FADINI NUPI 66 Hydraulic Piston Instruction Manual

NUPI 66 Hydraulic Piston
Instruction Manual

NUPI 66
KIT with oil-hydraulic operators for swinging gates up to 2,5 m per gate leaf

GENERAL WARNINGS FOR PEOPLE SAFETY

THANK YOU
Thank you for purchasing a Fadini product.
Please read these instructions carefully before using this appliance. The instructions contain important information which will help you get the best out of the appliance and
ensure safe and proper installation, use and maintenance. Keep this manual in a convenient place so that you can always refer to it for the safe and proper use of the appliance.
INTRODUCTION
This operator is designed for a speci c scope of applications as indicated in this manual, including safety, control and signaling accessories as minimum required with Fadini equipment.

• Any applications not explicitly included in this manual may cause operation problems or damages to properties and people.
• Meccanica Fadini snc is not liable for damages caused by the incorrect use of the equipment, or for applications not included in this manual or for malfunctioning resulting from the use of materials or accessories not recommended by the manufacturer.
• The manufacturer reserves the right to make  changes to its products without prior notice.
• All that is notexplicitly indicated in this manual is to be considered not allowed.

BEFORE INSTALLATION
Before commencing operator installation assess the suitability of the access, its general condition and the structure.

• Make sure that there is no risk of impact, crushing, shearing, conveying, cutting, entangling and lifting situations, which may prejudice people safety.
• Do not install near any source of heat and avoid contacts with ammable substances.
• Keep all the accessories able to turn on the operator (transmitters, proximity readers, key-switches, etc) out of the reach of the children.
• Transit through the access only with stationary operator.
• Do not allow children and/or people to stand in the proximity of a working operator.
• To ensure safety in the whole movement area of a gate it is advisable to install photocells, sensitive edges, magnetic loops and detectors.
• Use yellow-black strips or proper signals to identify dangerous spots.
• Before cleaning and maintenance operations, disconnect the appliance from the mains by switching off the master switch.
• If removing the actuator, do not cut the electric wires, but disconnect them from the terminal box by loosening the screws inside the junction box.

INSTALLATION

All installation operations must be performed by a qualified technician, in observance of the Machinery Directive 2006/42/CE and safety regulations EN 12453 – EN 12445.

• Verify the presence of a thermal-magnetic circuit breaker 0,03 A – 230 V – 50 Hz upstream the installation.
• Use appropriate objects to test the correct functionality of the safety accessories, such as photocells, sensitive edges, etc.
• Carry out a risk analysis by means of appropriate instruments measuring the crushing and impact force of the main opening and closing edge in compliance with EN  2445.
• Identify the appropriate solution necessary to eliminate and reduce such risks.
• In case where the gate to automate is equipped with a pedestrian entrance, it is appropriate to prepare the system in such a way to prohibit the operation of the engine  hen the pedestrian entrance is used.
• Apply safety nameplates with CE marking on the gate warning about the presence of an automated installation.
• The installer must inform and instruct the end user about the proper use of the system by releasing him a technical dossier, including: layout and components of the installation, risk analysis, verication of safety accessories, veri cation of impact forces and reporting of residual risks.

INFORMATION FOR END-USERS
The end-user is required to read carefully and to receive information concerning only the operation of the installation so that he becomes himself responsible for the correct use of it.

• The end-user shall establish a written maintenance contract with the installer/maintenance technician (on -call).
• Any maintenance operation must be done by qualified technicians.
• Keep these instructions carefully.

WARNINGS FOR THE CORRECT OPERATION OF THE INSTALLATION
For optimum performance of system over time according to safety regulations, it is necessary to perform proper maintenance and monitoring of the entire installation: the automation, the electronic equipment and the cables connected to these.

• The entire installation must be carried  out by qualified technical personnel, lling in the Maintenance Manual indicated in the Safety Regulation Book (to be requested or downloaded from the site www.fadini.net/supporto/downloads).
• Operator: maintenance inspection at least every 6 months, while for the electronic equipment and safety systems an inspection at least once every month is required. □ The manufacturer, Meccanica Fadini snc, is not responsible for non-observance of good installation practice and incorrect maintenance of the installation.

