FADINI 115 EVO Integrated Elpro Instruction Manual

MAGNETIC LIMIT SWITCH Electromechanical operator for sliding gates up to
1.250 kg 0,5 HP version
1.850 kg 1,0 HP version
EN 13241
EN 12453
EN 12445

115 EVO Integrated Elpro

GENERAL WARNINGS FOR PEOPLE SAFETY
THANK YOU
Thank you for purchasing a Fadini product.
Please read these instructions carefully before using this appliance.The instructions contain important information which will help youget the best out of the appliance and ensure safe and properinstallation, use and maintenance.
Keep this manual in a convenient place so that you can always refer toit for the safe and proper use of the appliance.

INTRODUCTION

This operator is designed for a specicscope of applications as indicated in this manual, including safety, control and signaling accessories as minimum required with Fadini equipment.

• Any applications not explicitly included in this manual may cause operation problems or damages to properties and people.
• Meccanica Fadini snc is not liable for damages caused by the incorrect use of the equipment, or for applications not included in this manual or for malfunctioning resulting from the use of materials or accessories not recommended by the manufacturer.
• The manufacturer reserves the right to make changes to its products without prior notice.
• All that is not explicitly indicated in this manual is to be considered not allowed.

BEFORE INSTALLATION
Before commencing operator installation assess the suitability of theaccess, its general condition and the structure.

• Make sure that thereis no risk of impact, crushing, shearing, conveying, cutting, entanglingand lifting situations, which may prejudice people safety.
• Do noinstall near any source of heat and avoid contacts with ammable substances.
• Keep all the accessories able to turn on the operato(transmitters, proximity readers, key-switches, etc) out of the reach othe children.
• Transit through the access only with stationaryoperator.
• Do not allow children and/or people to stand in theproximity of a working operator.
• To ensure safety in the wholemovement area of a gate it is advisable to install photocells, sensitiveedges, magnetic loops and detectors.
• Use yellow-black strips oproper signals to identify dangerous spots.
• Before cleaning andmaintenance operations, disconnect the appliance from the mains byswitching off the master switch.
• If removing the actuator, do not cuthe electric wires, but disconnect them from the terminal box by loosening the screws inside the junction box.

INSTALLATION
All installation operations must be performed by a qualied technician, in observance of the Machinery Directive 2006/42/CE and safety regulations EN 12453 – EN 12445.

• Verify the presence of a thermal-magnetic circuit breaker 0,03 A – 230 V – 50 Hz upstream the installation.

• Use appropriate  objects to test the correct functionality of the safety accessories, such as photocells, sensitive edges, etc.

• Carry out a risk analysis by means of appropriate instruments measuring the crushing and impact force
  of the main opening and closing edge in compliance with EN 12445.

• Identify the appropriate solution necessary to eliminate and reduce such risks.

• In case where the gate to automate is equipped with a pedestrian entrance, it is appropriate to prepare the system in such a way to prohibit the operation of the engine when the pedestrian entrance is used.

• Apply safety nameplates with CE marking on the gate warning about the presence of an automated installation.

• The installer must inform and instruct the end user about the proper use of the system by releasing him a technical dossier, including: layout and components of the installation, risk analysis, veri cation of safety accessories, veri cation of impact forces and reporting of residual risks.

INFORMATION FOR END-USERS
The end-user is required to read carefully and to receive information concerning only the operation of the installation so that he becomes himself responsible for the correct use of it.

• The end-user shall establish a written maintenance contract with the installer/maintenance technician (on -call).
• Any maintenance operation must be done by quali ed technicians.
• Keep these instructions carefully.

WARNINGS FOR THE CORRECT OPERATION OF THE
INSTALLATION
For optimum performance of system over time according to safety regulations, it is necessary to perform proper maintenance and monitoring of the entire installation: the automation, the electronic equipment and the cables connected to these.

• The entire installation must be carried out by quali ed technical personnel, lling in the Maintenance Manual indicated in the Safety Regulation Book (to be requested or downloaded from the site www.fadini.net/supporto/downloads).
• Operator: maintenance inspection at least every 6 months, while for the electronic equipment and safety systems an inspection at least once every month is required.
• The manufacturer, Meccanica Fadinisnc, is not responsible for non-observance of good installation practice and incorrect maintenance of the installation.

