) n°3 pcs per cage
pic. 7 pic. 8
English
Anti-terrorism retractable oil-hydraulic bollard
!
Joining of the cages and of the entire steel framework can be made by steel wire or welding
nos. 8 Longitudinal rectangular rebar rings
150 (5,9 in)
610 (24 in)
615 (24,2 in)
3.000 (118,1 in) =
Ø 16 (0,62 in) n°16 pcs.
n°8 pcs.
! Joining of the cages and of the entire steel framework can be made by steel
wire or welding
nos.14 Transverse rectangular rebar rings
175 (6,8 in)
pic. 9
1.650 (64,9 in) Ø 16 (0,62 in)
n°14 pcs
pic. 10
650 (25,6 in)
8
600 (23,6 in)
English
Anti-terrorism retractable oil-hydraulic bollard
! Joining of the cages and of the entire steel framework can be made by steel wire or welding
Ø 16 (0,62 in) n°6 pcs.
900 (35,4 in)
= 1.600 (62,9 in)
nos. 3 Longitudinal rebars n°3 pcs.
160 (6,3 in)
n°3 pcs. pic. 11
! Joining of the cages and of the entire steel framework can be made by steel
wire or welding
nos. 3 Reinforcing bars to be tied at the base of the longitudinal rebars
Ø 16 (0,62 in) n°3 pcs.
1.600 (62,9 in)
pic. 12
9
English
600 (23,6 in)
Anti-terrorism retractable oil-hydraulic bollard
! Joining of the cages and of the entire steel framework can be made by steel wire or welding
n°3 Reinforcing bars for the external side
Ø 16 (0,62 in) n°6 pcs. 300 (11,8 in)
n°3 pcs.
600 (23,6 in)
160 (6,3 in)
n°3 pcs. n°3 pcs
Ø 16 (0,62 in) n°3 pcs.
600 (23,6 in)
pic.13
10
English
1-2 cm 5-10 cm
Anti-terrorism retractable oil-hydraulic bollard
dimensions in millimeters (margin of tolerance of ± 0,5 cm – (1,9 in))
Concrete features:
! A – Class C25/30, 10-30 aggregates and
Rck value 30 N/mm² according to UNI EN 12620
! Concrete Volume: 6 m³
!
Soil: 90% compaction index, with “Proctor” optimal curve in compliance with UNI EN 13286-2:2005
3200 (125,9 in)
finished 0.0 road
level
Ø 50 (Ø1,9 in) tube for the electric cables to go through
1020 (40,15 in)
possible submersed
pump
finished 0.0 road
level
850 (33,4 in)
770 (30,3 in)
1620 (63,7 in)
1770 (69,7 in)
!
Concrete casting: let it set firmly for 7 days before carry on with the installation of the bollard
11
pic. 14
Anti-terrorism retractable oil-hydraulic bollard
OPENING THE PROTECTION COVER PLATE Remove all the screws to be able to pull
away the plate and then access the bollard inside for the electrical
connections.
M18
English
pic. 15 A watertight box is factory-fitted inside the bollard and pre-wired with all the required electrical connections to the bollard (electric motor, limit switches, LED lights).
Elpro S50-T1 or Elpro S50-T2 or Elpro S50-T3
IP 66
multipolar cable (not supplied) and earth cable
Connections to the terminals of Elpro S50-T1 or Elpro S50-T2 or
! Elpro S50-T3 controllers (by cable type BUT FLESSIBILE FG 7OR 12×1,5 mm²)
Earth cable size based on the characteristics of the place of installation.
IP 66 Connector
LED 53
52 common led and/or beeper
flasher and/or
beeper 51
optional on demand “Talos series heater”
card
motor common
16
motor live
(Pic.19) [B] 17
motor live 18
(Pic.19) [B]
8 16 7 15 6 14 5 13 4 12 3 11 2 10 19
Elpro S50-T1 or
18
motor live (Pic.19) [B]
Elpro S50-T2 or Elpro S50-T3
16
motor common
(see the instructions
17
motor live (Pic.19) [B]
attached to this accessory)
limit switch +24 Vdc
55
brown wires of the blue and grey cables
12
limit switch closing blue cable – white wire (Pic.18) [C]
56
limit switch GND green wires of the blue and grey cables
11
limit switch opening grey cable – white wire
(Pic.18) [C]
ATTENTION: TIGHTEN THE CABLE GLAND VERY
! WELL BEFORE CLOSING THE CONNECTOR,
OTHERWISE GRADE OF PROTECTION AGAINST
SEEPAGE CANNOT BE G8UARANTEED
12
IP 66
pic. 16
English
Anti-terrorism retractable oil-hydraulic bollard
FIRST RUNNING TESTS
!
