STANLEY SD67 Hydraulic Spike Drivers User Manual

SD67
HYDRAULIC
SPIKE DRIVER

USER MANUAL
Safety, Operation and Maintenance

© 2014 STANLEY
Milwaukie, OR 97267
U.S.A.
17488 4/2024 Ver. 15

To fill out a product warranty validation form, and for information on your warranty,  visit www.stanleyinfrastructure.com and select the Company tab > Warranty. 

Note: The warranty validation record must be submitted to validate the warranty.

SERVICING: This manual contains safety, operation and routine maintenance instructions. STANLEY recommends  that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warning.

SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR  SERVICE OF THIS TOOL.

REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN  AUTHORIZED AND CERTIFIED DEALER.

For the nearest certified dealer, call STANLEY at 503-659-5660 and ask for a Customer Service Representative.

SAFETY SYMBOLS

Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair  actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

This safety alert and signal word indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

This safety alert and signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

This safety alert and signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.

This signal word indicates a situation which, if not avoided, will result in damage to the equipment.

This signal word indicates a situation which, if not avoided, may result in damage to the equipment.

Always observe safety symbols. They are included for your safety and for the protection of the tool.

LOCAL SAFETY REGULATIONS

Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and  maintenance personnel.

SAFETY PRECAUTIONS **

**

Tool operators and maintenance personnel must always  comply with the safety precautions given in this manual  and on the stickers and tags attached to the tool and  hose.

These safety precautions are given for your safety.  Review them carefully before operating the tool and  before performing general maintenance or repairs.

Supervising personnel should develop additional  precautions relating to the specific work area and local  safety regulations. If so, place the added precautions in  the space provided in this manual.

The SD67 Hydraulic Spike Driver will provide safe and  dependable service if operated in accordance with the  instructions given in this manual. Read and understand  this manual and any stickers and tags attached to the  tool and hoses before operation. Failure to do so could  result in personal injury or equipment damage.

• Operator must start in a work area without  bystanders. The operator must be familiar with all  prohibited work areas such as excessive slopes and  dangerous terrain conditions.
• Establish a training program for all operators to  ensure safe operation.
• Do not operate the tool unless thoroughly trained or  under the supervision of an instructor.
• Always wear safety equipment such as goggles, ear  and head protection and safety shoes at all times  when operating the tool.
• Do not inspect or clean the tool while the hydraulic  power source is connected. Accidental engagement  of the tool can cause serious injury.
• Always connect hoses to the tool hose couplers  before energizing the hydraulic power source. Be  sure all hose connections are tight.
• Do not operate the tool at oil temperatures above  140 °F/60 °C. Operation at higher temperatures can  cause higher than normal temperatures at the tool  which can result in operator discomfort.
• Do not operate a damaged, improperly adjusted or  incompletely assembled spike driver.
• Do not weld, cut with an acetylene torch or hardface  the spike driver ram or foot.
• To avoid personal injury or equipment damage,  all tool repair, maintenance and service must only  be performed by authorized and properly trained  personnel.
• WARNING: Some dust created by power sanding,  sawing, grinding, drilling, and other construction  activities contains chemicals known to the State  of California to cause cancer, birth defects or  other reproductive harm. Some examples of these  chemicals are:
  • Lead from lead-based paints,
  • crystalline silica from bricks and cement  and other masonry products, and
  • arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending  on how often you do this type of work. To reduce  your exposure to these chemicals: work in a well ventilated area, and work with approved safety  equipment, such as those dust masks that are  specially designed to filter out microscopic particles.

Protect yourself and those around you. Research  and understand the materials you are cutting.  Follow correct safety procedures and comply with  all applicable national, state or provisional health  and safety regulations relating to them, including,  if appropriate arranging for the safe disposal of the  materials by a qualified person.

TOOL STICKERS & TAGS **

**

HOSE TYPES

The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the  hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with STANLEY hydraulic tools. They are:

Certified non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid  reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certified non conductive is the only hose authorized for use near electrical conductors.

Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid  reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used  near electrical conductors.

Fabric-braided (not certified or labeled non-conductive) — constructed of thermoplastic or synthetic rubber  inner tube, synthetic fi ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This hose is not certified non-conductive and must never be used near electrical conductors.

HOSE SAFETY TAGS

To help ensure your safety, the following DANGER tags are attached to all hose purchased from STANLEY. DO  NOT REMOVE THESE TAGS.

If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be  obtained from your STANLEY Distributor.

THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE

(Shown smaller than actual size)

THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.

(Shown smaller than actual size)

HOSE RECOMMENDATIONS

Tool to Hydraulic Circuit Hose Recommendations

The chart to the right shows recommended minimum hose diameters for various hose lengths based on gallons per minute (GPM)/liters per minute (LPM). These recommendations are intended to keep return line pressure (back pressure) to a minimum acceptable level to ensure maximum tool performance.

This chart is intended to be used for hydraulic tool applications only based on STANLEY tool operating requirements and should not be used for any other applications.

All hydraulic hose must have at least a rated minimum working pressure equal to the maximum hydraulic system relief valve setting.

All hydraulic hose must meet or exceed specifications as set forth by SAE J517.

HTMA / EHTMA REQUIREMENTS

HTMA / EHTMA REQUIREMENTS

Note: These are general hydraulic system requirements. See tool specifi cation page for tool specifi c requirements.

