ggm gastro EHGE Series Electrical Chicken Rotisserie User Manual

ggm gastro EHGE Series Electrical Chicken Rotisserie

Product Information

Specifications

• Product: Electrical Chicken Rotisserie – Kasap Tip Dik Buzdolaplari
• Product Code: EHGE18, EHGE30, EHGE530, EHGE48, EMP.8EED
• Dimensions (mm): 1098x480x820, 1098x480x1170, 1100x480x2030, 1098x480x2020, 1098x660x2020
• Weight (kg): 80, 104, 193, 183, 220
• Capacity: 18, 30, 30, 48, 48+48 pieces
• Power (KW): 9.9, 16.5, 26.4
• Operating Voltage (V): 220/380
• Frequency (Hz): 50

Product Usage Instructions

A. General Information

Before installing the appliance, carefully read the operation and maintenance instructions to prevent damage or injury. Follow these guidelines:

1. Keep the instruction manual for future reference.
2. Install the appliance according to local ordinances and security rules by qualified personnel.
3. Only trained individuals should operate the appliance.
4. If a malfunction occurs, turn off the appliance immediately and have it repaired by authorized personnel using original spare parts.

A1. Product Description

The Electrical Chicken Rotisserie is designed for industrial kitchen use and offers high efficiency. Key details:

• Professional Electrical chicken rotisserie
• Product Code: EHGE18, EHGE30, EHGE530, EHGE48, EMP.8EED

Frequently Asked Questions

Q: Can I move the appliance to different locations?

A: The appliance should be moved on a pallet with a forklift truck to ensure safe transportation.

Q: What should I do if some parts are damaged during shipping?

A: Check that all parts have arrived intact. If any parts are damaged, contact the supplier for replacements.

GENERAL INFORMATION

• Before installing the appliance, read the operation and maintenance instructions carefully. Wrong installation and part changing may damage the product or may cause injury to people.
• It is not in our company’s responsibility to damage the appliance intentionally, negligence, detriments because of disobeying instructions and regulations, or wrong connections.
• Unauthorized intervention to appliance invalidates the warranty.

1. This instruction manual should be kept in a safe place for future reference.
2. Installation should be made in accordance with ordinances and security rules of that country by qualified service personnel.
3. This appliance has to be used by a trained person.
4. Please turn off the appliance immediately in the event of malfunction or failure. The appliance should be repaired only by authorized service personnel. Please demand the original spare part.

PRODUCT DESCRIPTION

The Professional Electrical chicken rotisserie, which provides high efficiency has been designed to be used in industrial kitchens.

TECHNICAL INFORMATION

Code| Capacity (Pieces)| Power (KW)| Operating Voltage (V)| Frequency (Hz)
---|---|---|---|---
EHGE18| 18| 9,9| 220/380| 50
EHGE30| 30| 16,5| 220/380| 50
EHGE530| 30| 16,5| 220/380| 50
EHGE48| 48| 26,4| 220/380| 50
EMP.8EED| 48+48| 26,4| 220/380| 50

TRANSPORTATION

• This appliance can not be moved by hand from area to area. It must be moved on a pallet with a forklift truck.

UNPACKING

• Please unpack the package according to the security codes and ordinances of the current country and get rid of the pack. Parts which contact with food are produced by stainless steel. All plastic parts are marked by the material’s symbol.
• Please check that all the parts of the appliance have come completely and if they are damaged or not during the shipping.

INSTALLATION

• Please place the product on straight and sturdy ground, please take the necessary steps against the possibility of overturn.
• The technician who will serve for installation and service for the appliance must be professional on this subject and must have installation and service licenses from the company.
• Connection to Electric Power Supply must be done by an authorized person.
• Please be sure that the voltage connected to the appliance must be equal to the voltage which is on the appliance’s label.
• This appliance must be connected to an earthed outlet under safety rules and standards.
• The appliance’s earthing must be connected to an earthing line on a panel that is nearest to the electric installation.
• Connection to the main fuse and leak current fuse must be done under the current regulations.
• The rotisserie is equipped with at least one infrared burner and may have up to eight.
• Each burner has three linear resistors, arranged in a parallel configuration over the width of the roasting chamber. The electric equipment of the rotisserie is supplied by three-phase 380 VAC, 50 Hz power set by the companies which produce under legal regulations and the power conditions. The rotisserie contains a neutral wire and an earthing connection. Power is supplied through a terminal box located at the rear of the appliance. (figure 10)

MAINS CONNECTION

• Remove the control knobs, loosen the screws holding the knob cover, and remove the cover. Connect the three phase wires, neutral and earthing connection to the terminal strip, then attach the cable to clamp (A).
• Make sure that the cable rating is high enough for the rotisserie power!
• The drive motor is factory-installed and does not require any further installation. (Figure 11)

SAFETY INSTRUCTIONS

• Do not use the appliance in an insufficiently lighted place.
• Do not touch the moving attachments while the appliance operates.
• Do not install the appliance in the presence of flammable or explosive materials.
• Do not operate the appliance when the machine is empty.
• Do not load so less or more than the appliance’s capacity.
• Do not attempt to use the appliance without suitable protective types of equipment.
• Because of any reason if there is a fire or flame flare where the appliance is used, turn off all gas valves and electric contactor switch quickly and use a fire extinguisher . Never use water to extinguish the fire.
• All the damages because of not having an earthing connection will not be on warranty.