DISPOSAL OF MATERIALS
Dispose properly of the packaging materials such as cardboard, nylon, polystyrene etc. through specializing companies (after veri cation of the regulations in force at the place of installation in the eld of waste disposal). Disposal of electrical and electronic materials: to remove and dispose through specializing companies, as per Directive 2012/19/UE. Disposal of substances hazardous for the environment is prohibited.

CE DECLARATION OF CONFORMITY of the manufacturer:
Meccanica Fadini snc (Via Mantova, 177/A – 37053 Cerea – VR – Italy) declares under own responsibility that: Nyota 115 evo complies with the 2006/42/CE Machinery Directive, and also that it is sold to be installed in an “automatic system”, along with original accessories and components as indicated by the manufacturing company. An automatic gate operator is, by law, a “machinery” and therefore the installer must t the equipment with all of the applicable safety norms. The installer is also required to issue the installer’s Declaration of Conformity. The manufacturer is not liable for possible incorrect use of the product. The product complies with the following speci cnorms: analysis of the risks and subsequent action to cure them as per EN 12445 and EN 12453, Low Voltage Directive 2014/35/UE, Electromagnetic Compatibility 2014/30/UE. In order to certify the product, the manufacturer declares under own responsibility the compliance with the EN 13241-1 PRODUCT NORMS. Tested and certi ed: marking and type testing according to ITT PDC No. 2389-2008.

GENERAL DESCRIPTION OF THE PRODUCT
Nyota 115 evo is an electromechanical operator to open and close sliding gates of any design and size up to a maximum weight of 1.850 kg. Two distinct voltage versions are available, single- and three-phase, both include 0,5 HP and 1,0 HP motors. The Nyota 115 evo operators have steel-bronze mechanical coupling ie. worm and crown gear in an oil bath ; all supported by radial bearings and thrust ball bearings to ensure the utmost in product reliability. The entire body and the cover are made of painted pressure cast aluminium. The operator comes either in the version with incorporated control board (Elpro 12 evo) or stand alone control box (Elpro 37/37 DS). Some accessories are required to ensure full safety and control of the system and make this operator suitable to any application, in both public and private installations.

This symbol means that particular attention is to be paid to installation operations and rst running test. Failing to respect such indications may affect the functioning of the Nyota 115 evo gate operator.
COMPONENTS AND PARTS INCLUDED IN THE EQUIPMENT

ELECTRICAL WIRING PREPARATIONS AND ACCESSORIES
Indicative general layout: Nyota 115 evo with Elpro 12 evo. It is the installer’s care laying the piping for the electrical connections in the correct and proper way.

The system is to be 230 V – 50 Hz power supplied and the mains has to go through a magneto-thermal, differential, 0,03 A circuit breaker (2,5 mm² cable beyond 100 m). The entire installation must be properly grounded. The entire installation must be properly grounded

Position

1
2
3
4
5
6
7
8
9
10

|    Description
Flasher
Photocell receiver
Nyota 115 evo whit programmer and radio plugin card
Photocell projector
Keyswitch
Post for photocell receiver
Ground stop in closed and open gate positions
Electric cable junction box
Post for photocell projector
Transmitter|   Type of electric cable
2 x 0,5 (FROR CEI 20-20-EN 50267-2-1), RG58 for aerial
4 x 0,5 (FROR CEI 20-20-EN 50267-2-1)
supply voltage 3 x 1,5 (FROR CEI 20-20-EN 50267-2-1)
2 x 0,5 (FROR CEI 20-20-EN 50267-2-1)
4 x 0,5 (FROR CEI 20-20-EN 50267-2-1)
4 x 0,5 (FROR CEI 20-20-EN 50267-2-1)
2 x 0,5 (FROR CEI 20-20-EN 50267-2-1)
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CEMENTING THE ANCHOR BRACKET

Distances in Pic. 3 are to be followed in this step. Once satised that concrete has rmly set all around the the bracket, Nyota 115 evo can be mounted onto it.