DISPOSAL OF MATERIALS
Dispose properly of the packaging materials such as cardboard, nylon, polystyrene etc. through specializing companies (after verification of the regulations in force at the
place of installation in the eld of waste disposal). Disposal of electrical and electronic materials: to remove and dispose through specializing companies, as per Directive 2012/19/UE. Disposal of substances hazardous for the environment is prohibited.
CE DECLARATION OF CONFORMITY of the manufacturer:
Meccanica Fadini snc (Via Mantova, 177/A – 37053 Cerea – VR – Italy) declares under own responsibility that: Nupi 66 complies with the 2006/42/CE Machinery Directive, and also that it is sold to be installed in an “automatic system”, along with original accessories and components as indicated by the manufacturing company. An automatic gate operator is, by law, a “machinery” and therefore the installer must t the equipment with all of the applicable safety norms. The installer is also required to issue the installer’s Declaration of Conformity. The manufacturer is not liable for possible incorrect use of the product. The product complies with the following specificnorms: analysis of the risks and subsequent action to cure them as per EN 12445 and EN 12453, Low Voltage Directive 2014/35/UE, Electromagnetic Compatibility 2014/30/UE. In order to certify the product, the manufacturer declares under own responsibility the compliance with the EN 13241-1
PRODUCT NORMS.
Tested and certified: marking and type testing according to ITT PDC No. 2391-2008.

PRODUCT GENERAL INFORMATION

NUPI 66 is an oil-hydraulic actuator fitted with a locking device to hold the gates in closed position, suitable for gate leaves not wider than 2 meters and designed to be mounted on to the gate and gate post. Its peculiar feature is that thrust power setting into low and high is not by valves, being this function electronically controlled by ELPRO 7 RP.
ACTUATOR COMPONENTS AND FITTINGS INCLUDED IN THE KIT

1. Gate xing bracket with back plate (as an OPTION)
2. Gate xing bracket with 4 circlips and 2 pins
3. N° 2 x Nupi 66 actuators
4. N° 2 release keys
5. N° 2 protection covers
6. N° 2 pre-bored xing plates

ELECTRICAL WIRING AND LAYOUT OF THE ACCESSORIES
Before installing Nupi 66 arrange for the accessories to have control of the system and meet safety standards as required.
Merely indicative general layout : it is the installler’s responsibility to lay the tubes for the electrical connections most properly.

1. Flasher (included in the kit)
2. Controller with plug-in receiver (included in the kit)
3. 230 V – 50 Hz – 0,03 A magneto-thermal circuit breaker (not included) – (beyond 100 m, cable section 2,5 mm²)
4. Photocell receiver (for the only one pair included in the kit)
5. Nupi 66
6. Photocell transmitter (for the only one pair included in the kit)
7. Keyswitch (included in the kit)
8. Mounting posts for photocells
9. Gate stop in open position (mandatory, not included)
10. Gate stop in closed position (mandatory, not included)
11. Gate electric lock for gate leaves wider than 2 meters (not in the kit)
12. Transmitter (included in the kit)

The electric cable is to dangle without sharp bending all along gate travel on opening and closing cycles.
IMPORTANT: gate stops in open and closed gate positions are fundamental for the correct functioning of the system with Nupi 66.
FIRST OPERATIONS TO MOVE THE PISTON SHAFT OUTWARDS
It is possible to move the piston shaft out either by hand as indicated (see Pic. 3) or electrically by supplying the operator with power. Either pull or drive the shaft halfway approximately.

FIXING GEOMETRY WITH DISTANCES FOR THE GATES TO OPEN INWARDS

PREPARATORY WORK WITH FIXING ACCESSORIES
First of all weld the front and rear fixing brackets to the patch plates (not in the kit pack), perfectly levelled (Pic. 5).