OPERATION

Control Panel:

A: ON/OFF button

Operating:

• Plug in the appliance.
• Switch to (on/off) position.
• The rotisserie is equipped with a drive chain transmission used to rotate all spits at the same time to heat all meat evenly.
• The optimal preset rotational speed for perfect roasting is 4.5 rpm and the gearbox ensures a maximum continuous torque of 81.9 Ncm (9Ibs.inch).
• The transmission is located in the left column (facing the machine), with the motor at the bottom above the base. The column also contains a lighted start-stop switch.
• To use all burners, always begin by lighting the top burner, and working downward until reaching the lowest burner as shown. Never leave a burner on for roasting when the only immediately below it is off!
• Your rotisserie comes equipped with an accessory kit that includes spits, skewers, a hook to remove the spits, and a tray.
• Used to hold the chickens or pieces of meat. The spits have a square cross-section which is inserted into the drive hubs and used to turn the meat.
• The spits are equipped with a heat-resistant handle to prevent burns. The number of spits depends on the model.
• Placed beneath the spits at the bottom of the roasting chamber to collect juices released when roasting. Always clean the tray carefully after each roast.
• Turn off all knobs when the rotisserie is not used.

CLEANING & MAINTENANCE

To clean

• To clean the rotisserie, you may use any nontoxic, nonaggressive, product available on the market.
• Take care not to pour the cleaning product directly on the burner’s microperforated surface.
• Never use abrasive products that could scratch painted or stainless steel surfaces.
• The quality of your roasts depends on the cleanliness of your rotisserie.
• To clean the plate between the burners

Follow these steps

• a) Push the lower edge of the plate up to its horizontal position.
• b) Push the plate as far as possible.
• c) Pull the plate up and then out to remove it completely.

To insert the plate, follow these steps

• a) Insert the horizontal plate such that the side slots match the pivots on both sides.
• b) Let the plate rotate freely.

Tensing the drive chain

• To tense the drive chain, loosen the idler pinion screws (A) with a screwdriver and push the pinion slightly to the right until the chain is taut. Tighten the screw (A). Lubricate with molikote-type grease or similar (Figure 9)

TROUBLESHOOTING

**THE APPLIANCE DOESN’T OPERATE**| 1.     Check if the appliance is plugged in.

2.     Check the electrical connections and voltage.

3.     Check if the fuse is on or off.

---|---
**THE APPLIANCE STOPPED**| 1.     The appliance can stop due to low voltage. In this situation check the voltage.
---|---

If these problems are still going on, contact our authorized services.

APPLIANCE DRAWINGS

SPARE PART LIST- EXPLODING DRAWINGS

PRODUCT CODE : EHGE18

NO| PRODUCT NAME| P.CODE
1| CHASSIS| Y.EMP.3EE.1001
2| GEAR CHAIN LOCK| Y.EMP.3EE.1002
3| OIL PAN PLATE| Y.EMP.3EE.1003
4| FLAT SHEET| Y.EMP.3EE.1004
5| BAKELITE HANDLE| Y.EMP.3EE.1005
6| TEMPERED GLASS RIGHT LEFT| Y.EMP.3EE.1006
7| RESISTANCE SHEET| Y.EMP.3EE.1007
8| CHICKEN ROASTING SHAFT| Y.EMP.3EE.1008
9| DOOR LOCK CLIP| Y.EMP.3EE.1009
10| RESISTANCE INTERMEDIATE SHEET| Y.EMP.3EE.1010
11| RESISTANCE INTERMEDIATE SHEET| Y.EMP.3EE.1011
12| KELVİN CHICKEN MOTOR 45 KW| Y.EMP.3EE.1012
13| HALOGEN LAMP SENSE| Y.EMP.3EE.1013
14| ŞARTEL TRİFAZE 3x20A| Y.EMP.3EE.1014
15| RESISTANCE| Y.EMP.3EE.1015
16| ON-OFF SWITCH| Y.EMP.3EE.1016
17| BEARING SHAFT SHORT| Y.EMP.3EE.1017
18| BEARING SHAFT LONG| Y.EMP.3EE.1018
19| SPINDLE BEARING ALUMINUM| Y.EMP.3EE.1019
20| 6202 ZZ BEARING| Y.EMP.3EE.1020
21| GEAR| Y.EMP.3EE.1021
22| SLOTTED PIN 5×20| Y.EMP.3EE.1022
23| AZM MASON NUT| Y.EMP.3EE.1023
24| HALOGEN LAMP| Y.EMP.3EE.1024
25| GEAR CHAIN| Y.EMP.3EE.1025

