VELOCITY BOILER WORKS PHANTOM-XL SERIES MBH Indoor Outdoor Instruction Manual
- August 16, 2024
- VELOCITY BOILER WORKS
Table of Contents
VELOCITY BOILER WORKS PHANTOM-XL SERIES MBH Indoor Outdoor
WARNING Asphyxiation Hazard. Fire Hazard. Explosion Hazard.
This appliance must be installed, serviced or repaired by a skilled and
experienced service technician. Improper installation, adjustment, alteration,
service or maintenance can cause severe personal injury, death, or substantial
property damage. Read and understand these instructions and entire boiler
manual before attempting to service boiler. Up to date boiler manual is posted
on manufacturer’s website.
DANGER Explosion Hazard. Electrical Shock Hazard. Burn Hazard.
Flammable gas, high voltage electricity, moving parts, and very hot water
under high pressure. Assure that all gas and electric power supplies are off
and that water temperature is cool before attempting any disassembly or
service. Do not rely solely on temperature/pressure gauge to make this
determination.
| Water Heater Models | Boiler Models |
|---|---|
| PHXW 400 | PHX 400 |
| PHXW 500 | PHX 500 |
| PHXW 650 | PHX 650 |
| PHXW 800 | PHX 800 |
| PHXW 1000L | PHX 1000L |
NOTICE
The replacement parts noted in this manual are for a standard PHX series
appliance. Different features or components may have been supplied based on
the requests of the customer. Consult factory for repair parts on non-standard
controls and components.
Table 1: PHX 400-1000L Heat Exchanger Assembly Part Numbers
Item No.| ****
Descriptions
| PHX Model Size
---|---|---
400| 500| 650| 800| 1000L
1| Heat Exchanger| Contact Local Representative
2
| Mixer, NG (With Bolts, O-ring, Gaskets)| 111545-01| 111545-02| 111545-03|
111545-04| 111545-05
Mixer, LP (With Bolts, O-ring, Gaskets)| 111544-01| 111544-02| 111544-03|
111544-04| 111544-05
4| Blower (With Bolts, O-ring, Gasket)| 112056-01| 112056-02| 112056-03|
112056-04
5| Thermal Fuse| 112119-01
6| HX Vent Adapter| 109203-01| 112083-05
8| Flue Temp Sensor (with grommet)| 112057-01
9| Vent Adapter Extension| N/A| 112083-03| 112083-04| N/A
10| Drain Valve| 112242-01 (Water Heater), 112242-02 (Boiler)
11| Block Vent Switch Tubing (With Compression Fittings)| 112122-01
12*| HX Flue Adapter Gasket| 104501-01| 112132-01
Table 2: PHX 400-1000L Gas Train Part Numbers
| Item No. | Descriptions | PHX Model Size |
|---|---|---|
| 400 | 500 | 650 |
| 1 | Gasket, Gas Train to Mixer | 108167-01 |
| 2 | Mixer to NPT Adapter (With gasket and hardware) | 108170-01 |
112069-02
3| Ball Valve, Secondary Shut-off| 112242-02| 112242-03
4| High Gas Pres. SW| 112067-01
5| Low Gas Pres. SW| 112067-02
6| Gas Valve Flange, Outlet (with o-ring and hardware)| 112069-01| 112069-02
7| Gas Valve Flange, Inlet (with o-ring and hardware)| 112069-01| 112069-02
8| Gas Valve| 112068-02| 112068-03
9| Ball Valve, Main Shutoff| 112242-06| 112242-04
11*| Tubing for Air Proving Switch and Gas Valve| 112053-01
Table 3: PHX 400-1000L Burner Door Assembly Part Numbers
Item No.| ****
Descriptions
| PHX Model Size
---|---|---
400| 500| 650| 800| 1000L
1| Blower/Fan Outlet Gasket| 112279-03| 112279-04
6| Burner (with gasket and screws)| 112130-01| 112130-02| 112130-03|
112130-04| 112130-05
7| Ignition Electrode (with gasket and screws)| 112131-01
9| Flame Sensor/Flame Rod (gasket and screws)| 112131-02
11-13| Observation Port Assembly| 112133-01
14| Burner Door Screws (M10 X 16mm Stainless)| 112134-03
15| Burner Door Insulation| 112134-01
17*| HX Divider Insulation (with clips and screws)| 112134-02
Table 4: PHX 400-1000L Electronics and Controls Part Numbers
Item No.| ****
Descriptions
| PHX Model Size
---|---|---
400| 500| 650| 800| 1000L
1| Main Boiler Control| 112078-01
2| Display (with hardware)| 112077-01
3| On/Off switch| 112244-02
4| Display Power Supply, 24VDC| 112110-03
5| 24 VAC Transformer| 112110-02
6| 120V PCB| 106512-01
7| Low Voltage PCB| 106513-01
