Blue-White F-1000 Electronic Flow Meter Instruction Manual

August 15, 2024
Blue-White

Blue-White F-1000 Electronic Flow Meter

Product Information

Specifications

  • Maximum Working Pressure: 300 psig / 20.7 bar
  • Maximum Fluid Temperature: 200°F / 93.3°C (Saddle and sensor only), 140°F / 60°C (When mounted on molded PVC tee units or PVC pipe)
  • Ambient Temperature Range: 32°F to 110°F / 0°C to 43°C
  • Enclosure: NEMA 4X (acceptable for outdoor use)
  • Accuracy: +/-2% of full-scale rate reading
  • Repeatability: +/-1% of full-scale rate reading

Product Usage Instructions

How to Install the Meter

Choose a suitable location for installing the flow meter ensuring it meets the specified requirements.

Pipe Flow Stream Requirements

Ensure the pipe flow stream meets the specified requirements for accurate measurement.

How to Install Your Saddle Fitting

  1. Drill the Mounting Hole: Follow the provided instructions to drill the mounting hole.
  2. Install the Saddle: Securely install the saddle fitting ensuring proper alignment.
  3. Check the Saddle Alignment: Verify that the saddle is correctly aligned.
  4. Install the Sensor: Complete the installation by attaching the sensor to the saddle fitting.

Installing the Molded In-Line Fitting (MI)

  • Follow the provided guidelines to install the molded in-line fitting accurately.

How to Install Molded PVC Tee Fitting

  • Properly install the molded PVC tee fitting based on the provided instructions.

How to Operate the Meter

  • The F-1000 electronic flow meter is operated by two AAA batteries. It is factory-calibrated and can display flow rate or total flow on a 6-digit LCD. Choose the appropriate model (F-1000-RB, F-1000-TB, F-1000-RT) based on your measurement needs.

Flow Ranges

  • The flow ranges for the F-1000 meter are between 9 – 10 units.

Maintenance

  • Regular maintenance of the flow meter is essential to ensure accurate measurements. Refer to the maintenance section in the manual for detailed instructions.

Troubleshooting

  • If you encounter any issues with the flow meter, refer to the troubleshooting section in the manual for guidance on resolving common problems.

Replacement Parts List

  • Refer to the replacement parts list provided in the manual for information on ordering spare parts if needed.

FAQ

Q: How long do the AAA batteries typically last in the F-1000 meter?

A: The two AAA batteries powering the unit can last up to one year under normal usage conditions.

Q: What is the difference between the F-1000-RB, F-1000-TB, and F-1000-RT models?

A: The F-1000-RB is a rate meter for measuring and displaying flow rate, the F-1000-TB is a totalizer meter for total flow measurement, and the F-1000-RT is a combination rate/totalizer meter displaying both rate of flow and total flow.

INTRODUCTION

TO THE F-1000

  • Congratulations on purchasing the F-1000 electronic flow meter. The F-1000 is designed to measure the flow of a fluid in a pipe.
  • The meter is factory-calibrated to any engineering unit and displays the rate of flow or the total of flow on a 6-digit LCD.
  • Two AAA batteries power the unit for up to one year. There are three models are available:
  • F-1000-RB is a rate meter – designed to measure and display the rate of flow.
  • F-1000-TB is a totalizer meter – designed to measure and display the total flow.
  • F-1000-RT is a rate/totalizer meter – designed to measure and display both the rate of flow and the total flow.

SPECIFICATIONS

  • *Maximum Working Pressure……………….300** psig / 20.7 bar
  • *Maximum Fluid Temperature………………200o** F / 93.3o C – Saddle and sensor only
    • 200o F / 93.3o C – When mounted on polypropylene inline units.
    • 140o F / 60o C – When mounted on molded PVC tee units or PVC pipe.
  • Ambient Temperature Range… …………….32o to 110o F / 0o to 43o C
  • Enclosure.. …………………………………….NEMA 4X (acceptable for outdoor use)
  • NOTE: Protect the LCD display from direct sunlight.
  • Accuracy…… ………………………………….+/-2% of full scale rate reading
  • Repeatability…. ………………………………+/-1% of full scale rate reading
  • Power Requirements… ……………………..Two standard AAA alkaline batteries (included)
  • Battery Life Expectancy…. …………………1 year minimum
  • Maximum fluid debris size. ………………….0.020” diameter
  • Note: A large amount of debris in the water system will deteriorate the paddlewheel quickly with excessive wear.
  • Additionally, long stands of hair or string can catch on the paddlewheel and prevent flow measurement.
  • We recommend using a filter before the flow meter to minimize wear, fouling, and clogging.