OPERATION **

**

PREPARATON PROCEDURES PREPARATION FOR INITIAL USE

Each unit as shipped has no special unpacking or  assembly requirements prior to usage. Inspection to  assure the unit was not damaged in shipping and does not contain packing debris is all that is required.

CHECK HYDRAULIC POWER SOURCE

1. Using a calibrated flowmeter and pressure gauge,  check that the hydraulic power source develops a  flow of 7–10 gpm/26–38 lpm at 2000 psi/105–140  bar.
2. Make certain the hydraulic power source is equipped  with a relief valve set to open at 2100–2250 psi/145– 155 bar minimum.
3. Check that the hydraulic circuit matches the tool for  open-center (OC) operation.

CHECK TOOL

1. Make sure all tool accessories are correctly installed.  Failure to install tool accessories properly can result  in damage to the tool or personal injury.
2. There should be no signs of leaks.
3. The tool should be clean, with all fittings and  fasteners tight.

CHECK TRIGGER MECHANISM

1. Check that the trigger operates smoothly and is free  to travel between the ON and OFF positions.

CONNECT HOSES

1. Wipe all hose couplers with a clean lint-free cloth  before making connections.
2. Connect the hoses from the hydraulic power source  to the hose couplers on the spike driver. Connect the  return hose first and disconnect it last to minimize or  avoid trapped pressure within the spike driver.
3. Observe flow indicators stamped on hose couplers  to be sure that oil will flow in the proper direction.  The female coupler is the inlet coupler.

NOTE: Uncoupled hoses left in the sun may be  difficult to connect. When possible, connect the free  ends of operating hoses together.

OPERATING PROCEDURES 1. Observe all safety precautions.

2. Move the hydraulic circuit control valve to the ON position.
3. Place the spike driver foot firmly on the spike to be  driven.
4. Squeeze the trigger to start the spike driver.  Adequate down pressure is very important. When  the spike fully sets in the tie, release the trigger.

NOTE: Partially depressing the trigger allows the  tool to operate at a slow speed, making it easy to  start the spike in the tie.

COLD WEATHER OPERATION

If the spike driver is to be used during cold weather,  preheat the hydraulic fluid at low engine speed.  When using the normally recommended fluids, fluid temperature should be at or above 50 °F/10 °C (400  ssu/82 centistokes) before use.

10 ► SD67 User Manual

TOOL PROTECTION & CARE

In addition to the safety precautions found in  this manual, observe the following for equipment  protection and care.

• Always store an idle tool in a clean dry space, safe  from damage or pilferage.
• Do not exceed the rated limits or use the tool for  applications beyond its design capacity.
• Always keep critical tool markings, such as labels  and warning stickers, legible.
• Always replace hoses, couplings and other parts  with replacement parts recommended by STANLEY.  Supply hoses must have a minimum working  pressure rating of 2500 psi/175 bar.
• Permit only experienced personnel to perform tool  repair.
• Be sure to wipe all couplers clean before connecting.  Use only lint-free cloths.
• The hydraulic circuit control valve must be in the  OFF position when coupling or uncoupling the  grinder. Failure to do so may result in damage to  the quick couplers and cause overheating of the  hydraulic system.
• Check fastener tightness often and before each use  daily.

SD67 User Manual ◄ 11

TROUBLESHOOTING

If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.

When diagnosing faults in operation of the spike driver, always check that the hydraulic power source is supplying  the correct hydraulic flow and pressure to the spike driver as listed in the table. Use a flowmeter known to be accurate. Check the flow with the hydraulic oil temperature at least 80 °F/27 °C.

proper flow and  pressure (7–10 gpm I 26–38 lpm,  2000 psi I 140 bar).
Couplers or hoses blocked.| Remove restriction.
Pressure and return line hoses  reversed at ports.| Be sure hoses are connected to their  proper ports.
Mechanical failure of piston or  automatic valve.| Have tool inspected and repaired by  authorized dealer.
Spike driver does not hit

effectively.

| Power unit not functioning.| Check power unit for proper flow and  pressure (7–10 gpm I 26–38 lpm,  2000 psi I 140 bar).
Couplers or hose blocked.| Remove restriction.
Low accumulator charge (pressure  hose will pulse more than normal).| Have recharge by authorized dealer.
Fluid too hot (above 140 °F/60 °C).| Provide cooler to maintain proper fluid temperature.
Ram is not sliding freely in the spike  driver foot.| Remove, clean and replace as  required.
Spike driver operates slow.| Low oil flow from power unit.| Check power source for proper flow.
High back pressure.| Check hydraulic system for excessive  back pressure and correct as

required.

12 ► SD67 User Manual

CHARGING THE ACCUMULATOR

To check or charge the accumulator the following  equipment is required:

• Accumulator tester (Part Number 02835).
• Charging assembly (P/N 31254—includes a  regulator, hose and fitting).
• Nitrogen bottle with an 800 psi/56 bar minimum  charge.

1. On charge valves containing 5/8 inch hex locking  nuts, first loosen the locking nut 1-1/2 turns.
2. Holding the chuck end of the STANLEY tester (P/N  02835), turn the gauge fully counterclockwise to  ensure the stem inside the chuck is completely  retracted.
3. Thread the tester onto the charging valve of the tool  accumulator (do not advance the gauge end into the  chuck end. Turn as a unit). Seat the chuck on the  accumulator charging valve and hand tighten only.
4. Advance the valve stem by turning the gauge end  clockwise.
5. Connect the charging assembly to the valve on the  tester.

31254: Accumulator Charge Kit

Includes: Liquid filled gauge with Snub Valve,  Hose, Charge fitting, 02835 Tester and Box  (not pictured).