8| USB Type A Panel Mount| 112244-01
9| Block Condensate Switch| 112121-01
10| Condensate Trap/Switch Assy.| 112071-06| 112071-07| 112071-08| 112071-09
11| Condensate Line Tube & Clamps| 112071-02
12| Air Proving SW| 112052-03
13| Blocked Vent SW| 112052-01| 112052-02| 112052-01| 112052-02
14| Low Water Cut Off| 112062-01
15| Fuse Kit (Low Voltage & 120V PCB)| 112054-01
16*| Control Box Slide Rails (Pair)| 112097-01
Table 5: PHX 400-1000L Wire Harness Part Numbers
Item No.| ****
Descriptions
| PHX Model Size
---|---|---
400| 500| 650| 800| 1000L
1| 120 VAC Wire Harness| 112072-01
2| 24 VAC Wire Harness| 112072-02
3| Flow Switch harness| 112072-03 (indoor harness), 112072-07 (outdoor
connector adapter)
4| Gas Valve Harness| 112072-05| 112072-06
5| Ignition Harness| 112072-04
Table 6: PHX 400-1000L Combustion Air Intake Assembly
Item No.| ****
Descriptions
| PHX Model Size
---|---|---
400| 500| 650| 800| 1000L
1| Flex Coupling| 112070-05| N/A
2| Filter Box Adapter Assy.| 112070-02| N/A
3| Filter Box/Mixer gasket| 112070-04
5| Filter Box Assembly| 112070-01
6| Intake Filter| 112108-01
7| Intake Flex Duct (with clamps)| 112070-03 (38″, Cut down to 22″ for
400-500)
Table 7: PHX 400-1000L Water Piping Assemblies
Item No.| ****
Descriptions
| PHX Model Size
---|---|---
400| 500| 650| 800| 1000L
1| Victaulic Coupling| 112243-01
4| Inlet Temp Sensor| 112061-01
5| Outlet Temp Sensor| 112061-02
6| Low Water Cut Off| 112062-01
7| Water Flow Switch| 112063-01 (indoor), 112063-02 (outdoor)
9| T&P Relief Valve (Water Heater)| 112272-01
10
| Pressure Relief Valve (Boiler)|
30 psi| 112273-01| 112273-02
50 psi (standard)| 112273-03| 112273-04
60 psi| 112273-05| 112273-06
75 psi| 112273-07
100 psi| 112273-08
125 psi| 112273-09
150 psi| 112273-10
Table 8: PHX 400-1000L Jacket Part Numbers
Item No.| ****
Descriptions
| PHX Model Size
---|---|---
400| 500| 650| 800| 1000L
1| Front Panel| 112099-09 (indoor), 112099-12 (outdoor)
2| Front Panel Latch| 112246-01 (indoor), 112246-02 (outdoor)
4
| Side Panel (indoor)| 112099-21| 112099-22
Side Panel (outdoor)| 112099-26| 112099-27
5| Panel Handle| 112246-03
6| Corner Post| 112099-01
7| Top Panel| 112099-02| 112099-03
8| Rear Panel| 112099-23
10| Vent Adapter| 107034-02| 109227-01
15| Rear Control Box Gasket (pair)| 112247-01
16| Intake Adapter| 107017-02| 112070-06
17| Intake Panel Gasket*| 112247-02| N/A
18| Control Mounting Rails| 112099-24| 112099-25
PHX 400-1000L Optional Parts List
Table 9: Optional Accessories and Service Kits
| Accessory/Kit | Model Sizes | Part Number |
|---|---|---|
| Heat exchanger cleaning service kit | all | 112267-01 |
| Condensate neutralizer kit | 400-500 | 107860-08 |
| Condensate neutralizer kit | 650-800 | 107860-09 |
| Condensate neutralizer kit | 1000L | 107860-06 |
| Header sensor 1/2″ direct immersion | all | 109196-01 |
| Remote System Water Temp Sensor with 1/2″ NPT Well | all | 109847-03 |
| Outdoor Air Temperature Sensor | all (boilers only) | 108681-01 |
| Gateway, BACnet IP, BACnet MS/TP, Metasys N2 Open | all | 106432-01 |
| Gateway, LonWorks | all | 106433-01 |
| Gateway, Protoair Wireless (Wi-Fi) | all | 112316-01 |
| EMS Signal Converter Kit | all | 108596-02 |
| High Limit w/ Manual Reset Kit: | all | 106056-01 |
| Alarm Buzzer w/ Silencing Switch: | all | 111736-02 |
| PVC Venting (CPVC Starter Kit) | 400-500 | 111569-01 |
| PVC Venting (CPVC Starter Kit) | 650-1000L | 111569-02 |
| Hydronic kit, Grundfos | 400-500 | 109938-21 |
| Hydronic kit, Taco | 400 | 111851-01 |
| Hydronic kit, Taco | 500 | 111851-02 |
| Hydronic kit, Grundfos | 650-800 | 109938-22 |
| Hydronic kit, Taco | 650 | 111851-03 |
| Hydronic kit, Taco | 800 | 111851-05 |
| Hydronic kit, Grundfos | 1000L | 109938-23 |
| Hydronic kit, Taco | 1000L | 111851-04 |
Velocity Boiler Works
3633 I Street
Philadelphia, PA 19134
1-215-535-8900
www.velocityboilerworks.com
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