MechMaxx T18 Stand On Hydraulic Track Dumper with E Start Instructions
- August 16, 2024
- MechMaxx
Table of Contents
MechMaxx T18 Stand-On Hydraulic Track Dumper with E Start
Specifications
| Model | Hydraulic Tracked Dumper |
|---|---|
| Engine | Loncin G420F(D) |
| Engine Type | Single cylinder, 4 stroke, air-cooled, OHV |
| Engine Displacement | 420cc |
| Horsepower | 15hp |
| Start | E-Start |
| Loading Capacity | 1800 lbs |
Safety Instructions
- Before operating the machine, read and understand the entire Operator’s Manual.
- Always wear appropriate safety gear such as helmets, gloves, and safety glasses.
- Inspect the machine for any visible damage or issues before each use.
Assembly
- Unpack the container and check that all supplied contents are present.
- Follow the assembly instructions provided in the manual to assemble the machine properly.
Operation
- Familiarize yourself with the controls and functions of the machine.
- To start the machine, follow the specific starting instructions provided in the manual.
- When traveling on slopes, operate the machine at a safe speed and maintain control.
Loading Loose Material
- Use the appropriate bucket capacity for the material you are loading.
- Position the machine correctly for efficient loading and unloading.
Maintenance
- Regularly perform maintenance tasks as outlined in the Operator’s Manual.
- Only use original spare parts for maintenance and repair work to ensure operational safety.
Troubleshooting
If you encounter any issues with the machine, refer to the troubleshooting section in the Operator’s Manual for guidance on identifying and resolving common problems.
FAQs
Q: Where can I find the model and serial numbers of the machine?
A: Both the model number and serial number can be found on the main label of
the machine. It is recommended to record both numbers in a safe place for
future reference.
Q: What should I do before operating the machine?
A: Before operating the machine, carefully read and understand the entire
Operator’s Manual for safety and operational instructions. Additionally,
ensure you are wearing appropriate safety gear.
“`
Save This Manual for Future Reference Original Instructions
Hydraulic Tracked Dumper
Operator’s Manual MODEL NUMBER : SERIAL NUMBER :
Both model number and serial number may be found on the main label. You should
record both of them in a safe place for future use.
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING MACHINE
Table of contents
Introduction Specifications Symbols Brief description Safety instructions
Unpacking the container Contents supplied Assemble Know your machine Operation
Starting Travelling on slopes Loading loose material Maintenance Storage
Transportation Trouble shooting
Introduction
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1
Important information on this Operator’s Manual
2
Please store the Operator’s Manual in the storage tube under
3
the engine cover.
4
This Operator’s Manual contains important information on
5
how to work safely, correctly and economically with the
11
machine. Therefore, it aims not only at new operators, but it
12
also serves as a reference for experienced ones. It helps to
13
avoid dangerous situations and reduce repair costs and
14
downtimes. Furthermore, the reliability and the service life
15
of the machine will be increased by following the instructions
in the Operator’s Manual. This is why the Operator’s Manual
17
must always be kept at hand in the machine.
19
20
The safety of the driver and other persons heavily depends on how safely the machine is used. Therefore, carefully read
22
and understand this Operator’s Manual prior to the first
23
drive.This Operator’s Manual will help to familiarise yourself
23
more easily with the machine,thereby enabling you to use it
24
more safely and efficiently.
Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be prepared for possible dangerous situations, as it will be too late for it during operation. As a rule, keep the following in mind:
Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and servicing of the machine. This is why regular maintenance and service work is absolutely necessary.
Extensive maintenance and repair work must always be carried out by an expert with appropriate training. Insist on using original spare parts when carrying out maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value.
Hydraulic Tracked Dumper
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Specifications
Model Engine Engine Type Engine Displacement Horsepower Start Loading capacity Wheelbase Bucket Capacity Track Size Shovel Height Dump Front End Height Dump Back End Height Dump Width Console Height Platform Ground Clearance Working Type Transmission Parking Brake Operator Platdorm Max. Travel Speed Min. Travel Speed Max. Gradeability Ground Pressure (with Operator) Hydralic Pressure Battery Capacity Pump Type Weight (N.W/G.W.) Overall Size Packing Size
Loncin G420F(D) Single cylinder,4 stroke, air-cooled,OHV
420cc 15hp E-Start 1800 lbs 39 in 10.6 cuft 51.27.111.8 63.8 in 33.3 in 43.3
in 24.3 in 40.2 in 104 in Self Loading and Unloading Hydrostatic Track Drive
System Yes Stand-on 0-1.37 mph 0-2.73 mph 30% 2.9 psi (20 kpa ) 2900 psi (20
mpa ) 12V 20Ah Triple Gear Pump 1253/1385 lbs 1084829 in 723151 in
2
Hydraulic Tracked Dumper
Symbols
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The rating plate on your machine may show symbols. These represent important
information about the product or instructions on its use.
Keep hands and feet out of openings while machine is running
Abrupt movement and uneven terrain can throw operator off machine.
Traveling on slopes or with load elevated may result in tipover. Death or
serious crushing injury can result.
Keep bystanders away.
Lift position
Bundle position
Prestart check list must be followed before operation
Tipping,Loss of load, Loads falling or loss of visibility can cause serious
injury or derth Keep out of this area when lift arms are raised.