PRODUCT CODE : EHGE30

NO| PRODUCT NAME| P.CODE
1| CHASSIS| Y.EMP.5EE.1001
2| GEAR CHAIN LOCK| Y.EMP.5EE.1002
3| OIL PAN PLATE| Y.EMP.5EE.1003
4| FLAT SHEET| Y.EMP.5EE.1004
5| BAKALITE HANDLE| Y.EMP.5EE.1005
6| TEMPERED GLASS RIGHT LEFT| Y.EMP.5EE.1006
7| RESISTANCE SHEET| Y.EMP.5EE.1007
8| CHICKEN ROASTING SHAFT| Y.EMP.5EE.1008
9| DOOR LOCK CLIP| Y.EMP.5EE.1009
10| RESISTANCE INTERMEDIATE SHEET| Y.EMP.5EE.1010
11| RESISTANCE INTERMEDIATE SHEET| Y.EMP.5EE.1011
12| KELVİN CHICKEN MOTOR 45 KW| Y.EMP.5EE.1012
13| HALOGEN LAMP SENSE| Y.EMP.5EE.1013
14| ŞARTEL TRİFAZE 3x20A| Y.EMP.5EE.1014
15| RESISTANCE| Y.EMP.5EE.1015
16| ON-OFF SWITCH| Y.EMP.5EE.1016
17| BEARING SHAFT SHORT| Y.EMP.5EE.1017
18| BEARING SHAFT LONG| Y.EMP.5EE.1018
19| SPINDLE BEARING ALUMINUM| Y.EMP.5EE.1019
20| 6202 ZZ BEARING| Y.EMP.5EE.1020
21| GEAR| Y.EMP.5EE.1021
22| SLOTTED PIN 5×20| Y.EMP.5EE.1022
23| AZM MASON NUT| Y.EMP.5EE.1023
24| HALOGEN LAMP| Y.EMP.5EE.1024
25| GEAR CHAIN| Y.EMP.5EE.1025
PRODUCT CODE : EHGE30

NO| PRODUCT NAME| P.CODE
1| CHASSIS| Y.EMP.PLS.5EE.1001
2| GEAR CHAIN LOCK| Y.EMP.PLS.5EE.1002
3| OIL PAN PLATE| Y.EMP.PLS.5EE.1003
4| FLAT SHEET| Y.EMP.PLS.5EE.1004
5| BAKELITE HANDLE| Y.EMP.PLS.5EE.1005
6| TEMPERED GLASS RIGHT LEFT| Y.EMP.PLS.5EE.1006
7| RESISTANCE SHEET| Y.EMP.PLS.5EE.1007
8| CHICKEN ROASTING SHAFT| Y.EMP.PLS.5EE.1008
9| DOOR LOCK CLIP| Y.EMP.PLS.5EE.1009
10| RESISTANCE INTERMEDIATE SHEET| Y.EMP.PLS.5EE.1010
11| RESISTANCE INTERMEDIATE SHEET| Y.EMP.PLS.5EE.1011
12| KELVİN CHICKEN MOTOR 45 KW| Y.EMP.PLS.5EE.1012
13| HALOGEN LAMP SENSE| Y.EMP.PLS.5EE.1013
14| ŞARTEL TRİFAZE 3x20A| Y.EMP.PLS.5EE.1014
15| RESISTANCE| Y.EMP.PLS.5EE.1015
16| ON-OFF SWITCH| Y.EMP.PLS.5EE.1016
17| BEARING SHAFT SHORT| Y.EMP.PLS.5EE.1017
18| BEARING SHAFT LONG| Y.EMP.PLS.5EE.1018
19| SPINDLE BEARING ALUMINUM| Y.EMP.PLS.5EE.1019
20| 6202 ZZ BEARING| Y.EMP.PLS.5EE.1020
21| GEAR| Y.EMP.PLS.5EE.1021
22| SLOTTED PIN 5×20| Y.EMP.PLS.5EE.1022
23| AZM MASON NUT| Y.EMP.PLS.5EE.1023
24| HALOGEN LAMP| Y.EMP.PLS.5EE.1024
25| GEAR CHAIN| Y.EMP.PLS.5EE.1025