Metal patch plate to strengthen the fixing point (optional). With heavy installations it is recommended that the patch plate be adequate to the gate type. With light gates made of aluminium sheeted panels or wood, counterplates should be used to take the screws passing through. Pic. 5
**** It is advised that Nupi 66 be temporary fixed to the gate, perfectly aligned, by means of clamps. Then override the locking device and carry out a few manual cycles by opening and closing the gate to make sure the xing ! geometry is correct and a proper 90° opening can so be achieved.

ELECTRICAL CONNECTIONS TO ELPRO 7 RP CONTROLLER

TECHNICAL DATA

OIL-HYDRAULIC OPERATOR

[A]: -40 °C with specific optional accessories (General Catalogue refers).
NOTE: an electric lock is always recommended beyond 2 m gate leafPower| 0,18 kW (0,25 HP)
---|---
Voltage| 230 Vac
Frequency| 50 Hz
Absorbed current| 1,2 A
Absorbed power| 250 W
Capacitor| 12,5 µF
Motor revolutions| 1.350 rpm
Intermittent service| S3
Class| H
Flexible electric cable| CEI 20- 52 – FROR 450/750 V

PERFORMANCE

MAINTENANCE RECORD

hand over to the end user of the installation

Installation type:
| Operator model:| Quantity of models installed:
Dimensions per gate leaf:
Weight per gate leaf:| Installation date:

NOTE WELL: this document must record any ordinary and extraordinary services including installation, maintenance, repairs and replacements to be made only by using Fadini original spare parts. This document, for the data included in it, must be made available to authorized inspectors/officers, and a copy of it must be handed over the end user/s.
The installer/maintainer are liable for the functionalities and safety features of the installation only if maintenance is carried on by qualified technical people appointed by themselves and agreed upon with the end user/s.

Stamp and signature installation technician/maintainer
Signed for acceptance end user buyer

GUIDANCE FOR PROPER USE (for the end user)
WARNINGS

• Transit across the gate is allowed only if motor is stopped; stand at safe distance during opening and/or closing cycles of the gate.
• Do not touch any components of the system while the operator is working.
• Do not allow children and/or people to stand in the proximity of a working operator.
• Keep all the accessories able to turn on the operator (transmitters, proximity readers, key-switches, etc.) out of the reach of the children.
• Do not run the system in case of anomalies.

DISPOSAL OF MATERIAL: dispose properly of the packaging materials such as cardboard, nylon, polystyrene etc. through specializing companies (after veriflcation of the regulations in force at the place of installation in the eld of waste disposal). Disposal of electrical and electronic materials: to remove and dispose through specializing companies, as per Directive 2012/19/UE. Disposal of substances hazardous for the environment is prohibited.

MAINTENANCE

For optimum performance of system over time according to safety regulations, it is necessary to perform proper maintenance and monitoring of the entire installation: the automation, the electronic equipment and the cables connected to these. The entire installation must be carried out by qualified technical personnel. Operator: maintenance inspection at least every 6 months, while for the electronic equipment and safety systems an inspection at least once every month is required. The manufacturer, Meccanica Fadini snc, is not responsible for non-observance of good installation practice and incorrect maintenance of the installation.
Advice for the end user:

• clear the site of materials that may have deposited in the equipment and hinder its correct functioning (such as rests of insects, foliage, stones, etc.); before carrying out this operation, switch off voltage supply;
• clean regularly the equipment by using a damp cloth. Do not use ammable substances such as alcohol, solvents or benzene: these substances may cause explosions and/or damage the system.

MANUAL RELEASE OPERATIONS

Via Mantova, 177/A – 37053 Cerea (VR) Italy
Ph. +39 0442 330422
Fax +39 0442 331054
info@fadini.net
– www.fadini.net
2012/19/UE Directive
Disposal of electric and electronic waste
DISPOSE PROPERLY OF MATERIALS
HARMFUL TO THE ENVIRONMENT

References

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