FEATURES

  • Easy to read .35″ high, six digit LCD display
  • Installs quickly on existing pipe
  • Factory calibrated – nothing to program
  • Minimal maintenance required
  • No pressure drop
  • Weather resistant enclosure
  • Corrosion resistant PVDF sensor, ABS enclosure
  • High accuracy
  • Large calibrated flow range

Temperature vs. Pressure

Pressure and temperature limits are inversely proportional.

HOW TO INSTALL

MOUNTING LOCATION

  • Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing the F-1000 on specialized systems.
  • Note: The F-1000 should be serviced by qualified persons only.
  • Although the F-1000 is designed to withstand outdoor conditions, a cool, dry location where the unit can be easily serviced is recommended. The life of the LCD display will be severely reduced when installed in direct sunlight.
  • Do not install the meter so that the LCD is in direct sunlight.
  • The F-1000 can be mounted on horizontal or vertical runs of pipe (see figure 4, 5 and 6). Mounting anywhere around the diameter of vertical pipe is acceptable, however, the pipe must be completely full of water at all times.
  • Back pressure is essential on downward flows.
  • The F-1000 accuracy is affected by disturbances such as pumps, elbows, tees, valves in the flow stream. Install the meter in a straight run of pipe as far as possible from any disturbances.
  • The distance required for accuracy will depend on the type of disturbance.

Type Of Disturbance| Minimum Inlet Pipe Length| Minimum Outlet Pipe Length
---|---|---
Flange| 10 X Pipe I.D.| 5 X Pipe I.D.
Reducer| 15 X Pipe I.D.| 5 X Pipe I.D.
90 Elbow| 20 X Pipe I.D.| 5 X Pipe I.D.
Two 90 Elbow – 1 Direction| 25 X Pipe I.D.| 5 X Pipe I.D.
Two 90 Elbows – 2 Directions| 40 X Pipe I.D.| 5 X Pipe I.D.
Pump or Gate ValvesValves| 50 X Pipe I.D.| 5 X Pipe I.D.

  • The pipe must be completely full at all times. Air bubbles or air pockets in the flow stream will adversely affect the reading. A small amount of back pressure is recommended in horizontal runs of pipe.
  • The F-1000 is powered by two AAA batteries. Life expectancy is one year minimum.

PIPE FLOW STREAM REQUIREMENTS

  • The F-1000 accuracy is based on steady, undisturbed flow with a fully developed turbulent flow profile. Pulsating, swirling and other disruptions in the flow stream will effect the meter’s accuracy.
  • The F-1000 is factory calibrated to ± 2% of full scale rate reading. When measuring total flow, accumulated error over time must be considered. Accuracy is based on laboratory testing of nominal pipe dimensions.
  • Your actual accuracy will vary based on your actual pipe I.D. And other installation factors.
  • There are two basic types of flow profiles; turbulent and laminar (see figure 3).
  • Turbulent flow exists when the speed of the fluid flowing in the pipe is nearly constant across the entire width of the pipe. This is typical of low viscosity fluids; like water, flowing at high velocity.
  • Laminar flow exists when the speed of the fluid flowing in the center of the pipe is greater than the speed of the fluid at the outer edge near the pipe wall. This is typical of high viscosity fluids flowing at low velocity.
  • Because the F-1000 is measuring the fluid near the pipe wall only (especially in larger pipe sizes), a constant flow velocity across the flow stream is required.

To determine which type of flow exists in your installation, the following is required:

  • Flow rate of the fluid in GPM – Q
  • Specific gravity of the fluid – G
  • Pipe inside diameter in inches – D
  • Fluid viscocity in centepoise – V

Use the following equation to determine the REYNOLDS NUMBER:

  • REYNOLDS NUMBER = 3160 x Q x G D x V
  • Flow conditions with a Reynolds Number greater than 4000 is fully developed turbulent flow. A Reynolds Number less than 2000 is laminar flow. The F-1000 requires a Reynolds number greater than 4000 to maintain accuracy.

Vertical Mount

Horizontal Mount

HOW TO INSTALL YOUR F-1000 SADDLE FITTING

  • The F-1000 saddle is designed to mount on smooth schedule 40 IPS pipe, schedule 80 IPS pipe (ASTM-D-1785) , PN10 metric pipe or PN16 metric pipe (DIN 8062).
  • The outside of the pipe must be clean, smooth and free of surface imperfections.
  • The outside diameter must be as specified to ensure a leak free installation. The inside diameter must be as specified to ensure meter accuracy.