MOUNTING NYOTA 115 EVO ONTO THE ANCHOR BRACKET
Cover removing: unscrew the fastening screw completely (Pic. 4), then pull at the bottom in order to remove the cover.

Before fastening Nyota 115 evo by the provided screws, insert the washers under the operator: they will be removed once the gear rack has been installed. In this way a 2 mm clearance is obtained between the rack teeth and the operator pinion (Pic. 5).

FIXING THE GEAR RACK TO THE GATE
Before moving to the next step, gear rack xing, it is required that the engaging pinion is released and be able to turn free. This will facilitate the xing of the gear rack modules.
Use the coded key to unlock the ap cover (release handle), then rotate it beyond 90° to disengage the pinion. To lock back the operator, carry out the same steps in reverse order. Then slide the gate, to which the gear rack has been xed, to mesh the pinion until the locking system is engaged.

Fix the gear rack modules all along the gate to coincide with the actually required gate travel. By means of a spirit level, make sure they are well aligned, and take also into account the space needed for xing the limit switch striking plates at both ends of the gear rack.
IMPORTANT: use a module as counter gear rack to make sure that junctions have the same pitch.

Once satised with the gear rack xing, remove the washers under Nyota 115 evo, in order to get a sufficient clearance between the operator pinion and the gear rack: the gate must be able to slide all its travel free of any friction.

ELECTRICAL CONNECTIONS TO THE CONTROL BOARD
Nyota 115 evo is available either in the version with Elpro 12 evo control board incorporated or Elpro 37/37 DS stand alone.
The electrical connections are to be made following the instructions in the respective controller’s manual.
NOTE WELL: Nyota 115 evo is supplied with electric power when the safety micro-switch (positioned on the upper part of the geared motor) is pressed and held down by the aluminium operator cover when this is tted and rmly xed.

TORQUE ADJUSTING

The torque of Nyota 115 evo can be adjusted either by mechanical clutch or by Elpro 12 evo electronic control board, depending on which model has been purchased.

NOTE WELL: the Nyota 115 evo models that are not equipped with either the encoder or the Elpro 12 evo electronic control board require that torque be adjusted by the mechanical clutch system.

– torque control by Elpro 12 evo:
The Elpro 12 evo instructions manual is to be referred to.
– torque control by mechanical clutch:
The clutch that controls torque in Nyota 115 evo is completely in an oil bath and is to be adjusted in accordance with the weight of the gate.
A 13 mm wrench is to be used to adjust (Pic. 10):

1. Press and hold the retaining pin
2. By means of a 13 mm wrench unscrew the locknut (the retaining pin will hold the motor shaft steady)
3. Hold the retaining pin pressed and screw in the adjusting screw (+ torque) or unscrew it (- torque)
4. Tighten the locknut until the adjusting screw is securely locked
5. Release the retaining pin.

MOUNTING THE MAGNETIC LIMIT SWITCH BRACKETS

**** NOTE WELL: DO NOT OPEN THE BRACKETS TO REVERSE THE ARRAY OF THE INNER MAGNETS; THEY ARE PROPERLY PRE-ARRANGED FOR THE LOGIC CONTROL BOARD TO IDENTIFY THEM.

**** NOTE WELL: IT IS FUNDAMENTAL THAT THE GATE DOES NOT RUN INTO THE GATE STOPS TOO FAST ON OPENING AND CLOSING CYCLES; A 30-50 mm CLEARANCE SHOULD BE RECOMMENDED BEFORE THE LIMIT SWITCHES ARE ENGAGED.

ELECTRICAL CONNECTIONS TO THE MAGNETIC LIMIT SWITCH

NOTE WELL : first of all identify the position of Nyota 115 evo in relation to the opening direction of the gate view from inside (on the left or right). Depending on this, properly connect the brown and green wires of the limit switch and the wires of the electric motor.
NOTE WELL : Nyota 115 evo in the version with incorporated Elpro 12 evo control board comes factory pre-wired as if it were going to be installed on the left. In case Nyota 115 evo is required to be installed on the right, right right swap the connections to terminals 8 – 10 and 16 – 18.