Operations Guide
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Brief description
All fluids, lubricants, material, etc., used on the machine are subject to specific regulations regarding collection and
disposal. Dispose of different materials and consumables
The driver must always firmly hold onto the handle of the control stand with both hands.
separately and in an environmentally friendly manner! Disposal may be carried out by a dealer only. Also observe
The driver is subjected to high acceleration forces in particular when moving
off with the machine!
Regulations
the national regulations regarding disposal!
Avoid damage to the environment! Do not allow the oil and oily wastes to get
into the ground or stretches of water!
Requirements to be met by the driver
Earth moving machines may be driven and serviced only by persons who meet the
following requirements:
· 18 years or older · Physically and mentally suited for this work · Persons
have been instructed in driving and servicing the earth moving machine and
have proven their qualifications to the contractor · Persons are expected to
carry out work reliably. They have been appointed by the contractor for
driving and servicing the earth moving machine. Get informed on and follow the
legal regulations of your country.
Safety instructions
Identification of warnings and dangers
Important indications regarding the safety of the staff and the machine are
identified in this Operator’s Manual with the following terms and symbols:
Failure to observe the instructions identified by this symbol can result in personal injury or death for the operator or other persons.
Warranty
Warranty claims can be brought forward to your dealer only. Furthermore, the
instructions in this Operator’s Manual must be observed.
Disposal
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Hydraulic Tracked Dumper
Designated use
The machine must only be used in technically perfect condi-
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tion in accordance with its designated use and the instruc-
The machine is intended for:
· Moving earth, gravel, coarse gravel or ballast and rubble
· Every other application is regarded as not designated for the use of the
machine.
Shall not be liable for damage resulting from this and the risk shall be fully
borne by the user.
Designated use also includes observing the instructions set forth in the
Operator’s Manual and observing the maintenance and service conditions.
tions set forth in the Operator’s Manual, and only by safety-conscious persons
who are fully aware of the risks involved in operating the machine! Any
malfunctions, especially those affecting safety, must therefore be rectified
immediately!
Basic rule:
Before putting the machine into operation, inspect the machine for safety in
work and road operation!
Careful and prudent working is the best way to avoid accidents!
Exemption from liability
The Operator’s Manual must always be at hand at the place
Making machine modifications without proper authorizatior and using spare parts, equipment and options that have not
of use of the machine, and must therefore be kept in its storage bin.
been inspected and released can negatively impact the Immediately complete or replace an incomplete or illegible
safety of the machine. Not liable for personal injury and/or Operator’s Manual.
property damage resulting from failure to comply with the In addition to the Operator’s Manual, observe and instruct the
safety instructions and Operator’s Manual, and failure to operator in all other generally applicable legal and other
exercise due care, in the following cases:
mandatory regulations relevant to accident prevention and
· handling
environmental protection.
· operating · servicing and carrying out maintenance work and · repairing the machine. This is also applicable in those cases in which special attention has not been drawn to the duty to exercise due care, in the safety instructions, the Operator’s Manuals and maintenance manuals (machine/engine). · Read and understand the Operator’s Manual before starting up, servicing or repairing the machine. Observe the safety instructions! The machine may not be used for transport jobs on public roads.
These compulsory regulations may also deal with handling hazardous substances,
issuing and/or wearing personal protective equipment, or traffic regulations
With regard to specific operational features, e.g. those relevant to job
organisation, work sequences or the persons entrusted with the work,
supplement the Operator’s Manual by corresponding instructions, including
those relevant to supervising and reporting duties
Persons entrusted with work on the machine must have read and understood the
Operator’s Manual and in particular, chapter “Safety Instructions” before
beginning work. This applies especially to persons working only occasionally
on the machine, e.g. set-up or maintenance
Safety instructions
The machine has been designed and built in accordance with state-of-the-art
standards and the recognised safety regulations. Nevertheless, its use can
constitute a risk to life and limb of the user or of third parties, or cause
damage to the machine and to other material property
The user/owner must check at least from time to time whether the persons
entrusted with operation or maintenance are working in compliance with the
Operator’s Manual and are aware of risks and safety factors.
The user/owner commits himself to operate and keep the machine in perfect
condition, and, if necessary or required by law, to require the operating or
servicing persons to wear protective clothing (e. g. safety shoes, hard hat).
In the event of safety-relevant modifications or changes on the machine or of its behaviour, stop the machine immediately and report the malfunction to the competent authority/person.
Hydraulic Tracked Dumper
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Safety-relevant damage or malfunctions of the machine must Work on the electrical system and equipment, on the under-
be rectified immediately
carriage and the steering and brake systems may be carried
Replace hydraulic hoses within stipulated and appropriate intervals even if no safety relevant defects have been detected
out only by skilled staff which has been specially trained for such work.
Before working on or with the machine, remove jewellery, such as rings, wristwatches, bracelets etc., and tie back long hair and do not wear loose- fitting garments, such as unbuttoned or
Work on the hydraulic system of the machine must be carried out only by staff with special knowledge and experience in hydraulic equipment!
unzipped jackets, ties or scarves.
Seal off the danger zone should it not be possible to keep a
Injury can result from being caught up in the machinery or from safe distance.
rings catching on moving parts!
Stop work if persons do not leave the danger zone in spite of
· Keep the machine clean.This reduces
warning! Keep out of the danger zone!