I.P.S. Pipe Sizes (in inches)

(ASTM-D-1785) Schedule 40 Schedule 80
Nominal Pipe Size Length Height
Inside Diameter Outside Diameter Inside Diameter
1-1/2” 3-3/16” 4-5/16”
2” 3-3/16” 4-5/16”
2.5” 3-3/16” 4-5/16”
3” 3-3/16” 4-5/16”
4” 3-3/16” 4-5/16”
6” 3-3/16” 4-1/4”
8” 3-3/16” 4-1/4”
10” 4-1/2” 4-1/4”
12” 4-1/2” 4-1/4”

Metric Pipe Sizes (in millimeters)

(DIN 8062) Pn10 Pn16
Nominal Pipe Size Length Height
Inside Diameter Outstide Diameter Inside Diameter
50 mm 81 110
63 mm 81 110
75 mm 81 110
90 mm 81 110
110 mm 81 110
160 mm 81 108
200 mm 81 108
250 mm 114 108
315 mm 114 108

DRILL THE MOUNTING HOLE

  • Select an area on the pipe as outlined in section 4.1. Be sure the surface area of the pipe is clean and smooth.
  • Drill a 1-1/8″ diameter hole through the pipe wall. The F-1000 meter can be installed up to 45 degrees from the top of the pipe. A hole saw kit is available from the factory, order part number 20000-062.
  • Clean all burrs from inside and outside the hole. Use fine sandpaper (440 grit) if necessary.

INSTALL THE SADDLE

  • Insert the alignment tool through the top of the saddle. Proper alignment is critical! Slide the large O-ring over the bottom of the alignment tool and into the groove on the underside of the saddle.
  • With the alignment tool and O-ring in place, position the saddle over the drilled hole. Insert the alignment tool into the hole seating the saddle.
  • Be sure the Oring is properly seated in the O-ring groove. Place the pipe clamps around the pipe and into the slots on the saddle. Tighten the clamps in an alternating method.

CHECK THE SADDLE ALIGNMENT

  • Pull the alignment tool out of the saddle. (If the tool is not easily removed, slightly loosen the clamps) Inspect the hole.
  • The saddle must be mounted directly over the hole. Adjust the saddle alignment until the alignment tool slides freely in and out of the saddle.
  • Be certain the O-ring is properly seated and visible in the groove around the hole.
  • Tighten the clamps.

INSTALL THE F-1000 SENSOR

  • Be sure two O-rings are located on the sensor body. The O-rings have been lubricated at the factory with silicone oil.
  • Push the sensor assembly into the saddle with a twisting motion. The notch on the sensor body must fit into the slot on the saddle. Be sure the sensor is fully inserted into the saddle.
  • HAND TIGHTEN the union nut.

INSTALLING THE MOLDED IN-LINE FITTING (MI)

  • All molded in-line (MI) fittings have male American National Standard Taper Pipe Threads (MPT).
  • Select an area on the pipe as outlined in section 4.1.
  • Install the F-1000 as you would any other plastic pipe fitting. Be sure the inlet and outlet fittings are aligned properly. Improper alignment of the fittings will put stress on the adapter connections and may cause leaking or fitting damage.
  • Do not over tighten the fittings. Use PTFE tape sealant only on the adapter threads.
  • The F-1000 can be mounted on horizontal or vertical runs of pipe. Mounting at the twelve o’clock position on horizontal pipe is recommended.
  • Mounting anywhere around the diameter of vertical pipe is acceptable, however, the pipe must be completely full of water at all times. See figure 4, 5 and 6.
  • Be sure the inlet and outlet plumbing is properly secured. The F-1000 is not designed to support the weight of related piping. Improperly supported pipes will put stress on the adapter connections and may cause leaking or fitting damage.

Nominal Pipe Size| Body Description| Length L| Height H
---|---|---|---
3/8”| 3/8” MPT-low flow| 4.73”| 5.29”
3/8”| 3/8” MPT-std flow| 4.73”| 5.38”
1/2”| 1/2” MPT-low flow| 5.09”| 5.29”
1/2”| 1/2” MPT-std flow| 5.09”| 5.38”
3/4”| 3/4” MPT-low flow| 5.25”| 5.38”
3/4”| 3/4” MPT-std flow| 5.25”| 5.57”
1.0”| 1.0” MPT-low flow| 5.65”| 5.57”
1.0”| 1.0” MPT-std flow| 5.65”| 5.57”
1.5”| 1.5” MPT-std flow| 6.50”| 6.13”
2.0”| 2.0” MPT-std flow| 6.75”| 6.38”

HOW TO INSTALL MOLDED PVC TEE FITTINGS (TE)