6. Adjust the regulator on the nitrogen bottle to 600  psi/42 bar.

NOTE: It may be necessary to set the regulator at  650–700 psi/45–48 bar to overcome any pressure  drop through the charging system.

7. Open the valve on the charging assembly hose.  When the tester gauge reads 600–700 psi/42–48  bar, close the valve on the charging assembly hose  and remove the charging valve.
8. Turn the gauge end of the tester fully counterclockwise  to retract the plunger in the chuck. Remove the  tester from the charger valve.
9. On charge valves containing 5/8 inch hex locking  nuts, tighten the locking nut.

TESTING THE ACCUMULATOR

1. Follow Steps 1 through 4 in “Charging The  Accumulator”.
2. Read the pressure on the gauge (pressure should  be between 500–600 psi/35–42 bar).
3. If the pressure is low, recharge the tool.

Figure 2. Charging the Accumulator

SD67 User Manual ◄ 13

SPECIFICATIONS

Capacity (Spike Head)…………………………………………………………………………………………………..1.9 in dia/4.8 cm dia Pressure Range Nominal ………………………………………………………………………………………………….. 1500 psi/103 bar Pressure Range Max………………………………………………………………………………………………………… 2500 psi/172 bar Blows Per Minute……………………………………………………………………………………………………………………1300 to 1800 Maximum Back Pressure………………………………………………………………………………………………………. 250 psi/17 bar

Flow Range ………………………………………………………………………………………………………………. 7–10 gpm/26–38 lpm Porting …………………………………………………………………………………………………………………………………-8 SAE O-ring Couplers ………………………………………………………………………………HTMA/EHTMA Flush Face Type Male & Female Connect Size and Type ………………………………………………………………………………………….3/8 in. Male Pipe Adapter Hose Whips ………………………………………………………………………………………………………………………………………..Yes Weight

Anti-Vibration Handle Model……………………………………………………………………………………………………67 lbs/30 kg Anti-Vibration Handle w/ Extended Foot Model………………………………………………………………………….68 lbs/31 kg Overall Length – Standard Foot ……………………………………………………………………………………………. 25.25 in/64 cm Overall Length – Extended Foot……………………………………………………………………………………………. 28.75 in/73 cm Overall Width – Anti- Vibration Handle ……………………………………………………………………………………… 16 in/40.6 cm Maximum Fluid Temperature…………………………………………………………………………………………………… 140 °F/60 °C EHTMA Category………………………………………………………………….“C” (20 lpm@ 138 bar) or “D” (30 lpm@ 138 bar) Noise Level…………………………………………………………………………………………………………………………………. Lwa 106 Vibration Level…………………………………………………………………………………………………………………………….20.0 m/s2

ACCESSORIES (SECONDARY FOOT & CUPS) 

Special spikes listed below may require the use of a special spike drive foot with changeable  cups. Order spike drive foot based on model.

STANLEY recommends that this change be

performed by a authorized service center.

Spike Driver Foot (Standard) for screw on cups (Models SD67101, SD67101B)………………………………………23342 Spike Driver Foot (Extended) for screw on cups (Models SD67141, SD67141B)………………………………………28206 Dome Head Spike Cup……………………………………………………………………………………………………………………..25525 Hairpin Cup……………………………………………………………………………………………………………………………………..23345 Cutspike Cup…………………………………………………………………………………………………………………………………..23344

SPECIAL TOOLS

O-ring Tool Kit………………………………………………………………………………………………………………………………….04337 Split Rings (Used with 04910)……………………………………………………………………………………………………………04908 Spacer……………………………………………………………………………………………………………………………………………04909 Flow Sleeve Removal Tube (Used with 04908 & 05508)……………………………………………………………………….04910 Accumulator Disassembly Tool (Used with 04910) ……………………………………………………………………………….05508 Accumulator Cylinder Puller ………………………………………………………………………………………………………………05640

Accumulator Plug Wrench…………………………………………………………………………………………………………………29135 Sleeve…………………………………………………………………………………………………………………………………………….30939 Collet 7/8 inch………………………………………………………………………………………………………………………………….30956 Flow Sleeve Kit (See page 16 for parts included in kit)………………………………………………………………………….74396

14 ► SD67 User Manual

SD67 PARTS ILLUSTRATION

39

53

41

27

48

49

44   7

18

8

43

36

58

52

3

40

42

9

38

55

2

30

**** 1

21

20

6

32

14

56

23

4

57

33

51   47

37   26

24   50

25   54

19

29

28

45

60

31

15   13   17

5

34

24 61

35   46

10

11

12

16

22

SD67 User Manual ◄ 15

SD67 PARTS LIST

EXTENDED SOLID (SD67141  &SD67141B ONLY)

35| 16732| 1| O-RING *

NOTE: There is a flow sleeve kit available P/N-74396 that  includes: item # 6 (Qty-2 04054 o-ring), item # 15 (qty 4 04067 push pin), item # 17 (qty-1 04069 flow sleeve),

item # 20 (qty-1 04073 o-ring) and inst sheet 74398.NOTE: SEE BELOW FOR COUPLER AND HOSES FOR  EACH MODEL.

SD67101 & SD67141 (Couplers 03972 & 03973) Set P/N 03971, Hose Assy P/N-56725

SD67101B & SD67141B (Couplers 81158 & 81159) Set P/N 81160, Hose Assy P/N-66727

MODEL DESCRIPTIONS

SD67101 & SD67101B: Anti-Vibration Handles and  Standard (Short) Solid Foot.