ATTENTION: power supply the installation only after all the electrical connections have been completed.
Once satisfied that all the safety (all NC contact to Elpro S50 controller
must be closed) and command accessories have been connected, and the
respective connections to the Elpro S50 controller made, the first running
tests can be performed. It is recommended that, before this phase, an accurate
analysis of the risks be executed.
If a radio transmitter is available, after having match encoded it with the
radio receiver following the provided instructions, pulse it once to raise the
post.
NC
Close all NC contacts to Elpro S50 controller
230 V
pic. 17
[C] Check the electrical connections to the limit switches. Once the system has been power supplied, check the LEDs status first of all: with the post in the lowered position L12 LED is OFF, while L13 LED is ON. If this does not happen, swap connections to terminals 11 and 12 on the Elpro S50 control board.
ATTENTION: the post must be fully down.
! If during the installation phase the post rises, even partially, operate the
manual release to bring it fully down to end of stroke (page 15).
11 12 55 56
11 12 55 56
L12 = Limit switch Opening M3, normally ON, it is o with post in down position
L13 = Limit switch Closing M3, normally ON, it is o with post in up position
pic. 18
[B] Once electric power is supplied, provided that the LEDs of the limit switches are correctly alight (post down L12 led OFF), by the first pulse the post should rise. If not, swap the connections to the motor live terminals (on Elpro S50) after having disconnected the electric power supply from the installation.
common common
connections to the electric motor of the oil-hydraulic drive unit
1° pulse
13
bollard with post in up position: gateway closed
pic. 19
English
Anti-terrorism retractable oil-hydraulic bollard
FIXING THE BOLLARD TOP PLATES
The protection plate must seat perfectly onto the entire surface, and adhere
also to the circular flange all around the post
NOTE WELL: THE BOLLARD POST AND THE PROTECTION
! PLATE MUST BE PERFECTLY CENTERED, SO THAT THE GAP BETWEEN THE POST AND PLATE
IS UNIFORM ALL AROUND
M18
GREASE
NOTE WELL: IT IS RECOMMENDED
! THAT ALL THE FIXING SCREWS BE
LUBRICATED BY GREASE
pic. 20 M12
pic. 21
14
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Anti-terrorism retractable oil-hydraulic bollard RELEASE OPERATIONS FOR THE
MANUAL LOWERING OF THE POST (IN CASE OF AN EMERGENCY)
In case of power failure or disconnection the bollard is designed to keep the
post in the up position. It is possible, in particular situations of danger
and/or emergency, to lower the post manually. The following operations are to
be carried out: Pull away the aluminium cover plate, after having removed all
the fixing screws. Insert the release spanner in the slit on the right, into
the release device having a triangular profile: turn once anticlockwise.
IMPORTANT: with the post in fully down position tighten hard clockwise by the
release spanner.
NOTE WELL: with the post in fully down
! position tighten hard clockwise by the
release spanner.
pic. 22
15
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give to the end-user of the installation
Anti-terrorism retractable oil-hydraulic bollard
MAINTENANCE RECORD
hand over to the end user of the installation
Installation address:
Maintainer:
Date:
Installation type: Sliding gate Swinging gate Over-head door Lateral folding door
Operator model:
Folding door
Road barrier
Dimensions per gate leaf:
Bollard
X
Weight per gate leaf:
………………………..
Quantity of models installed: Installation date:
NOTE WELL: this document must record any ordinary and extraordinary services
including installation, maintenance, repairs and replacements to be made only
by using Fadini original spare parts. This document, for the data included in
it, must be made available to authorized inspectors/officers, and a copy of it
must be handed over the end user/s.
The installer/maintainer are liable for the functionalities and safety
features of the installation only if maintenance is carried on by qualified
technical people appointed by themselves and agreed upon with the end user/s.
N° Service date 1
Service description
Technical maintainer
End user/s
2
3
4
5
6
Stamp and signature installation technician/maintainer
16
Signed for acceptance end user buyer
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Anti-terrorism retractable oil-hydraulic bollard
OPERATIONS FOR ORDINARY ROUTINE MAINTENANCE OF FADINI AUTOMATIC BOLLARDS
(EVERY SIX MONTHS) The standard maintenance routine sequence is as follows: ·
Clean the ground cylinder and suck all material settlements. · Clean water
drains located at the bottom of the ground cylinder and/or excavation pit. ·
Check any possible oil leaking from the hydraulic piston and, in case, fix it.