  • Select an area on the pipe as outlined in section 4.1.
  • Remove the F-1000 sensor from the tee fitting. Do not glue the TEE while the sensor is installed.
  • Install the F-1000 tee fitting as you would any other plastic pipe solvent weld (glue) fitting. Do not use too much glue. Excessive glue may create a disturbance in the flow stream which will effect the accuracy of the meter.
  • The F-1000 can be mounted on horizontal or vertical runs of pipe. Mounting at the twelve o’clock position on horizontal pipe is recommended.
  • Mounting anywhere around the diameter of vertical pipe is acceptable, however, the pipe must be completely full of water at all times. See figure 4, 5 and 6.
  • Install the F-1000 sensor. Be sure two O-rings are located on the sensor body.
  • The O-rings have been lubricated at the factory with silicone oil. Push the sensor assembly into the saddle with a twisting motion.
  • The notch on the sensor body must fit into the slot on the saddle. Be sure the sensor is fully inserted into the saddle. HAND TIGHTEN the union nut.
Nominal Pipe Size Length L Height H
1” 4” 6”
1-1/2” 4-1/2” 6-5/8”
2” 4-3/4” 7-1/8”

HOW TO OPERATE

  • Note: The calibrated units of measure such as GPM, LPM, M3H, GALLONS,
  • LITERS, CUBIC METERS, etc., And the decimal point location are preprogrammed at the factory to standard flow ranges (see chart).
  • Any unit of measure can be factory programmed. Please contact the factory for details.
  • The meter is shipped from the factory with 2 AAA batteries installed.
  • When measuring continuous flow (i.e. 24 hours per day, 7 days per week), do not operate the meter in the upper 25% of the calibrated flow range.
  • The paddle speed in these high flow ranges is fast. Damage to the paddle may occur if the meter is allowed to run continuously at the high flow rate, especially with corrosive or abrasive fluids.
  • Model F-1000-RB:The F-1000-RB is the basic rate meter. The meter will display the rate of flow from .01 through 999999 in any engineering units. Some standard units of measure are GPM, GPH, GPD, LPM, LPH, LPD, M3H, etc.
  • Model F-1000-TB:The F-1000-TB is the basic totalizer meter. The meter will display the total flow amounts from .01 through 999999 in any engineering units.
  • Some standard units of measure are GALLONS, LITERS, CUBIC METERS.
  • Pressing and holding the RESET button (located on the front panel) for at least 2.0 seconds resets the total to zero. This feature can be disabled — see Fig. 12 below.
  • Model F-1000-RT:The F-1000-RT is the rate and totalizer meter. The meter will display the flow rate amounts and the total flow amounts from .01 through 999999 in any engineering units. Some standard units of measure are
  • GALLONS PER MINUTE, GALLONS PER HOUR, GALLONS PER DAY, LITERS PER MINUTE, LITERS PER HOUR, LITERS PER DAY, CUBIC METERS PER HOUR, CUBIC METERS PER DAY. Pressing the RESET button (located on the front panel) toggles the display between flow rate and total flow.
  • Pressing and holding the RESET button for at least 2.0 seconds while the total flow value is displayed will reset the total to zero. This feature can be disabled . See Fig. 12 below.

F-1000 Circuit Board

FLOW RANGES

  • The F-1000 is factory calibrated to ± 2% of full scale rate reading. When measuring total flow, accumulated error over time must be considered.
  • Accuracy is based on laboratory testing of nominal pipe dimensions. Your actual accuracy will vary based on your actual pipe I.D. And other installation factors.
  • Due to increased wear on the paddle and axle, continuous operation at the upper 25% of the flow range is not recommended.

METRIC PIPES

(Meet DIN 8062)

SADDLES – Standard Flow [Min – Max]

Pipe Size LPM 1 LPH 1 M3H 1
50 MM – PN 10 & PN 16 70.0 – 700.0 4200 – 42000 4.20 – 42.00
63 MM – PN 10 & PN 16 110 – 1100 6600 – 66000 6.60 – 66.00
75 MM – PN 10 & PN 16 150-1500 9000 – 90000 9.00 – 90.00
90 MM – PN 10 & PN 16 230 – 2300 13800 – 138000 13.8 – 138.0
110 MM – PN 10 & PN 16 350 – 3500 21000 – 210000 21.0 – 210.0
160 MM – PN 10 & PN 16 720 – 7200 43000 – 430000 43.0 – 430.0
200 MM – PN 10 & PN 16 1150 – 11500 70000 – 700000 70.0 – 700.0
160 MM – PN 10 1700 – 17000 100000 – 1000000 100 – 1000
200 MM – PN 10 2700 – 27000 170000 – 1700000 170 – 1700

IPS PIPES (Some molded bodies are no longer sold, but are shown for reference only.)