· Fire hazard, e.g. due to oil-soaked rags lying around
Danger zone:
· Danger of injury, e.g. due to dirt or debris on the foothold, and
· Danger of accidents e.g. due to dirt pile-up on the control elements
The danger zone is the area in which persons are in danger due to the
movements of the
· machine
Observe all safety, warning and information signs and labels on · work equipment
the machine
· additional equipment or
Adhere to prescribed intervals or those specified in the Operator’s Manual for
routine checks/inspections and maintenance work!
For service, inspection, maintenance or repair work, tools and workshop
equipment adapted to the task on hand are absolutely indispensable.
Any work on or with the machine must be carried out by reliable staff only. Do
not let unauthorised persons drive or work with the machine! Observe statutory
minimum age limits!
The machine may be used by correctly trained or competent staff only. The
staff’s authorities for operating, equipping and carrying out maintenance and
repair of the machine must be defined clearly and distinctly!
Define the machine operator’s responsibilities also with regard to observing
traffic regulations. Give the operator the authority to refuse instructions by
third parties that are contrary to safety.
Do not allow persons to be trained or instructed or persons taking part in a
general training course to work on or with the machine without being
permanently supervised by an experienced person!
· material · This also includes the area affected by falling material,
equipment or by parts which are thrown out. The danger zone must be extended
by 0.5 m in the immediate vicinity of · buildings · scaffolds or · other
elements of construction
Safety instructions regarding operation
Avoid any operational mode that might be prejudicial to safety! Before
beginning work, familiarise yourself with the surroundings and circumstances
of the work site. These are e.g. obstacles in the working and travelling area,
the soil bearing capacity and any necessary barriers separating the work site
from public roads Take the necessary precautions to ensure that the machine is
used only when in a safe and reliable state! Operate the machine only if all
protective and safety-oriented devices, e.g. removable safety-devices,
soundproofing elements and exhausters etc., are in place and fully functional!
Check the machine at least once a day/per work shift for visible damage and defects! Report any changes (incl. changes in working behaviour) to the competent organisation/person immediately! If necessary, stop the machine immediately and lock it!
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Hydraulic Tracked Dumper
In the event of malfunctions, stop the machine immediately If the skip is more than half full, drive forwards uphill or
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and lock it! Have any defects rectified immediately!
backwards downhill.
Start and operate the machine from the seat only!
Carry out start-up and shut-down procedures in accordance with the Operator’s
Manual, and observe the indicator lights!
Before putting the machine/attachment into operation (start-up/moving), ensure
that noone is at risk by putting the machine/attachment into operation!
On sloping terrain always adapt your drive speed to the prevailing ground
conditions! Never change to lower gear on a slope but always before reaching
it!
Before leaving the seat always secure the machine against unintentional
movement and unauthorised use!
Lower the work equipment to the ground
Before driving with the machine, and also after interrupting work, check whether all control levers are functional!
The machine has no FOPS protection. Therefore, do not use the machine in areas with danger of falling objects!
Before moving the machine always check whether the supplementary equipment has
safely stowed away or attached!
When driving on public roads, ways and places for purposes of construction
work, observe the traffic regulations in force and, if necessary, ensure
beforehand that the machine is in a condition perfectly compatible with these
regulations!
Ensure good illumination of the machine’s work area in conditions of poor
visibility or after dark!
Before starting work check whether · all safety devices are properly installed and functional Before moving the machine or before taking up work: · Ensure that visibility is sufficient · Inspect the immediate area (children!) · In the work area the operator is responsible for third parties! Caution when handling fuel increased danger of fire! · Ensure that fuel does not come into contact with hot parts!
Stop work if this is not possible to a reasonable degree!
Since the machine has no acoustic warning system, stop the machine or
interrupt work immediately if a person is likely to approach the working range
of the machine!
No lifting, lowering or carrying persons!
Do not smoke during refuelling, and avoid fire and sparks. Stop the engine
during refuelling and do not smoke!
Operation in potentially explosive areas is forbidden.
Never get on or off a moving machine! Never jump off the machine!
Installing a man basket or a working platform is prohibited! When crossing underpasses, bridges and tunnels, or when passing under overhead lines always ensure that there is enough clearance! Always keep a safe distance from the edges of building pits and slopes! When working in buildings or in enclosed areas, look out for: · Height of the ceiling/clearances
The drive levers take time getting used to them. Drive speed must be adapted
to your skills and to the prevailing conditions.
Transport
The machine must be loaded and transported only in accordance with the
Operator’s Manual!
For towing the machine observe the prescribed transport position, admissible
speed and itinerary.
· Width of entrances
Use only suitable means of transport of adequate capaci-
· Maximum load of ceilings and floors
ty/payload!
· Sufficient room ventilation danger of poisoning! Avoid any operation that might be a risk to machine stability! During operation on slopes, drive or work uphill or downhill. If driving across a slope cannot be avoided, bear in mind the
Safely secure the machine on means of transport! Use suitable mounting points
and load-securing devices
The recommissioning procedure must be strictly in accordance with the
Operator’s Manual!
tilting limit of the machine! Always keep the work equipment Temperature ranges
close to the ground! This also applies to driving downhill! When driving or working across a slope, the load must be on the uphill side of the machine.