SD67141 & SD67141B: Anti-Vibration Handles and  Extended (Long) Solid Foot.

16 ► SD67 User Manual

STANLEY

3810 SE Naef Road

Milwaukie, OR 97267 USA

503-659-5660 / Fax 503-652-1780

SD67 Hydraulic Spike Drivers

Product Information

Specifications

• Product Name: SD67 Hydraulic Spike Driver
• Model Number: SD67
• Manufacturer: Stanley
• Ver. 15

Product Usage Instructions

Servicing and Maintenance

This manual contains safety, operation, and routine maintenance
instructions. It is recommended that servicing of hydraulic tools,
other than routine maintenance, must be performed by an authorized
and certified dealer. Any repairs or service to the tool must only
be done by an authorized and certified dealer. For the nearest
certified dealer, contact STANLEY at 503-659-5660.

Safety Precautions

To avoid personal injury or equipment damage, all tool repair,
maintenance, and service must only be performed by authorized and
properly trained personnel. Follow all safety regulations and
guidelines provided in the manual.

Tool Stickers & Tags

Ensure that the information listed on the stickers is legible at
all times. Replace decals if they become worn or damaged. The
safety tag attached to the tool when shipped from the factory
contains important safety instructions. Retain this tag and attach
it to the tool when not in use.

FAQ

Q: Can I perform repairs on the tool myself?

A: No, it is recommended that all repairs and servicing, other
than routine maintenance, should be done by an authorized and
certified dealer to avoid serious injury or damage.

Q: Where can I find replacement decals for the tool?

A: Replacement decals are available from your local Stanley
distributor. Ensure that the stickers on the tool are always
legible for safety purposes.

SD67
HYDRAULIC SPIKE DRIVER
USER MANUAL
Safety, Operation and Maintenance
© 2014 STANLEY Milwaukie, OR 97267
U.S.A. 17488 4/2024 Ver. 15

TABLE OF CONTENTS
SAFETY SYMBOLS……………………………………………………………………………………………………………………………….4 SAFETY PRECAUTIONS ………………………………………………………………………………………………………………………5 TOOL STICKERS & TAGS …………………………………………………………………………………………………………………….. 6 HOSE TYPES ……………………………………………………………………………………………………………………………………….7 HOSE RECOMMENDATIONS………………………………………………………………………………………………………………..8 HTMA / EHTMA REQUIREMENTS …………………………………………………………………………………………………………9 OPERATION ……………………………………………………………………………………………………………………………………….10 TOOL PROTECTION & CARE……………………………………………………………………………………………………………… 11 TROUBLESHOOTING …………………………………………………………………………………………………………………………12 CHARGING THE ACCUMULATOR ……………………………………………………………………………………………………….13 SPECIFICATIONS ……………………………………………………………………………………………………………………………….14 SD67 PARTS ILLUSTRATION ………………………………………………………………………………………………………………15 SD67 PARTS LIST ……………………………………………………………………………………………………………………………….16
To fill out a product warranty validation form, and for information on your warranty, visit www.stanleyinfrastructure.com and select the Company tab > Warranty.
Note: The warranty validation record must be submitted to validate the warranty.
SERVICING: This manual contains safety, operation and routine maintenance instructions. STANLEY recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER.
For the nearest certified dealer, call STANLEY at 503-659-5660 and ask for a Customer Service Representative. SD67 User Manual 3

SAFETY SYMBOLS
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. This safety alert and signal word indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This safety alert and signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. This safety alert and signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage. This signal word indicates a situation which, if not avoided, will result in damage to the equipment. This signal word indicates a situation which, if not avoided, may result in damage to the equipment. Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.
4 SD67 User Manual

SAFETY PRECAUTIONS

Tool operators and maintenance personnel must always · comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.
These safety precautions are given for your safety. · Review them carefully before operating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specific work area and local safety regulations. If so, place the added precautions in the space provided in this manual. The SD67 Hydraulic Spike Driver will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and understand this manual and any stickers and tags attached to the tool and hoses before operation. Failure to do so could result in personal injury or equipment damage.
· Operator must start in a work area without bystanders. The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions.
· Establish a training program for all operators to ensure safe operation.
· Do not operate the tool unless thoroughly trained or under the supervision of an instructor.
· Always wear safety equipment such as goggles, ear and head protection and safety shoes at all times when operating the tool.
· Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the tool can cause serious injury.
· Always connect hoses to the tool hose couplers before energizing the hydraulic power source. Be sure all hose connections are tight.
· Do not operate the tool at oil temperatures above 140 °F/60 °C. Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort.
· Do not operate a damaged, improperly adjusted or incompletely assembled spike driver.
· Do not weld, cut with an acetylene torch or hardface the spike driver ram or foot.

To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained personnel.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
· Lead from lead-based paints,
· crystalline silica from bricks and cement and other masonry products, and
· arsenic and chromium from chemicallytreated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Protect yourself and those around you. Research and understand the materials you are cutting. Follow correct safety procedures and comply with all applicable national, state or provisional health and safety regulations relating to them, including, if appropriate arranging for the safe disposal of the materials by a qualified person.

SD67 User Manual 5

TOOL STICKERS & TAGS

SD67 SPIKE DRIVER

These numbers pictured are for example only and may not relate
to your model of spike driver, see decal part
number for below.