MOLDED INLINE BODIES [Min – Max] (Meet ASTM-D-1785)

Pipe Size| RANGE#| GPM| GPH| GPD| LPM| LPH| M3H
---|---|---|---|---|---|---|---
3/8”| 1| .800 – 8.000| 48.0 – 480.0| 1100 – 11000| 3.00 – 30.00| 180 – 1800| 0.180 – 1.800
3/8”| 2| .400 – 4.000| 20.0 – 200.0| 550 – 5500| 1.00 – 10.00| 60.0 – 600.0| 0.060 – 0.600
1/2”| 1| 2.00 – 20.00| 120 – 1200| 2800 – 28000| 7.00 – 70.00| 420 – 4200| 0.420 – 4.200
1/2”| 2| .500 – 5.000| 30.00 – 300.0| 700 – 7000| 2.00 – 20.00| 120 – 1200| 0.120 – 1.200
3/4”| 1| 3.00 – 30.00| 180 – 1800| 4320 – 43200| 11.0 – 110.0| 660 – 6600| 0.660 – 6.600
3/4”| 2| .800 – 8.000| 48.0 – 480.0| 1100 – 11000| 3.00 – 30.00| 180 – 1800| 0.180 – 1.800
1”| 1| 5.00 – 50.00| 300 – 3000| 7200 – 72000| 20.0 – 200.0| 1200 – 12000| 1.20 – 12.00
1”| 2| 2.00 – 20.00| 120 – 1200| 2800 – 28000| 7.00 – 70.00| 420 – 4200| 0.420 – 4.200
1-1/2”| 1| 4.00 – 40.00| 240 – 2400| 5700 – 57000| 15.0 – 150.0| 900 – 9000| 0.900 – 9.000
1-1/2”| 2| 6.00 – 60.00| 360 – 3600| 8600 – 86000| 25.0 – 250.0| 1500 – 15000| 1.50 – 15.00
1-1/2”| 3| 10.0 – 100.0| 600 – 6000| 14400 – 144000| 40.0 – 400.0| 2400 – 24000| 2.40 – 24.00
2”| 1| 4.00 – 40.00| 240 – 2400| 5700 – 57000| 15.0 – 150.0| 900 – 9000| 0.900 – 9.000
2”| 2| 6.00 – 60.00| 360 – 3600| 8600 – 86000| 25.0 – 250.0| 1500 – 15000| 1.50 – 15.00
2”| 3| 10.0 – 100.0| 600 – 6000| 14400 -144000| 40.0 – 400.0| 2400 – 24000| 2.40 – 24.00
2”| 4| 20.0 – 200.0| 1200 – 12000| 28800 – 288000| 70.0 – 700.0| 4200 – 42000| 4.20 – 42.00

SADDLES – Standard Flow [Min – Max]

Pipe Size| GPM 1| GPH 1| GPD 1| LPM 1| LPH 1| M3H 1
---|---|---|---|---|---|---
1-1/2” IPS| 15.0 – 150.0| 900 – 9000| 21500 – 215000| 60.0 – 600.0| 3600 – 36000| 3.60 – 36.00
2.0” IPS| 30.0 – 300.0| 1800 – 18000| 43000 – 430000| 100 – 1000| 6000 – 60000| 6.00 – 60.00
2.5” IPS| 40.0 – 400.0| 2400 – 240000| 57600 – 576000| 150 – 1500| 9000 – 90000| 6.00 – 60.00
3.0” IPS| 60.0 – 600.0| 3600 – 36000| 86500 – 865000| 250 – 2500| 15000 – 150000| 15.0 – 150.0
4.0” IPS| 100 – 1000| 6000 – 60000| 144000 – 999999| 400 – 4000| 24000 – 240000| 24.0 – 240.0
6.0” IPS| 250 – 2500| 15000 – 150000| 360000 – 999999| 900 – 9000| 54000 – 540000| 54.0 – 540.0
8.0” IPS| 400 – 4000| 24000 – 240000| 575000 – 999999| 1500 – 15000| 90000 – 900000| 90.0 – 900.0
10.0” IPS| 600 – 6000| 36000 – 360000| 865000 – 999999| 2200 – 22000| 132000 – 999999| 132 – 1320
12.0” IPS| 800 – 8000| 48000 – 480000| N/A| 3000 – 30000| 180000 – 999999| 180 – 1800