· Overhaul the screws fastening the bollard to the ground cylinder, making
sure they are properly tightened and lubricated. · Check the oil-hydraulic
motor-pump and oil pressure by assessing the rising times of the bollard. If
required, top up oil in the reservoir and/or parallel add an extra capacitor
to the existing one (instructions manual is to be referred to). · Check the
correct functioning of the signal LED lights (if incorporated) in the bollard
head. · Sight check the electronic board controlling the bollard/s (e.g.:
“flooded” relay contacts, oxidized terminal clamps, etc.). · Check the correct
functioning and positioning of the limit switches. · Check the release system
for bollard manual operations. · Clean and recondition the rising cylinder if
required, e.g.: paint patching up, replacing the back reflecting sticker and
/or the cover fitted with rubber edge. Routine maintenance does not require
the use of lifting equipment. IF OPTIONAL ACCESSORIES ARE INCLUDED, FURTHER
MAINTENANCE IS REQUIRED AS FOLLOWS: · Check the correct functioning of the
safety accessories such as the inductive loop/s and the photocells. · Check
the correct functioning of the radio receiver and all of the remote controls.
· Check the correct functioning of the pressure switch. · Check the correct
functioning of the beeper. · Check the correct functioning of the traffic
lights and the respective control card. · Check the correct functioning of the
solenoid valve in emergency cases such as power failure or disconnection,
assess therefore the status of the 24 Vdc voltage stabilizer. · Check the
correct functioning of EAR 35 acoustic analyzer to lower the bollard in
emergency.
17
Anti-terrorism retractable oil-hydraulic bollard
!
This symbol indicates that a particular attention is required on the installation phases and on running the operator. Failure to observe these indications may cause incorrect functioning of the bollard.
English
!
WARRANTY RECOMMENDATIONS AND REQUIREMENTS
- Installation operations, testing, analysis of the risks and future
maintenance are to be executed by qualified and
authorized technicians in compliance with the existing regulations (www.fadini.net/supporto/download). - This automatic system is intended to be exclusively used for the
applications described in this manual, including at least
the minimum safety, command and signalling accessories as required. - Any application not indicated in this manual may cause malfunctioning or damages to people and properties.
- Providing a suitable reinforcement metallic framework ensures that the
breakout resistance value be respected as stated in this manual. NOTE: the
iron framework (all of the steel rebars) is not supplied by our company. It
has to be made locally in
compliance with the technical data, drawings and all of the indications described in this installation manual. The
components of the structure developed in this way are able to make the most of the performance features of each
component and ensure the impact resistance features of the bollard as indicated. - Make sure the soil is adequate to take the bollard to avoid that settling at a later stage causes problems to the system.
- Make sure the site is free from utilities that may interfere with the installation.
- Make sure that electromagnetic sources are at a suitable distance from the
accessories, especially from the loop
detectors. The magnetic fields of other sources may affect the detection of the loops as well as those of other
command and safety devices of the system. - Make sure the power supply to the electric motor is 230 V (50 Hz). 9) Recommended power supply cable: BUT FLESSIBILE FG 7OR 12×1,5 mm² up to 20 metres max. Ground cable to have a section as required to comply with the site regulations.
- In case any components or accessories need replacing, use only original parts as provided by the manufacturer. · Observe the instructions in the instruction booklet for both installation and scheduled maintenance. Every inspection must be documented and recorded in the maintenance booklet. The recommended preventive maintenance work must be carried out in good time. · Always check that the ground where the bollard is to be installed is suitable for laying and cementing. · Avoid installation near sandy places (beaches, etc.), unless proper maintenance/cleaning is planned. · Identify the suitable bollard according to the installation site, checking for the presence of pipes (underground utilities), salt spray, etc. · Check the natural permeability of the ground: 50 litres of water should drain off in no more than 30/40 minutes. If this is not the case, provide for the rainwater to drain away by means of a pipe connected to the drainage system or to another sump equipped with a drainage system with a submersible pump. · Check that the installation site respects the bollard’s operating temperatures indicated in the manual and that the frequency of use complies with the specified data. · The length of the power cable between the bollard and the electronic control unit must comply with the specifications in the instruction booklet. · Ensure that an adequate power supply is available at the place of installation. · Check water tables: these must be at least 30 cm lower than the base of the bollard foundation box. This check is particularly important near the sea, rivers, lakes or other watercourses. · If the bollard is installed in the vicinity of a roadway, to limit access to a gap or to interrupt a roadway, it must be appropriately marked. · If installed in the middle of the carriageway, check the flow of HGV traffic and position the bollard so as to avoid continuous passing over it. · Do not install the bollard in basins or at the end of a downhill slope to prevent the accumulation of sewage. Provide drains to prevent this problem.
- The installer shall provide the final user with information related to all
of the operating commands and functions of the
system, including that concerning lowering of the post in case of an emergency (manual release operation). - The installer shall inform the final user of the dangers coming from the
presence of persons, especially children, in the
proximity of the bollard. - The manufacturer reserves the right to change this manual without previous
notice. As far as configuration and execution of the system are concerned,
these are to comply with the laws in the country of
installation.