The machine can be used at a maximum temperature of +45 °C and a minimum temperature of -15 °C. Carry out all maintenance and inspection work before storing the
If the skip is less than half full, drive backwards uphill or machine for the winter. Then store the machine in a dry
forwards downhill.
place at ambient temperature (about +15 °C). Observe these
temperature ranges so as not to affect the machine’s service
life.
Hydraulic Tracked Dumper
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Safety instructions for maintenance
Prior to carrying out assembly work on the machine, ensure that no movable parts will roll away or start moving.
Avoid any operational mode that might be prejudicial to safety!
Observe the adjustment, maintenance and inspection activities and intervals
set forth in the Operator’s Manual, including information on the replacement
of parts/partial equipment!
To avoid the risk of accidents, parts and large assemblies being moved for
replacement purposes must be carefully attached and secured to lifting gear.
Use only suitable lifting gear and suspension systems in a technically perfect
state with
adequate load-bearing capacity!
These activities must be carried out by technical staff only.
Stay clear of suspended loads!
The machine may not be serviced, repaired or test-driven by unauthorised staff
Have loads fastened and crane operators guided by experienced persons only!
Brief the staff/the driver before beginning special operations and maintenance
work! Appoint a person to supervise the activities! In any work concerning the
operation, conversion or adjustment of the machine and its safety-oriented
devices, or any work related to maintenance, inspection and repair, observe
the start-up and shut-down procedures set forth in the Operator’s Manual, and
the information on maintenance work.
If required, secure the maintenance area appropriately! Prior to carrying out
service, maintenance and repair work, attach a warning label, such as “Repair
work do not start machine! “, to the ignition lock/steering wheel or to the
control elements. Remove the ignition key! Carry out service, maintenance and
repair work only if the · machine is positioned on firm and level ground · the
forwards-reverse lever is in neutral · all hydraulically movable attachments
and working equipment have been lowered to the ground · engine is stopped ·
ignition key is removed and · machine has been secured against unintentional
movement Should maintenance or repair be inevitable with the engine running: ·
Only work in groups of two · Both persons must be authorised for the operation
of the machine · Observe the specific safety instructions in the work manual ·
Keep a safe distance from all rotating and moving parts, e.g. fan blades,
V-belt drives, fans etc.
The person guiding the operator must be within sight or sound of him
Always use specially designed or otherwise safety-oriented ladders and working
platforms to carry out overhead assembly work.
Never use machine parts or attachments/superstructures as a climbing aid!
Wear a safety harness when carrying out maintenance work at greater heights!
Keep all handles, steps, handrails, platforms, landings and ladders free from
dirt, snow and ice!
Clean the machine, especially connections and threaded unions, of any traces
of oil, fuel or preservatives before carrying out maintenance/repair work!
Do not use aggressive detergents!
Use lint-free cleaning rags!
Before cleaning the machine with water, steam jet (high-pressure cleaner) or
detergents, cover or tape up all openings which for safety and functional
reasons must be protected against water, steam or detergent penetration.
Special care must be taken with the electrical system.
After cleaning, remove all covers and tapes applied for that purpose!
After cleaning, examine all fuel, lubricant and hydraulic oil lines for leaks,
chafe marks and damage!
Rectify all defects without delay!
Always tighten any screw connections that have been loosened during
maintenance and repair!
Any safety devices removed for set-up, maintenance or repair purposes must be
refitted and checked immediately upon completion of the maintenance and repair
work.
Ensure that all consumables and replaced parts are disposed of safely and with
minimum environmental impact!
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Hydraulic Tracked Dumper
Do not use the work equipment as lifting platforms for Always remove the earthing strap from the battery when
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persons!
working on the electrical system or when carrying out
Before taking up work on machine parts dangerous for life welding work!
and limb (bruising, cutting), always ensure safe blocking/- Starting with a battery jumper cable can be dangerous if
support of these areas
carried out improperly. Observe the safety instructions
Carry out maintenance and repair work beneath a raised regarding the battery!
machine, attachments or additional equipment only if a safe and secure support
has been provided for (the sole use of hydraulic rams, jacks etc. does not
sufficiently secure raised machines or equipment/attachments)
Avoid contact with hot parts, such as the engine block or the exhaust system
during the operation of the machine and for
Gas, dust, steam, smoke
Operate the machine only on adequately ventilated premises! Before starting
the internal combustion engine on enclosed premises, ensure that there is
sufficient ventilation! Observe the regulations in force at the respective
site!
some time afterwards danger of burns!
Before carrying out welding, flame-cutting and grinding work,
Retainer pins can fly out or splinter when struck with force danger of
personal injury!
Do not use starting fuel! This especially applies to those cases in which a
heater plug (intake-air preheating) is used at the same time danger of
explosions!
Apply special care when working on the fuel system
clean the machine and its surroundings from dust and other inflammable
substances, and ensure that the premises are adequately ventilated danger of
explosions!
In areas with special hazards (e.g. toxic gases, caustic vapours, toxic
environments), wear appropriate protective equipment (breathing filters,
protective clothing)!
increased danger of fire!