HOW TO MAINTAIN THE F-1000

  • The F-1000 requires very little maintenance, however, some conditions will cause increased wear on the paddle and/or possible damage to the unit. Damage caused by corrosive or abrasive fluids is not covered under warranty.
  • Periodically remove the sensor assembly from the pipe fitting and inspect the meter for signs of wear and obstructions. Clean the paddle of any foreign objects. Paddle and axle wear can be caused by chemical attack and/or abrasive fluids.
  • Replace the paddle and axle if worn. To minimize wear or fouling by debris, long hairs or string, install a filter or strainer before the flow meter.
  • Although the meter is capable of operating at the high end of the flow range, the meter should not be allowed to operate continuously at flow rates in the upper 1/4 or 25% of the calibrated flow range.
  • The paddle and axle life is directly related to the rate of flow and the fluid being measured. Corrosive and abrasive fluids moving at high flow rates will cause increased wear requiring frequent inspection and maintenance.
  • Although the F-1000 is designed to withstand outdoor conditions, a cool, dry location where the unit can be easily serviced is recommended.
  • The life of the LCD display will be severely reduced when installed in direct sunlight. Do not install the meter so that the LCD is in direct sunlight.
  • O-rings should be inspected periodically. Immediately replace the o-rings at any sign of wear, swelling, cracking or discoloration.
  • The meter is designed to withstand minor condensation inside the enclosure.
  • Prolonged excessive moisture inside the enclosure, due to high humidity conditions, may damage the meter. Reduce the humidity or move the meter to a less humid location.
  • Replace the two AAA batteries every 12 months. The program memory is “nonvolitile” and will not erase when replacing the batteries. Processing power will be maintained for about 45 seconds, preventing the lose of totalizing data, while the batteries are being replaced. To replace the batteries, open the rear panel of the enclosure by removing the two Phillips screws. After replacing the batteries, be sure the foam insert is in place and the panel gasket seal is in good condition, before closing the rear panel.
  • Test the electronics by removing the sensor assembly from the pipe fitting and spinning the paddle by hand. While spinning, the number “0” reading in the display window indicates that the battery is supplying power to the meter but a signal is not being processed by the circuitry. In this case, the circuitry must be serviced by an authorized service center.

TROUBLESHOOTING

  • Situation : Leaking
  • Cause: Improper installation ………………………..Solution: section 4.3 section 4.3.1 thru 4.3.4 section 4.4, 4.5
    • Worn or damaged O-rings………………….Solution: section 7.0
  • Situation: Moisture inside enclosure
  • Cause: Condensation …………………………………..Solution: section 7.0
    • Damaged panel gasket ………………………Solution: section 7.0
    • Situation: Flow rate reading is inaccurate
  • Cause: Improper installation…………………………Solution: section 4.3
    • Improper velocity profile…………………… Solution: section 4.1, 4.2
    • Improper alignment / installation………..Solution: section 4.3.3
    • Worn paddle and/or axle…………………….Solution: section 7.0
    • Accumulated reading error………………….Solution: section 6.0
  • Situation: No display
  • Cause: Electronics damaged………………………….Solution: section 7.0
    • Dead batteries… ………………………………..Solution: section 7.0
  • Situation: Display shows zero flow
  • Cause: Saddle not aligned……………………………. Solution: section 4.3.3
    • Electronics damaged………………………….Solution : section 7.0
    • Flow rate is out of range…………………….Solution: section 6.0

Paddle Removal

PARTS LIST

Item Part# Description Qty
1 70000-783 Paddle assembly PVDF 1
2 90003-021 O-ring 022 Viton E60 2
3 90007-589 Axle PVDF 1
90007-567 Axle Hastelly 1
   
4 71000-238 Sensor body assembly F-100 no paddle 1
5 91001-280 Union Nut 1
6 90011-080 Screw #6 x .37 PH Pan B 18/8 2
7 90012-198 Label F-1000-RB GPM 1
90012-199 Label F-1000-RB GPH 1
90012-200 Label F-1000-RB LPM 1
90012-201 Label F-1000-RB LPH 1
90012-202 Label F-1000-RB M3H 1
90012-221 Label F-1000-TB overlay 1
90012-222 Label F-1000-RT overlay 1
8 76001-187 Housing F-1000 1
9 RBC-pipe-units Circuit board for model RB. Must specify pipe 1
TBC-pipe-units Circuit board for model TB. Must specify pipe 1
RTC-pipe-units Circuit board for model RT. Must specify pipe 1
10 90011-169 Screw #4 .25 Phil Pan “A” 1
11 90013-260 Foam pad 1.25 x 1.25 x 2.25 1
12 90008-318 Battery each AAA 2
13 90006-590 Gasket F-1000 1
14 90008-319 Battery clip F-1000 1
15 90002-203 Rear plate F-1000 1
16 90011-113 Screw #4 .50 Phil oval “A” 2
17 90010-241 Battery Connector 1