Meccanica Fadini is not liable for any possible damages derived from incorrect use or from any use not
!
indicated in this manual, furthermore it is not answerable for malfunctioning caused by the use of
materials or accessories not approved by the company itself. It is to be noted that the product respects
the impact and breakout resistance values as indicated provided that the installation of the same is
carried out in observance of the specifications included in this manual of instructions. Various factors are
to be carefully taken into consideration such as compaction index, soil permeability coefficient, concrete
type, which may a ect the indicated values even significantly.
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English
Anti-terrorism retractable oil-hydraulic bollard
PRODUCT SPECIFICATIONS Fully retractable automatic bollard for heavy duty
applications, certified and tested according to ASTM F2656-15 C750, PAS
68:2013 V/7500 (N3)/80 standards and IWA 14-1:2013 V/7200 [N3C]/80 standards;
made up of two oil-hydraulic motor pump units incorporated in the structure
and one oil-hydraulic actuator inside the rising cylinder. Designed to stop a
vehicle of 7,5 t at a speed of 80 km/h and remain perfectly intact and
operative for the protection of sites under risk of attack and all those areas
where a high level of security and perimeter protection are required in case
of a terrorist assault. IP 67. The height of the rising cylinder (from ground)
is 1.000 mm. Rising cylinder made of S355K2H steel, thickness 20 mm,
cataphoresis treated and powder coated. AISI 304 brushed stainless steel cover
sleeve available for the rising cylinder. Rubber ring on rising cylinder head
with 12 signalling LEDs with flashing light. Cataphoresis treated aluminium
cover, finished to provide a slip-proof treading surface. Rising cylinder
fitted with high intensity, microprismatic, retroreflecting approved sticker
(h 80 mm). Hot dip galvanized steel casing for ground foundation. Impact
resistance 700.000 J, breakout resistance 2.000.000 J. static load max 2.800
kg in standing position, max 20.000 kg in lowered position. Working
temperature -40 °C +80 °C. Supply voltage 230 Vac ± 10%, 50 Hz. Absorbed power
3.100 W. Connector and junction box IP 66 for cabling. Rising time ~ 5,0 s.
Frequency of use 2.000 cycles/day. Hydraulic device locking the bollard in
standing position.
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English
Anti-terrorism retractable oil-hydraulic bollard
TECHNICAL DATA BOLLARD Post diameter Post tickness Post height Post finish
Piston diameter Shaft diameter Actual shaft travel Frequency of use Led power
feeder Led lights Post material
Ø 275 mm 20 mm 1.000 mm polyester powder coating RAL 7016 anthracite grey 40 mm 30 mm 1.010 mm intensive (2.000 cycles/day) in: 230 V – 50 Hz out: 12 Vdc 600 mA 12 Vdc S355K2H steel
Impact resistance
700.000 J
Crash resistance
2.000.000 J
Maximun static load
20.000 kg
Weight complete with casing 770 kg
Environment working temperature -20 °C +80 °C
Environment working temperature
with heater
-40 °C +80 °C
Rising speed
20 cm/s (~ 5,0 s)
Lowering speed
31 cm/s (~ 3,2 s)
ELECTRIC MOTOR Absorbed power Voltage supply Frequency Rated current Maximum current Intermittent service Capacitor Start capacitor Motor rotation speed
3.100 W (1.550 + 1.550) 230 V 50 Hz 10 ÷ 13 A 15 A S3 80 F 40 F 2.800 rpm
OIL-HYDRAULIC DRIVE UNIT TUNIT 9.20LP
Pump type
P20 + P20
Working pressure
2 MPa (20 bar)
Working temperature
-20 °C +80 °C
Oil type
Fadini Oil – code 708L
Oil reservoir
4,5 liters + 4,5 liters
Protection grade
IP 67
Ø 275 thickness 20
1.000
620 1.665 mm
515 265 780 485
470 630
730
470 780
Via Mantova, 177/A – 37053 Cerea (VR) Italy Ph. +39 0442 330422 Fax +39 0442 331054 info@fadini.net – www.fadini.net
Vehicle SPEED (km/h)
700.000 J 2.000.000 J
157
93 87
51
Vehicle
2.100
MASS (kg)
7.500
Various factors, such as the compaction index, soil permeability coe cient and kind of concrete may reduce the values indicated in the diagram even significantly.
2012/19/UE Directive GB Re. disposal of electric
and electronic waste
DISPOSE PROPERLY OF MATERIALS ARMFUL TO THE ENVIRONMENT
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