Hydraulics
Warning of special hazards
Electrical energy
Use only original fuses with the specified current rating! Switch off the
machine immediately and rectify the malfunction if trouble occurs in the
electrical system! When working with the machine, maintain a safe distance
from overhead electric lines! If work must be carried out close to overhead
lines, the equipment/attachments must be kept well away from them. Caution,
danger! Get informed on the prescribed safety distances! If your machine comes
into contact with a live wire Warn others against approaching and touching the
machine Have the live wire de-energised Do not leave the machine until the
line that has been touched or damaged has been safely de-energised! Work on
the electrical system may only be carried out by a technician with appropriate
training, in accordance with the applicable electrical engineering rules
Inspect and check the electric equipment of the machine at regular intervals.
Defects such as loose connections or scorched cables must be rectified
immediately Observe the machine’s operating voltage!
Work on the hydraulic equipment of the machine must be carried out only by
persons having specific technical knowledge and experience in hydraulic
systems! Check all lines, hoses and screw connections regularly for leaks and
obvious damage! Repair any damage and leaks immediately! Splashed oil can
cause injury and fire In accordance with the Operator’s Manual/instructions
for the respective assembly, release the pressure in all system sections and
pressure lines (hydraulic system) to be opened before carrying out any
implementing/repair work! Hydraulic and compressed-air lines must be laid and
fitted properly! Ensure that no connections are interchanged! The fittings,
lengths and quality of the hoses must comply with the technical requirements
Noise
During operation all sound baffles must be closed. Wear ear protectors if
necessary!
Oil, grease and other chemical substances
When handling oil, grease and other chemical substances (e.g. battery
electrolyte sulphuric acid), observe the product-related safety regulations
(safety data sheet)! Be careful when handling hot consumables risk of being
burned or scalded by fluids!
Hydraulic Tracked Dumper
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EN Battery
When handling the battery observe the specific safety instructions and
regulations relevant to accident prevention. Batteries contain sulphuric acid
caustic!
When charging batteries in particular, as well as during normal operation of
batteries, an oxyhydrogen mixture is formed in the battery cells. Danger of
explosion!
In case of a frozen battery or of an insufficient electrolyte level, do not
try start-up with a battery jumper cable. The battery can burst or explode
Dispose of the battery immediately
Tracks
Repair work on the tracks must be carried out by technical staff or by an
authorised workshop only!
Defective tracks reduce the machine’s operational safety. Therefore carry out
regular checks of the tracks for
· Cracks, cuts or other damage
Check track tension at regular intervals.
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Hydraulic Tracked Dumper
Unpacking the container
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Use the screwdriver and hammer to open all the side locks.
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Hydraulic Tracked Dumper
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EN
Contents supplied
The Hydraulic Tracked Dumper comes partially assembled and is shipped in carefully packed package.After all the parts have been removed from the package, you should have:
1 2
3
A
4
5
B
1. Main Body 2. Self-Loading Shovel 3. Control Lever 4. Hardware Bag 5. Operator’s Manual & Engine Manual
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Hydraulic Tracked Dumper
Assemble
Engine Oil
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The main part of the hydraulic tracked dumper was assembled well at the
factory. Other parts need to be assembled by the operator.
Control Lever Assembly
Insert the control levers into the connecting sleeves and tighten them.
OIL HAS BEEN DRAINED FOR SHIPPING.
Failure to fill engine sump with oil before starting engine will result in
permanent damage and void engine warranty.
Control Lever
Shovel Assembly
Attach the connecting plates of the self loading shovel to the connecting
plates of the chassis from outside and align the holes. Secure the connection
with six M10×35 bolts, washers and nuts on both sides.
M10x35
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Know your machine
Shovel Lifting lever Left wheel steering lever Right wheel steering lever
Speed Control Lever Hopper Control lever
Time Totalizer Switch Lock Choke
Battery
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Hydraulic Tracked Dumper
Self-loading Shovel Hopper TRACK
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Speed Control Lever
The speed control lever has two positions: High speed and Low speed
Electric Starter & Start Button (optional)
Recoil Starter Handle
Throttle Control Choke Control Fuel Shut-Off Valve
Left/Right Steering Lever
Operate the lever to turn left/right. Operate the steering levers only at a
reduced speed.
Always release the clutch control lever before changing speeds.
Low speed is for heavier loads, while high speed is are for transporting light
loads or an empty hopper. It is recommended that you use a slower speed until
you are familiar with the operation of the power trackbarrow. If the engine
slows down under a load or the tracks slip, shift the machine into a lower
gear. If the front of the machine rides up, shift the machine into a lower
gear. If the front continues to ride up, lift up on the handles.
Hopper Control lever
Use your left hand, push the lever to forward direction to tip the hopper,
pull back the lever to flat the hopper in its original position.
STOP
Shovel Lifting lever
STOP
Engine On/Off Switch
The engine switch has two positions. OFF – engine will not start or run. ON –
engine will start and run.
Recoil Starter Handle
The recoil starter handle is used to start the engine.
Hydraulic Tracked Dumper
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Shovel Speed Control Valve & Hopper Speed
Control Valve
Operation
The valves have been set in factory, so no need to adjust Add Oil To Engine
them under normal circumstances.
If it’s necessary, rotate the valve on the left counterclockwise to increase the lifting speed of the shovel and clockwise to decrease the speed; rotate the valve on the right counterclockwise to increase the falling speed of the hopper
The engine is shipped without oil. Do not start the engine before adding oil. Please refer to your engine manual for the proper grade of oil to add.
and clockwise to decrease the speed.