MOLDED IN-LINE BODY PARTS LIST

Complete Kit Ordering Numbers

Complete kits include:

  • Molded inline body fitting
  • Instruction manual

Molded In-Line Pipe Fittings

TEE Pipe Fittings

SADDLE PARTS LIST

Replacement Part Numbers

Item Part No. Description
1 90007-830 Alignment tool
2 91001-115 Saddle, 1-1/2” pipe (50mm)
  91001-114 Saddle, 2” pipe (63mm)
  91001-116 Saddle, 3” pipe (90mm)
  76100-087 Saddle, 4” pipe (110mm)
  76100-088 Saddle, 6” pipe (160mm)
  76100-089 Saddle, 8” pipe (200mm)
  76100-139 Saddle, 10” & 12” pipe
3 90008-010 Hose-Clamp #28 for 1-1/2” pipe
  90008-137 Hose-Clamp #40 for 2” pipe
  90008-015 Hose-Clamp #52 for 3” pipe
  90008-018 Hose-Clamp #72 for 4” pipe
  90008-019 Hose-Clamp #116 for 6” pipe
  90008-020 Hose-Clamp #152 for 8” pipe
  90008-348 Hose-Clamp #188 for 10” pipe
  90008-349 Hose-Clamp #224 for 12” pipe
4 90003-108 O-ring / Viton® for 1-1/2”, 2”, 3”
  90003-114 O-ring / Viton® for 4”, 6”, 8”, 10”, 12”

Complete Kit Ordering Numbers

U.S. (IPS) Pipe Saddle Fittings

Kit No| Description
15K4| 1-1/2” IPS pipe, schedule 40, PVDF
15K8| 1-1/2” IPS pipe, schedule 80, PVDF
20K4| 2” IPS pipe, schedule 40, PVDF
20K8| 2” IPS pipe, schedule 80, PVDF
30K4| 3” IPS pipe, schedule 40, PVDF
30K8| 3” IPS pipe, schedule 80, PVDF
40A4| 4” IPS pipe, schedule 40, PVC
40A8| 4” IPS pipe, schedule 80, PVC
60A4| 6” IPS pipe, schedule 40, PVC
60A8| 6” IPS pipe, schedule 80, PVC
80A4| 8” IPS pipe, schedule 40, PVC
80A8| 8” IPS pipe, schedule 80, PVC
100A4| 10” IPS pipe, schedule 40, PVC
100A8| 10” IPS pipe, schedule 80, PVC
120A4| 12” IPS pipe, schedule 40, PVC
120A8| 12” IPS pipe, schedule 80, PVC
Metric (DIN 8062) Pipe Saddle Fittings

Kit No| Description
05K0| 50mm Metric pipe, Pn10, PVDF
05K6| 50mm Metric pipe, Pn16, PVDF
06K0| 63mm Metric pipe, Pn10, PVDF
06K6| 63mm Metric pipe, Pn16, PVDF
09K0| 90mm Metric pipe, Pn10, PVDF
09K6| 90mm Metric pipe, Pn16, PVDF
11A0| 110mm Metric pipe, Pn10, PVC
11A6| 110mm Metric pipe, Pn16, PVC
16A0| 160mm Metric pipe, Pn10, PVC
16A6| 160mm Metric pipe, Pn16, PVC
20A0| 200mm Metric pipe, Pn10, PVC

Complete kits include:

    1. Saddle fitting
    1. Pipe clamps
    1. O-ring seal
    1. Installation alignment tool
    1. Instruction manual
    1. Union nut

BLUE-WHITE LIMITED WARRANTY

  • Your Blue-White product is a quality product and is warranted for a specific time from date of purchase (proof of purchase is required). The product will be repaired or replaced at our discretion. Failure must have occurred due to defect in material or workmanship and not as a result of operation of the product other than in normal operation as defined in the product manual. Warranty status is determined by the product’s serial label and the sales invoice or receipt. The serial label must be on the product and legible. The warranty status of the product will be verified by Blue-White or a factory authorized service center.
  • Variable Area and Digital Flow meters are warranted for 1 year from date of purchase (proof of purchase is required). The flow meter will be repaired or replaced at our discretion. The S6A ultrasonic flow meter is warranted for 2 years from date of purchase (proof of purchase is required). The flow meter will be repaired or replaced at our discretion.