MOUNT ON THE RIGHT

MOUNT ON THE LEFT

GUIDANCE FOR PROPER USE (for the end user)
WARNINGS

• Transit across the gate is allowed only if motor is stopped; stand at safe distance during opening and/or closing cycles of the gate.
• Do not touch any components of the system while the operator is working.
• Do not allow children and/or people to stand in the proximity of a working operator.
• Keep all the accessories able to turn on the operator (transmitters, proximity readers, key-switches, etc.) out of the reach of the children.
• Do not run the system in case of anomalies.

DISPOSAL OF MATERIAL: dispose properly of the packaging materials such as cardboard, nylon, polystyrene etc. through specializing companies (after verication of the regulations in force at the place of installation in the eld of waste disposal). Disposal of electrical and electronic materials: to remove and dispose through specializing companies, as per Directive 2012/19/UE. Disposal of substances hazardous for the environment is prohibited.

MAINTENANCE

For optimum performance of system over time according to safety regulations, it is necessary to perform proper maintenance and monitoring of the entire installation: the automation, the electronic equipment and the cables connected to these. The entire installation must be carried out by qualied technical personnel. Operator: maintenance inspection at least every 6 months, while for the electronic equipment and safety systems an inspection at least once every month is required. The manufacturer, Meccanica Fadini snc, is not responsible for non-observance of good installation practice and incorrect maintenance of the installation. Advice for the end user:

• clear the site of materials that may have deposited in the equipment and hinder its correct functioning (such as rests of insects, foliage, stones, etc.); before carrying out this operation, switch off voltage supply;
• clean regularly the equipment by using a damp cloth. Do not use ammable substances such as alcohol, solvents or benzene: these substances may cause explosions and/or damage the system.

LOCKING AND UNLOCKING THE GEARED MOTOR

This manual operation is to be carried out in case of power failure or faults detected with the systems. Use the coded key to unlock the handle, then rotate it beyond 90° to disengage the pinion; open the gate by hand. To lock back the gate carry out the same operations in a reverse sequence, then slide the gate on to the pinion until the locking device is re-engaged.

MAINTENANCE RECORD
hand over to the end user of the installation

Installation address:
Maintainer:
Date:
Installation type:
Sliding gate
Swinging gate
Over-head door
Lateral folding
door
Folding door
Road barrier
Bollard
………………………..
Operator model:
Dimensions per gate leaf:
Weight per gate leaf:
Quantity of models installed:
Installation date:

NOTE WELL : this document must record any ordinary and extraordinary services including installation, maintenance, repairs and replacements to be made only by using Fadini original spare parts. This document, for the data included in it, must be made available to authorized inspectors/officers, and a copy of it must be handed over the end user/s. The installer/maintainer are liable for the functionalities and safety features of the installation only if maintenance is carried on by qualied technical people appointed by themselves and agreed upon with the end user/s.

end user buyer
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NYOTA 115 EVO REVERSIBILE
With NYOTA 115 EVO REVERSIBILE it is possible to open or close the gate by hand in case of power failure and the release handle is not needed. In this kind of installations, it is recommended that an electric lock be mounted on to the gate to hold it closed: in case of power failure, release the electric lock first and manually operate the gate to open.
It is available in 0,37 kW / 0,5 HP single-phase option.
IMPORTANT: with NYOTA 115 EVO REVERSIBILE use the Elpro 12 evo FN and/or Elpro 37 FN controllers.

It is advisable that the electric lock be fixed on to the gate post in vertical position over the gate top in such a position that releasing by the customized key be allowed either from inside or outside the gate. It is also recommended to make sure that the guide be sufficiently robust, if not t a strengthening plate to it.

TECHNICAL DATA

[A] The gate structure, shape and wheels may affect the a.m. values . Always make sure the gate is adequate to be automatically operated and remove any possible friction points.

Via Mantova, 177/A – 37053 Cerea (VR) Italy
Ph. +39 0442 330422
Fax +39 0442 331054
infoff@fadini.net – www.fadini.net
  2012/19/UE Directive
Re. disposal of electric
and electronic waste
DISPOSE PROPERLY OF MATERIALS
ARMFUL TO THE ENVIRONMENT
20211119

References

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