1.Make sure the power trackbarrow is on a flat, level
Equal t i re pressure should be maintained at all times. If the tire pressure is not equal in both tires, the machine may not travel in a straight path and the scraper blade may wear unevenly.
surface. 2.Remove the oil fill cap/dipstick to add oil.
1. Turning operation requires the ball valve at low speed. Operate it only
after adjusting the throttle according to the actual load. Do not make a turn
when the ball valve is at high speed gear;
2. For driving, it is necessary to stably control the valve lever. Avoid
sudden stop or start in operation;
3. For normal driving start, it is necessary to stably control the valve
lever to start when the ball valve is at low speed gear;
4. To stop at high speed, the ball valve needs to be switched to the low
speed gear or small throttle state to stabilize the control valve lever to
stop;
5. During normal driving, do not loosen one of the two travel control valve
levers to avoid mis operation of high-speed turning;
6. When the self-loading shovel falls back, the valve levers need to be
stably controlled to avoid big impact between the shovel and ground
OPEN
CLOSED
3.Using a funnel, add oil up to the FULL mark on the dipstick. (See engine
manual for oil capacity, oil recommendation, and location of fill cap.)
DO NOT OVERFILL. Check engine oil level daily and add as needed.
Add Gasoline To Engine
Gasoline is highly flammable and explosive. You can be burned or seriously
injured when handling fuel. Use extreme care when handling gasoline.
Fill the fuel tank outdoors, never indoors. Gasoline vapors can ignite if they
collect inside an enclosure. Explosion can result.
1.The engine must be off and allowed to cool at least two minutes before
adding fuel.
2.Remove the fuel filler cap and fill the tank. (See engine manual for fuel
capacity, fuel recommendation, and location of fuel cap.)
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Hydraulic Tracked Dumper
IMPORTANT: DO NOT OVERFILL!
Starting
EN
This equipment and/or its engine may include evaporative emissions control system components , required to meet EPA and / or CARB regulations, that will only function properly when the fuel tank has been filled to the recommended level. Overfilling may cause permanent damage to evaporative emissions control system components. Filling to the recommended level ensures a vapor gap required to allow for fuel expansion. Pay close attention while filling the fuel tank to ensure that the recommended fuel level inside the tank is not exceeded. Use a portable gasoline container with an appropriately sized dispensing spout when filling the tank. Do not use a funnel or other device that obstructs the view of the tank filling process.
Ignition Switch
Open the choke
Turn the key to the open position and start Hydraulic
3.Reinstall the fuel cap and tighten. Always clean up spilled
Tracked Dumper
fuel.
Pre-start check
1.Move the engine switch to the ON position.
OFF
ON
2.Open the fuel shut-off valve.
Engine normal after a few seconds,knob down choke
OFF
ON
3.Pull the throttle lever forward
Hydraulic Tracked Dumper
17
EN
Operating
After engine warms up, pull throttle lever to accelerate engine speed.
The Hydraulic Tracked Dumper has the steering levers on the handlebars and this makes steering very easy. To turn right or left, simply operate the corresponding right or left steering lever.
The sensitivity of the steering increases in proportion to the speed of the machine and that with the empty machine, a light pressure on the lever is all that is needed to turn. While when the machine is loaded, more pressure is required.
The Hydraulic Tracked Dumper has a maximum capacity of 800kg. However, it is advisable to assess the load and adjust it according to the ground on which the machine will be used.
It is therefore advisable to cover such stretches using low gear and taking extra care. In such situations, the machine should be kept in low gear for the whole stretch.
Avoid sharp turns and frequent changes of direction while driving on the road, in particularly on rough, hard terrains full of sharp, uneven points with a high degree of friction.
Remember to be careful when working in adverse weather conditions (ice, heavy rain and snow) or on types of ground that could make the Hydraulic Tracked Dumper unstable.
When the clutch control lever is released, the machine will stop and brake automatically.
If the machine is stopped on a steep slope, a wedge should be placed against one of the wheels.
Idle Speed
Set the throttle control lever to the SLOW position to reduce stress on the
engine when work is not being performed. Lowering the engine speed will help
extend the life of the engine, as well as conserve fuel and reduce noise
level.
Stop Engine
To stop the engine in an emergency, simply turn the engine switch to the OFF
position. Under normal conditions, use the following procedure:
1.Move the throttle lever to the SLOW ( ) position. 2.Let the engine idle for
one or two minutes. 3.Turn the engine switch to the OFF position. 4.Turn the
fuel valve lever to the OFF ( ) position.
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Hydraulic Tracked Dumper
Do not move the choke control to CLOSE to stop the engine. Backfire or engine damage may occur.
Travelling on slopes
Specific safety instructions
Driving across slopes
EN
The dumper may be driven on firm ground across a slope of up to 10°.
In order to avoid accidents, observe these safety instructions in particular when driving on slopes.
Dump in the skip when driving the machine.
Dump in the skip when driving the machine.
Always drive in low speed on slopes!
This also ensures more precise and smooth movements of the steering system.
When driving on slopes or across obstacles,
MAX. 10°
Do not steer or drive across slopes.
If possible, avoid changing direction when driving on slopes
When steering the machine, ensure that you can stop safely at all times if the
machine starts to skid or if it becomes unstable.