WHAT IS NOT COVERED

  • Freight to the factory, or service center.
  • Products that have been tampered with, or in pieces.
  • Damage resulting from misuse, carelessness such as chemical spills on the enclosure, abuse, lack of maintenance, or alteration which is out of our control.
  • Damage by faulty wiring, power surges or acts of nature.
  • Damage that occurs as a result of: meter misalignment, improper installation, over tightening, use of nonrecommended chemicals, use of non-reccomended adhesives or pipe dopes, excessive heat or pressure, or allowing the meter to support the weight of related piping.
  • BLUE-WHITE does not assume responsibility for any loss, damage, or expense directly or indirectly related to or arising out of the use of its products. Failure must have occurred due to defect in material or workmanship and not as a result of operation of the product other than in normal operation as defined in the manual.
  • Warranty status is determined by the product’s serial label and the sales invoice or receipt. The serial label must be on the product and legible. The warranty status will be verified by Blue-White or a factory authorized service center.

PROCEDURE FOR IN WARRANTY REPAIR

  • Warranty service must be performed by the factory or an authorized service center. Contact the factory or local repair center to obtain a RMA (Return Material Authorization) number. It is recommended to include foot strainer and injection/check valve fitting since these devices may be clogged and part of the problem. Decontaminate, dry, and carefully pack the product to be repaired. Please enclose a brief description of the problem and proof of purchase.
  • Prepay all shipping and insurance cost. COD shipments will not be accepted. Damage caused by improper packaging is the responsibility of the sender. When In-Warranty repair is completed, the factory pays for return shipping to the dealer or customer.

PRODUCT USE WARNING

  • Blue-White products are manufactured to meet the highest quality standards in the industry. Each product instruction manual includes a description of the associated product warranty and provides the user with important safety information. Purchasers, installers, and operators of Blue-White products should take the time to inform themselves about the safe operation of these products. In addition, Customers are expected to do their own due diligence regarding which products and materials are best suited for their intended applications. BLUE-WHITE is pleased to assist in this effort but does not guarantee the suitability of any particular product for any specific application as Blue-White does not have the same degree of familiarity with the application that the customer/end user has. While BLUE-WHITE will honor all of its product warranties according to their terms and conditions, Blue-White shall only be obligated to repair or replace its defective parts or products in accordance with the associated product warranties.
  • BLUE-WHITE SHALL NOT BE LIABLE EITHER IN TORT OR IN CONTRACT FOR ANY LOSS OR DAMAGE WHETHER DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL, ARISING OUT OF OR RELATED TO THE FAILURE OF ANY OF ITS PARTS OR PRODUCTS OR OF THEIR NONSUITABILITY FOR A GIVEN PURPOSE OR APPLICATION.

CHEMICAL RESISTANCE WARNING

  • BLUE-WHITE offers a wide variety of wetted parts. Purchasers, installers, and operators of Blue-White products must be well informed and aware of the precautions to be taken when injecting or measuring various chemicals, especially those considered to be irritants, contaminants or hazardous. Customers are expected to do their own due diligence regarding which products and materials are best suited for their applications, particularly as it may relate to the potential effects of certain chemicals on Blue-White products and the potential for adverse chemical interactions.
  • Blue-White tests its products with water only. The chemical resistance information included in this instruction manual was supplied to BLUE-WHITE by reputable sources, but Blue-White is not able to vouch for the accuracy or completeness thereof. While BLUE-WHITE will honor all of its product warranties according to their terms and conditions, Blue-White shall only be obligated to repair or replace its defective parts or products in accordance with the associated product warranties.
  • BLUE-WHITE SHALL NOT BE LIABLE EITHER IN TORT OR IN CONTRACT FOR ANY LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL, ARISING OUT OF OR RELATED TO THE USE OF CHEMICALS IN CONNECTION WITH ANY BLUE-WHITE PRODUCTS.
  • Users of electrical and electronic equipment (EEE) with the WEEE marking per Annex IV of the WEEE Directive must not dispose of end of life EEE as unsorted municipal waste, but use the collection framework available to them for the return, recycle, recovery of WEEE and minimize any potential effects of EEE on the environment and human health due to the presence of hazardous substances. The WEEE marking applies only to countries within the European Union (EU) and Norway. Appliances are labeled in accordance with European Directive 2002/96/EC.
  • Contact your local waste recovery agency for a Designated Collection Facility in your area.
  • URL:www.Blue-White.com
  • E-mail:sales@blue-white.com
  • Customerservice@blue-white.com
  • Phone: 714-893-8529
  • Fax: 714-894-0149

References

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