73680 Railroad Help Desk Sticker

74670 SD67 Name Tag

74832 Stanley Logo

NOTE: THE INFORMATION LISTED ON THE STICKERS SHOWN, MUST BE LEGIBLE AT ALL
TIMES. REPLACE DECALS IF THEY BECOME WORN OR DAMAGED. REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY
DISTRIBUTOR.
The safety tag (P/N 15875) at right is attached to the tool when shipped from the factory. Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use.
6 SD67 User Manual

DANGER
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NONCONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS.
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST.
B. DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH YOUR HANDS. CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY.

DANGER
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR DAMAGED HOSE.
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM. SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT. REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY.
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSEDCENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA. KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL.

I M P O R TA N T
READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY TOOL OPERATOR.
SEE OTHER SIDE

I M P O R TA N T
READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS
TOOL BEFORE USING IT.
USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE
OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY TOOL OPERATOR.
SEE OTHER SIDE

SAFETY TAG P/N 15875 (Shown smaller then actual size)

HOSE TYPES
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with STANLEY hydraulic tools. They are:
Certified non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certified nonconductive is the only hose authorized for use near electrical conductors. Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near electrical conductors.
Fabric-braided (not certified or labeled non-conductive) — constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This hose is not certified non-conductive and must never be used near electrical conductors.
HOSE SAFETY TAGS
To help ensure your safety, the following DANGER tags are attached to all hose purchased from STANLEY. DO NOT REMOVE THESE TAGS. If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be obtained from your STANLEY Distributor.

DO NOT REMOVE THIS TAG

THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE

DO NOT REMOVE THIS TAG

DANGER

DANGER

1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS.
SEE OTHER SIDE

3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
SEE OTHER SIDE

SIDE 1

(Shown smaller than actual size)

SIDE 2

THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.

DO NOT REMOVE THIS TAG

DANGER

DANGER

1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
SEE OTHER SIDE

5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.
SEE OTHER SIDE

SIDE 1

(Shown smaller than actual size)

SIDE 2

SD67 User Manual 7

DO NOT REMOVE THIS TAG

HOSE RECOMMENDATIONS
8 SD67 User Manual

Tool to Hydraulic Circuit Hose Recommendations
The chart to the right shows recommended minimum hose diameters for various hose lengths based on gallons per minute (GPM)/liters per minute (LPM). These recommendations are intended to keep return line pressure (back pressure) to a minimum acceptable level to ensure maximum tool performance.
This chart is intended to be used for hydraulic tool applications only based on STANLEY tool operating requirements and should not be used for any other applications.
All hydraulic hose must have at least a rated minimum working pressure equal to the maximum hydraulic system relief valve setting.
All hydraulic hose must meet or exceed specifications as set forth by SAE J517.

Oil Flow GPM LPM

Hose Lengths

FEET

METERS

Inside Diameter

INCH

MM

USE (Press/Return)

Min. Working Pressure

PSI

BAR

Certified Non-Conductive Hose – Fiber Braid – for Utility Bucket Trucks

4-9

15-34

up to 10

up to 3

3/8

10

Both

2250

155

Conductive Hose – Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS

4-6

15-23

up to 25

up to 7.5

3/8

10

Both

2500

175

4-6 15-23

26-100

7.5-30

1/2

13

Both

2500

175

5-10.5 19-40

up to 50

up to 15

1/2

13

Both

2500

175

5-10.5 19-40

51-100

15-30

5/8

16

Both

2500

175

5/8

16

Pressure

2500

175

5-10.5 19-40 100-300

30-90

3/4

19

Return

2500

175

10-13 38-49

up to 50

up to 15

5/8

16

Both

2500

175

5/8

16

Pressure

2500

175

10-13 38-49

51-100

15-30

3/4

19

Return

2500

175

3/4

19

Pressure

2500

175

10-13 38-49 100-200

30-60

1

25.4

Return

2500

175

5/8

16

Pressure

2500

175

13-16 49-60

up to 25

up to 8

3/4

19

Return

2500

175

3/4

19

Pressure

2500

175

13-16 49-60

26-100

8-30

1

25.4

Return

2500

175

PRESSURE <<< FLOW
RETURN FLOW >>>
Figure 1. Typical Hose Connections

HTMA / EHTMA REQUIREMENTS

HTMA / EHTMA REQUIREMENTS

TOOL TYPE

HTMA HYDRAULIC SYSTEM REQUIREMENTS

TYPE I

TYPE II

TYPE RR

TYPE III

Flow range

4-6 GPM (15-23 LPM)

7-9 GPM (26-34 LPM)

9-10.5 GPM (34-40 LPM)

11-13 GPM (42-49 LPM)

Nominal operating pressure (At the power supply outlet)

1500 psi (103 bar)

1500 psi (103 bar)

1500 psi (103 bar)

1500 psi (103 bar)

System relief valve setting (At the power supply outlet)

2100-2250 psi 2100-2250 psi 2200-2300 psi 2100-2250 psi (145-155 bar) (145-155 bar) (152-159 bar) (145-155 bar)

Maximum back pressure (At tool end of the return hose)

250 psi (17 bar)

250 psi (17 bar)

250 psi (17 bar)

250 psi (17 bar)

Measured at a max fluid viscosity of: (At minimum operating temperature)

400 ssu*

400 ssu*

400 ssu*

400 ssu*

(82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)

Temperature: Sufficient heat rejection capacity to limit maximum fluid temperature to: (At maximum expected ambient temperature)

140° F (60° C)

140° F (60° C)

140° F (60° C)

140° F (60° C)

Minimum cooling capacity at a temperature difference of between ambient and fluid temps

3 hp (2.24 kW)
40° F (22° C)

5 hp (3.73 kW)
40° F (22° C)

6 hp (5.22 kW)
40° F (22° C)

7 hp (4.47 kW)
40° F (22° C)

Note: Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator discomfort at the tool.