Dumping, swivelling or using the skip on slopes can cause the machine to lose
its balance and to tip over.
Avoid this under all circumstances.
Do not drive on slopes steeper than 15°, otherwise the machine can tip over.
Do not drive across slopes steeper than 10° otherwise the machine can tip over
laterally.
If the tracks slip when driving uphill and it is no longer possible to move on
with the force of the tracks alone
Do not use any auxiliary means to move the machine otherwise it can tip over.
Always drive straight ahead when driving uphill or downhill. Driving
diagonally or at an angle to the slope is very dangerous.
Avoid changing direction on slopes or driving across a slope.
Drive slowly in meadows, on leaves or wet steel plates. The machine risks
slipping even if the slope is not steep. If the engine stops as you drive
across a slope, immediately put the control levers to neutral position and
start the engine again.
Do not exceed the maximum slope.
The angle must be smaller in the case of soft and uneven ground! Do not
actuate the skip as you drive on slopes Always dump in the skip before driving
on slopes Always keep the loader unit 30-40 cm above the ground when driving
the machine. Always reduce your speed as you drive on slopes Always drive
straight ahead when driving uphill or downhill. Avoid driving diagonally or at
an angle. The machine is very narrow. Therefore, drive very carefully on
slopes or on soft or uneven ground. Drive with extreme care on slopes in rain
or if the ground is wet or slippery
Driving on slopes
The dumper may be driven on fim ground on a slope of up to 15°.
MAX. 15°
Hydraulic Tracked Dumper
19
EN B
MAX. 15° A
Do not exceed the maximum slope.
The driver is not allowed to stand on the foothold when driving on slopes with
a loaded machine! If the skip is less than half full, drive backwards uphill
or forwards downhill If the skip is more than half full, drive forwards uphill
or backwards downhill. The angle must be smaller in the case of soft and
uneven ground! Before driving on a slope, lower the skip and do not operate it
on the slope! Always keep the loader unit 30- 40 cm above the ground. Always
reduce your speed as you drive on slopes Always drive straight ahead when
driving uphill or downhill. Avoid driving diagonally or at an angle. The
machine is very narrow. Therefore, drive very carefully on slopes or on soft
or uneven ground. Drive with extreme care on slopes in rain or if the ground
is wet or slippery
Loading loose material
Drive forwards into the material A
C
A
Load the machine only on firm and level ground!
If the loader unit cannot be raised in the materialReduce the load on the
loader unit by reversing Do not carry out any steering movements once the
bucket has penetrated the material.
Do not carry out any steering movements once the bucket has penetrated the
material.
Lower the loader unit only when the machine is at a standstill and if there is
enough room to the front.
The loader unit is not designed for loading compacted material (hard to
penetrate), severe loader unit damage can occur.
Push brake lever B forward Set the loader unit to position C Carry out slow movements of the loader unit. This distributes the material evenly in the skip.
Lower the loader unit to the ground A Push lever 1 back B
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Hydraulic Tracked Dumper
Ensure sufficient stability
EN
Do not drive too closely to the pit
B
Always watch the material as you dump out the skip: ensure that the material is dumped out evenly and does not remain
stuck in the skip, otherwise the machine could tip over
A
Transporting with a full skip
Observe the maximum angle when driving on slopes Fully dump in the skip A
Lower the loader unit (option) to transport position B Always reverse up a
slope at low speed with a full skip
A
B
Parking the machine
Always park the machine on firm ground
Park the machine on level ground Fasten the tracks with fastening elements (e.
g. chocks) 1.Stop the machine 2.Dump in the skip 3.Lower the loader unit to
the ground 4.Reduce engine speed completely 5.Switch off ignition 6.Remove the
ignition key Let the engine run at idling speed for at least 1 minute before
switching it off.
Dumping out the skip
Dumping out the skip alongside a pit is dangerous Push lever B forward
B
A
Hydraulic Tracked Dumper
21
EN
Maintenance
3. Measure the track midline vs. the horizontal line. The reading must not be more than 10cm-15cm.
Maintaining your Hydraulic Tracked Dumper will ensure long life to the machine
and its components.
Preventive Maintenance
1. Turn off the engine and disengage all command levers. The engine must be
cool.
2. Keep the engine’s throttle lever in its SLOW position and remove the spark
plug wire from the spark plug and secure.
3. Inspect the general condition of the power trackbarrow. Check for loose
screws, misalignment or binding of moving parts, cracked or broken parts, and
any other condition that may affect its safe operation.
4. Use a soft brush, vacuum or compressed air to remove all contaminants from
the machine. Then use high quality light oil to lubricate all moving parts.
5. Check the spark plug wire regularly for signs of wear, and replace when
needed.
Never use a “pressure washer” to clean your unit. Water can penetrate tight
areas of the machine and its transmission case and cause damage to spindles,
gears, bearings, or the engine. The use of pressure washers will result in
shortened life and reduce serviceability.
1 2
4
3
Take off the cover #3 by unscrewing the two screws #4. Using two wrenches,
loosen the counter nut #2, tighten the nut #1. Put the cover back on. Repeat
the same procedure on the other track.
Replacing Tracks
10cm ~ 15cm
Hydraulic Oil
Operate the valve levers to lift the self-loading shovel to the highest
position and tip the hopper to the extreme. Unscrew the oil plug and drain the
oil into a container.