PRODUCT CODE : EHGE48

NO| PRODUCT NAME| P.CODE
1| CHASSIS| Y.EMP.8EE.1001
2| GEAR CHAIN LOCK| Y.EMP.8EE.1002
3| OIL PAN PLATE| Y.EMP.8EE.1003
4| FLAT SHEET| Y.EMP.8EE.1004
5| BAKELITE HANDLE M6| Y.EMP.8EE.1005
6| TEMPERED GLASS RIGHT LEFT| Y.EMP.8EE.1006
7| RESISTANCE SHEET| Y.EMP.8EE.1007
8| CHICKEN ROASTING SHAFT| Y.EMP.8EE.1008
9| DOOR LOCK CLIP| Y.EMP.8EE.1009
10| RESISTANCE INTERMEDIATE SHEET| Y.EMP.8EE.1010
11| RESISTANCE INTERMEDIATE SHEET| Y.EMP.8EE.1011
12| KELVİN CHICKEN MOTOR 45 KW| Y.EMP.8EE.1012
13| HALOGEN LAMP SENSE| Y.EMP.8EE.1013
14| ŞARTEL TRİFAZE 3x20A| Y.EMP.8EE.1014
15| RESISTANCE| Y.EMP.8EE.1015
16| ON-OFF SWITCH| Y.EMP.8EE.1016
17| BEARING SHAFT SHORT| Y.EMP.8EE.1017
18| BEARING SHAFT LONG| Y.EMP.8EE.1018
19| SPINDLE BEARING ALUMINUM| Y.EMP.8EE.1019
20| 6202 ZZ BEARING| Y.EMP.8EE.1020
21| GEAR| Y.EMP.8EE.1021
22| SLOTTED PIN 5×20| Y.EMP.8EE.1022
23| AZM MASON NUT| Y.EMP.8EE.1023
24| HALOGEN LAMP| Y.EMP.8EE.1024
25| GEAR CHAIN| Y.EMP.8EE.1025
26| GEAR CHAIN LOCK| Y.EMP.8EE.1026

PRODUCT CODE: EMP.8EED

NO| PRODUCT NAME| P.CODE
1| GEAR CHAIN LOCK| Y.EMP.8EED.1001
2| GEAR CHAIN| Y.EMP.8EED.1002
3| OIL PAN PLATE| Y.EMP.8EED.1003
4| OIL PAN FLAT SHEET| Y.EMP.8EED.1004
5| KEEPING BAKALITE (M6) NO 1| Y.EMP.8EED.1005
6| TEMPERED GLASS RIGHT LEFT 465 1500 6 MM| Y.EMP.8EED.1006

7

| RESISTANCE SHEET RESISTANCE CARD SHEET UPPER RESISTANCE COMB HAIR LOWER

M8 NO: 5 BAKALITE OVAL 11 CM ARMUID HANDLE

| ****

Y.EMP.8EED.1007

8| 117749 220V 1000W L: 86 cm U FLAT REZ. M4 DRY LB.5 2 BIG.| Y.EMP.8EED.1008
**9**| HANDLE BUSH

BROACH HANDLE CONNECTION INTERMEDIATE 12 * 12 MM SQUARE ROTARY SPINDLE

SHOT FIXED PLATE

ŞİŞ RIGHT LEFT SPINDLE DIAMETER 5,8 MM

| ** Y.EMP.8EED.1009
10*| 100 32 TABLE DRUNK WHEEL| Y.EMP.8EED.1010
11| DOC013 PANEL CLIP METAL STUD M5| Y.EMP.8EED.1011
12| DOC043 PANEL CLIP METAL DOOR LOCK CLIP| Y.EMP.8EED.1012
13| RESISTANCE INTERMEDIATE SHEET| Y.EMP.8EED.1013
14| RESISTANCE INTERMEDIATE SHEET| Y.EMP.8EED.1014
15| KELVIN CHICKEN ROASTING MOTOR 45 KW| Y.EMP.8EED.1015
16| ILLUMINATED SQUARE KEY-GREEN-DOUBLE| Y.EMP.8EED.1016
17| BEARING SHAFT LONG| Y.EMP.8EED.1017
18| BEARING SHAFT SHORT| Y.EMP.8EED.1018
19| SPINDLE BEARING| Y.EMP.8EED.1019
20| 6202 ZZ BEARING (35 15 11)| Y.EMP.8EED.1020
21| 20 GEAR| Y.EMP.8EED.1021
22| SLOTTED PIN (5X20)| Y.EMP.8EED.1022
23| KM-09 AZM MASON NUT| Y.EMP.8EED.1023
24| B-MSM-GLV-ABP-M14| Y.EMP.8EED.1024
25| 500W HALOGEN BULB SENSE EMFA.2211| Y.EMP.8EED.1025
26| 500W HALOGEN BAR BULB GLOBAL.J118 (OSRAM BRAND)| Y.EMP.8EED.1026

ELECTRIC CIRCUIT SCHEMA

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