Filter minimum full-flow filtration

25 microns

25 microns

25 microns

25 microns

Sized for flow of at least: (For cold temp startup and maximum dirt-holding capacity)

30 GPM (114 LPM)

30 GPM (114 LPM)

30 GPM (114 LPM)

30 GPM (114 LPM)

Hydraulic fluid, petroleum based (premium grade, antiwear, non-conductive) Viscosity (at minimum and maximum operating temps)

100-400 ssu (20-82
centistokes)

100-400 ssu (20-82
centistokes)

100-400 ssu (20-82
centistokes)

100-400 ssu (20-82
centistokes)

Note: When choosing hydraulic fluid, the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics. Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide
range of operating temperatures.

*SSU = Saybolt Seconds Universal

EHTMA HYDRAULIC SYSTEM REQUIREMENTS

CLASSIFICATION

B

C

D

Flow range

3.5-4.3 GPM (13.5-16.5 LPM)

4.7-5.8 GPM (18-22 LPM)

7.1-8.7 GPM (27-33 LPM)

9.5-11.6 GPM 11.8-14.5 GPM (36-44 LPM) (45-55 LPM)

Nominal operating pressure (At the power supply outlet)

1870 psi (129 bar)

1500 psi (103 bar)

1500 psi (103 bar)

1500 psi (103 bar)

1500 psi (103 bar)

System relief valve setting (At the power supply outlet)

2495 psi (172 bar)

2000 psi (138 bar)

2000 psi (138 bar)

2000 psi (138 bar)

2000 psi (138 bar)

Note: These are general hydraulic system requirements. See tool specification page for tool specific requirements.

SD67 User Manual 9

OPERATION

PREPARATON PROCEDURES
PREPARATION FOR INITIAL USE
Each unit as shipped has no special unpacking or assembly requirements prior to usage. Inspection to assure the unit was not damaged in shipping and does not contain packing debris is all that is required.
CHECK HYDRAULIC POWER SOURCE
1. Using a calibrated flowmeter and pressure gauge, check that the hydraulic power source develops a flow of 7­10 gpm/26­38 lpm at 2000 psi/105­140 bar.
2. Make certain the hydraulic power source is equipped with a relief valve set to open at 2100­2250 psi/145­ 155 bar minimum.
3. Check that the hydraulic circuit matches the tool for open-center (OC) operation.
CHECK TOOL
1. Make sure all tool accessories are correctly installed. Failure to install tool accessories properly can result in damage to the tool or personal injury.
2. There should be no signs of leaks.
3. The tool should be clean, with all fittings and fasteners tight.
CHECK TRIGGER MECHANISM
1. Check that the trigger operates smoothly and is free to travel between the ON and OFF positions.
CONNECT HOSES
1. Wipe all hose couplers with a clean lint-free cloth before making connections.
2. Connect the hoses from the hydraulic power source to the hose couplers on the spike driver. Connect the return hose first and disconnect it last to minimize or avoid trapped pressure within the spike driver.
3. Observe flow indicators stamped on hose couplers to be sure that oil will flow in the proper direction. The female coupler is the inlet coupler.
NOTE: Uncoupled hoses left in the sun may be difficult to connect. When possible, connect the free ends of operating hoses together.
OPERATING PROCEDURES
1. Observe all safety precautions.
2. Move the hydraulic circuit control valve to the ON position.
3. Place the spike driver foot firmly on the spike to be driven.

4. Squeeze the trigger to start the spike driver. Adequate down pressure is very important. When the spike fully sets in the tie, release the trigger.
NOTE: Partially depressing the trigger allows the tool to operate at a slow speed, making it easy to start the spike in the tie.
COLD WEATHER OPERATION
If the spike driver is to be used during cold weather, preheat the hydraulic fluid at low engine speed. When using the normally recommended fluids, fluid temperature should be at or above 50 °F/10 °C (400 ssu/82 centistokes) before use.

10 SD67 User Manual

TOOL PROTECTION & CARE

In addition to the safety precautions found in this manual, observe the following for equipment
protection and care.

· Always store an idle tool in a clean dry space, safe · The hydraulic circuit control valve must be in the

from damage or pilferage.

OFF position when coupling or uncoupling the

· Do not exceed the rated limits or use the tool for applications beyond its design capacity.

grinder. Failure to do so may result in damage to the quick couplers and cause overheating of the

hydraulic system.

·

Always keep critical tool markings, such as labels

and warning stickers, legible.

·

Check fastener tightness often and before each use

daily.

· Always replace hoses, couplings and other parts

with replacement parts recommended by STANLEY.

Supply hoses must have a minimum working

pressure rating of 2500 psi/175 bar.

· Permit only experienced personnel to perform tool repair.

· Be sure to wipe all couplers clean before connecting. Use only lint-free cloths.

SD67 User Manual 11

TROUBLESHOOTING

If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.
When diagnosing faults in operation of the spike driver, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the spike driver as listed in the table. Use a flowmeter known to be accurate. Check the flow with the hydraulic oil temperature at least 80 °F/27 °C.

Problem Spike driver does not run.
Spike driver does not hit effectively.
Spike driver operates slow.