Remove the oil dipstick with gasket and add hydraulic oil. The recommended
hydraulic oil is 10W AW32, ASLE H-150, or ISO 32. Tank capacity is 22.5L.
Attention! Do not operate the valve levers during draining or adding oil, to
prevent the shovel and hopper from falling.
Tightening Tracks
With use, tracks tend to loosen. When operating with loose tracks, they tend
to slip over the driving wheel causing it to jump its housing, thus damaging
wear to the housing.To check track tightness, proceed as follows. 1. Set the
machine on a flat surface with compact ground, or on asphalt or pavement. 2.
Lift the machine and set it on blocks or supports rated for the weight of the
machine so that the tracks are approximately 10 cm off the ground.
Check the condition of the tracks periodically. If any track is cracked or
frayed, it should be replaced as soon as convenient. 1. Lift up the hopper and
insert a support rod for safety purposes. 2. Lift the machine and set it on
blocks or supports rated for the weight of the machine so that the tracks are
approximately 4″ off the ground. 3. Remove the two nuts M10 with washers and
take off the front guard plate. 4. Loosen the adjusting bolts and pull the
steering wheel axle toward the engine, then track will be loosen. 5. Pull out
the whole track.
When removing or installing the tracks, be careful not to get your fingers
caught between the track and pulley.
22
Hydraulic Tracked Dumper
Engine Maintenance
Transportation
EN
Refer to the Engine Manual included in your unit for the
information on engine maintenance. Your engine manual Safety instructions
provides detailed information and a maintenance schedule for performing the tasks.
The crane and the lifting gear must have suitable dimensions Crane handling the machine requires suitable lifting gear
Storage
Secure the machine against unintentional movement
If the Hydraulic Tracked Dumper will not be used for a period longer than 30
days, follow the steps below to prepare your unit for storage.
1. Drain the fuel tank completely. Stored fuel containing ethanol or MTBE can
start to go stale in 30 days. Stale fuel has high gum content and can clog the
carburetor and restrict fuel flow.
2. Start the engine and allow it to run until it stops. This ensures no fuel
is left in the carburetor. Run the engine until it stops. This helps prevent
gum deposits from forming inside the carburetor and possible engine damage.
3. While the engine is still warm, drain the oil from the engine. Refill with
fresh oil of the grade recommended in the Engine Manual.
4. Use clean cloths to clean off the outside of the machine and to keep the
air vents free of obstructions.
Ensure that no-one is near the machine! Have loads fastened and crane
operators guided by experienced persons only! The person guiding the crane
operator must be within sight or sound of him Ensure that the crane and the
lifting gear (cables, chains) have sufficient load-bearing capacity! Only
raise the machine with an empty loader unit and skip Stay clear of suspended
loads! It is essential that you read the safety instructions at the beginning
of this chapter and follow any other safety instructions relevant in your
country!
Load the machine as follows:
· Empty the skip and the loader unit
· Lower the skip
Do not use strong detergents or petroleum based cleaners when cleaning plastic parts. Chemicals can damage plastics.
· Stop the engine · Remove the ignition key. · Use suitable lifting gear, chains etc
5. Inspect for any loose or damaged parts. Repair or replace damaged parts and tighten loose screws, nuts or bolts.
· Slowly raise the machine
6. Store your unit on flat ground in a clean, dry building that has good ventilation.
Do not store the machine with fuel in a non-ventilated area where fuel fumes may reach flame, sparks, pilot lights or any ignition sources.
Hydraulic Tracked Dumper
23
EN
Trouble shooting
Problem
Engine fails to start.
Cause
1. Spark plug wire disconnected. 2. Out of fuel or stale fuel. 3. Choke not
in open position. 4. Blocked fuel line. 5. Fouled spark plug. 6. Engine
flooding.
Engine runs erratically.
1. Spark plug wire loose. 2. Unit running on CHOKE. 3. Blocked fuel line or stale fuel. 4. Vent plugged. 5. Water or dirt in fuel system. 6. Dirty air cleaner. 7. Improper carburetor adjustment.
Engine overheats.
1. Engine oil level low. 2. Dirty air cleaner. 3. Air flow restricted. 4. Carburetor not adjusted properly.
One of the two tracks is blocked.
Foreign bodies have worked their way between the track and the frame.
Machine does not move while engine is running.
1. Gear is not properly selected. 2. Driving tracks not tight enough.
Remedy
1. Attach spark plug wire securely to spark plug.
2. Fill with clean, fresh gasoline. 3. Throttle must be positioned at choke
for a cold start. 4. Clean the fuel line. 5. Clean, adjust gap, or replace. 6.
Wait a few minutes to restart, but do
not prime.
1. Connect and tighten spark plug wire. 2. Move choke lever to OFF. 3. Clean
fuel line. Fill tank with clean,
fresh gasoline. 4. Clear vent. 5. Drain fuel tank. Refill with fresh fuel. 6.
Clean or replace air cleaner. 7. Refer to Engine Manual.
1. Fill crankcase with proper oil. 2. Clean air cleaner. 3. Remove housing
and clean. 4. Refer to Engine Manual.
Remove the foreign body.
1. Ensure gear lever is not in-between two different gears.
2. Tighten driving tracks.
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