Cause

Solution

Power unit not functioning.

Check power unit for proper flow and pressure (7­10 gpm I 26­38 lpm, 2000 psi I 140 bar).

Couplers or hoses blocked.

Remove restriction.

Pressure and return line hoses reversed at ports.

Be sure hoses are connected to their proper ports.

Mechanical failure of piston or automatic valve.

Have tool inspected and repaired by authorized dealer.

Power unit not functioning.

Check power unit for proper flow and pressure (7­10 gpm I 26­38 lpm, 2000 psi I 140 bar).

Couplers or hose blocked.

Remove restriction.

Low accumulator charge (pressure Have recharge by authorized dealer. hose will pulse more than normal).

Fluid too hot (above 140 °F/60 °C). Provide cooler to maintain proper fluid temperature.

Ram is not sliding freely in the spike Remove, clean and replace as

driver foot.

required.

Low oil flow from power unit.

Check power source for proper flow.

High back pressure.

Check hydraulic system for excessive back pressure and correct as required.

12 SD67 User Manual

CHARGING THE ACCUMULATOR

To check or charge the accumulator the following equipment is required:
· Accumulator tester (Part Number 02835).
· Charging assembly (P/N 31254–includes a regulator, hose and fitting).
· Nitrogen bottle with an 800 psi/56 bar minimum charge.
1. On charge valves containing 5/8 inch hex locking nuts, first loosen the locking nut 1-1/2 turns.
2. Holding the chuck end of the STANLEY tester (P/N 02835), turn the gauge fully counterclockwise to ensure the stem inside the chuck is completely retracted.
3. Thread the tester onto the charging valve of the tool accumulator (do not advance the gauge end into the chuck end. Turn as a unit). Seat the chuck on the accumulator charging valve and hand tighten only.
4. Advance the valve stem by turning the gauge end clockwise.
5. Connect the charging assembly to the valve on the tester.

6. Adjust the regulator on the nitrogen bottle to 600 psi/42 bar.
NOTE: It may be necessary to set the regulator at 650­700 psi/45­48 bar to overcome any pressure drop through the charging system.
7. Open the valve on the charging assembly hose. When the tester gauge reads 600­700 psi/42­48 bar, close the valve on the charging assembly hose and remove the charging valve.
8. Turn the gauge end of the tester fully counterclockwise to retract the plunger in the chuck. Remove the tester from the charger valve.
9. On charge valves containing 5/8 inch hex locking nuts, tighten the locking nut.
TESTING THE ACCUMULATOR
1. Follow Steps 1 through 4 in “Charging The Accumulator”.
2. Read the pressure on the gauge (pressure should be between 500­600 psi/35­42 bar).
3. If the pressure is low, recharge the tool.

31254: Accumulator Charge Kit
Includes: Liquid filled gauge with Snub Valve, Hose, Charge fitting, 02835 Tester and Box (not pictured).
Figure 2. Charging the Accumulator

SD67 User Manual 13

SPECIFICATIONS
Capacity (Spike Head)…………………………………………………………………………………………………..1.9 in dia/4.8 cm dia Pressure Range Nominal ………………………………………………………………………………………………….. 1500 psi/103 bar Pressure Range Max………………………………………………………………………………………………………… 2500 psi/172 bar Blows Per Minute……………………………………………………………………………………………………………………1300 to 1800 Maximum Back Pressure………………………………………………………………………………………………………. 250 psi/17 bar Flow Range ………………………………………………………………………………………………………………. 7­10 gpm/26­38 lpm Porting …………………………………………………………………………………………………………………………………-8 SAE O-ring Couplers ………………………………………………………………………………HTMA/EHTMA Flush Face Type Male & Female Connect Size and Type ………………………………………………………………………………………….3/8 in. Male Pipe Adapter Hose Whips ……………………………………………………………………………………………………………………………………….. Yes Weight
Anti-Vibration Handle Model……………………………………………………………………………………………………67 lbs/30 kg Anti-Vibration Handle w/ Extended Foot Model………………………………………………………………………….68 lbs/31 kg Overall Length ­ Standard Foot ……………………………………………………………………………………………. 25.25 in/64 cm Overall Length ­ Extended Foot……………………………………………………………………………………………. 28.75 in/73 cm Overall Width ­ Anti- Vibration Handle ……………………………………………………………………………………… 16 in/40.6 cm Maximum Fluid Temperature …………………………………………………………………………………………………… 140 °F/60 °C EHTMA Category………………………………………………………………….”C” (20 lpm@ 138 bar) or “D” (30 lpm@ 138 bar) Noise Level…………………………………………………………………………………………………………………………………. Lwa 106 Vibration Level…………………………………………………………………………………………………………………………….20.0 m/s2
ACCESSORIES (SECONDARY FOOT & CUPS)
Special spikes listed below may require the use of a special spike drive foot with changeable cups. Order spike drive foot based on model.
STANLEY recommends that this change be performed by a authorized service center.
Spike Driver Foot (Standard) for screw on cups (Models SD67101, SD67101B) ……………………………………… 23342 Spike Driver Foot (Extended) for screw on cups (Models SD67141, SD67141B)……………………………………… 28206 Dome Head Spike Cup……………………………………………………………………………………………………………………..25525 Hairpin Cup……………………………………………………………………………………………………………………………………..23345 Cutspike Cup …………………………………………………………………………………………………………………………………..23344
SPECIAL TOOLS
O-ring Tool Kit………………………………………………………………………………………………………………………………….04337 Split Rings (Used with 04910) …………………………………………………………………………………………………………… 04908 Spacer ……………………………………………………………………………………………………………………………………………04909 Flow Sleeve Removal Tube (Used with 04908 & 05508) ……………………………………………………………………….04910 Accumulator Disassembly Tool (Used with 04910) ……………………………………………………………………………….05508 Accumulator Cylinder Puller ……………………………………………………………………………………………………………… 05640 Accumulator Plug Wrench …………………………………………………………………………………………………………………29135 Sleeve……………………………………………………………………………………………………………………………………………. 30939 Collet 7/8 inch………………………………………………………………………………………………………………………………….30956 Flow Sleeve Kit (See page 16 for parts included in kit) ………………………………………………………………………….74396
14 SD67 User Manual

SD67 PARTS ILLUSTRATION

39 53 41 27

48

44

18

7 49

8

55

2

1

30

43

21

36

42

20

58

9

6

32 52

38

14

56

3

23

4 57

40 51 47
37 26
24 50 24
35 10
46 11 12

29

28 25

54

19

45

60

31

33 15
5 13 17
34
61 16
22

SD67 User Manual 15

SD67 PARTS LIST

Item P/N 1 00293 2 01362 3 02494 4 03972 5 03973 6 04054 7 04055 8 04056 9 04058 10 04062 11 04063 12 04064 13 04065 14 04066 15 04067 16 04068 17 04069 18 04070 19 04071 20 04073 21 04074 22 04075 23 04571 24 04795 25 06891 26 07493 27 07628 28 07890 29 12832 30 13837 31 74832 32 15419 33 15420
28207
34 73322
73187
35 16732

Qty Description 1 O-RING 1 O-RING 2 HANDLE GRIP
1 COUPLER FEMALE(SEE NOTE) 1 COUPLER MALE (SEE NOTE) 2 O-RING 1 WASHER 1 ROD WIPER 1 COMPRESSION COIL SPRING
1 BACKUP WASHER 1 ROD SEAL
1 SEAL RETAINER WASHER 1 AUTOMATIC VALVE 1 AUTOMATIC VALVE BODY 4 PUSH PIN
1 FLOW SLEEVE TUBE 1 FLOW SLEEVE (SEE NOTE) 1 PISTON
4 SIDE ROD
1 O-RING 1 ROD WIPER 4 SIDE ROD NUT
2 PUSH PIN
2 O-RING 1 O-RING 1 O-RING PLUG MALE MODIFIED 4 HHCS 1/4-20UNC X .625 1 ROLL PIN 3/16 O.D. X 1.500 LG.
1 ORIFACE PLUG
1 SEAL WASHER 2 STANLEY LOGO
1 SEAL CARRIER
1 RAM (USED WITH SPIKE DRIVER FOOT (73322)
1 RAM EXTENDED (USED WITH SPIKE DRIVER FOOT 73187)
1 SPIKE DRIVER FOOT SOLID (SD67101 & SD67101B ONLY)
1 SPIKE DRIVER FOOT EXTENDED SOLID (SD67141 &SD67141B ONLY)
1 O-RING

Item P/N 36 20498 37 20499 38 20500 39 20502 40 20508 41 20511 42 20515 43 20541 44 24067 45 73680 46 26448 47 26449 48 26450 49 26451 50 26452 51 26574 52 26596 53 28369 54 31067 55 34127 56 44873 57 56725 58 58529 59 66727 60 73025 61 74670

Qty Description 2 COMPRESSION COIL SPRING 1 CHARGE VALVE 2 ROLL PIN 1/4 O.D. X 1.000 LG. 1 CAST TRIGGER 2 PIVOT SCREW 1 LEVER 1 VALVE SPOOL 2 COMPRESSION COIL SPRING 1 RETAINING RING 1 RAILROAD HELP DESK DECAL 1 SPACER 1 ACCUMULATOR PLUG 1 TOP PLATE 1 BUSHING 1 SINTERED FILTER 1 DIAPHRAGM 4.210 DIA 1 ACCUMULATOR VALVE BLOCK 1 HANDLE (GUARDED) 1 SPACER PLUG 1 CUP SEAL 1 COMPRESSION COIL SPRING 2 HOSE ASSY RAILROAD 18″ 1 TRIGGER HANDLE 2 HOSE ASSY 2 FILLER SNAP-ON LARGE 1 NAME TAG-SD67

04596 1 SEAL KIT (INCL PARTS W/*)
NOTE: There is a flow sleeve kit available P/N-74396 that includes: item # 6 (Qty-2 04054 o-ring), item # 15 (qty4 04067 push pin), item # 17 (qty-1 04069 flow sleeve), item # 20 (qty-1 04073 o-ring) and inst sheet 74398. NOTE: SEE BELOW FOR COUPLER AND HOSES FOR EACH MODEL.
SD67101 & SD67141 (Couplers 03972 & 03973) Set P/N03971, Hose Assy P/N-56725
SD67101B & SD67141B (Couplers 81158 & 81159) Set P/N81160, Hose Assy P/N-66727
MODEL DESCRIPTIONS
SD67101 & SD67101B: Anti-Vibration Handles and Standard (Short) Solid Foot.
SD67141 & SD67141B: Anti-Vibration Handles and Extended (Long) Solid Foot.

16 SD67 User Manual

STANLEY 3810 SE Naef Road Milwaukie, OR 97267 USA 503-659-5660 / Fax 503-652-1780

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