LEISTER VACUUM PLATE 100-LP Vacuum Testing Device User Manual
- August 5, 2024
- LEISTER
Table of Contents
VACUUM PLATE 100-LP Vacuum Testing Device
Specifications
Product: VACUUM PLATE 100-LP
Manufacturer: Leister Technologies AG
Address: Galileo-Strasse 10, 6056 Kaegiswil,
Switzerland
Contact: +41 41 662 74 74
Email: leister@leister.com
Website: leister.com
Product Information
Congratulations on purchasing your VACUUM PLATE 100-LP. This
vacuum testing device is developed and produced with the latest
technology in the plastics-processing industry using high-quality
materials.
Please store these operating instructions with the device for
future reference.
Important Safety Instructions
1. Caution
-
The device should only be operated by trained specialists or
under their supervision. -
Children are not permitted to operate the device.
-
Observe all national regulations relevant to your activity for
safety and legal compliance.
1.3 Using and Handling the Cordless Tool
-
Charge batteries only with recommended chargers to avoid fire
hazards. -
Use rechargeable batteries intended for the power tools to
prevent injuries and fire hazards. -
Avoid short circuits by keeping unused batteries away from
metal objects that could bridge contacts. -
Avoid contact with leaked liquid from batteries to prevent
burns or fire.
1.4 Service
-
Repair your power tool only with qualified specialists using
original spare parts for safety. -
Do not repair damaged batteries; maintenance should be done by
the manufacturer or authorized service centers.
Application
2.2 Non-Intended Use
Any use beyond the described type of use is considered
non-intended use.
2.3 Misapplication
Never use the VACUUM PLATE 100-LP as a lifting tool for plates,
disks, or similar items.
Frequently Asked Questions
Q: Where can I find specific instructions for the charger and
battery of VACUUM PLATE 100-LP?
A: For more information about the VACUUM PLATE 100-LP and
detailed instructions for the charger and battery, please visit the
manufacturer’s website at leister.com.
English
VACUUM PLATE 100-LP
Leister Technologies AG Galileo-Strasse 10 6056 Kaegiswil Switzerland +41 41
662 74 74 leister@leister.com leister.com
Table of Contents
1. Important safety instructions
3
1.1 Warning
3
1.2 Caution
4
1.3 Using and handling the cordless tool
4
1.4 Service
4
2. Application
5
2.1 Intended use
5
2.2 Non-intended use
5
2.3 Misapplication
5
3. Technical data
6
4. Transport
7
5. Your VACUUM PLATE 100-LP
8
5.1 Type plate and identification
8
5.2 Scope of delivery (standard equipment in the case)
8
5.3 Overview of device parts
9
6. Commissioning your VACUUM PLATE 100-LP
10
6.1 Work environment and safety
10
6.2 Preparation and commissioning
11
6.3 Test with VACUUM PLATE 100-LP
11
7. Charger and battery
12
7.1 GAL 18V-40 charger
12
7.2 ProCORE 18V 4.0 Ah / CORE 18V 4.0 Ah battery
13
8. Frequently asked questions, causes and actions VACUUM PLATE 100-LP
14
9. Maintenance
14
9.1 General maintenance instructions for the VACUUM PLATE 100-LP
14
10. Service and repair
15
11. Disposal
15
12. Other applicable documents
15
13. Declaration of Conformity
16
2
en Operating instructions (Translation of the Original User Manual)
Congratulations on purchasing your VACUUM PLATE 100-LP. You have chosen a
first-class vacuum testing device. It was developed and produced in accordance
with the latest technology in the plastics-processing industry. It has also
been manufactured using high-quality materials.
Please always store these operating instructions with the device.
VACUUM PLATE 100-LP Testing device
For more information about the VACUUM PLATE 100-LP and specific instructions
in the corresponding manuals for the charger and battery, visit leister.com
1. Important safety instructions
1.1 Warning Risk of electric shock due to electrical voltage Protect the
device from moisture and wet conditions. Remove the battery from the device
before opening. Risk of fire and explosion in case of improper use Never place
the device near explosive gases. Never place the device close to explosive
gases while it is running. Risk to health due to leak detection agent Ensure
adequate ventilation in the work area to minimize vapor concentration. Read
the manufacturer’s safety data sheet carefully before using a leak detector.
Risk of slipping due to leak detection agent Be aware of the increased risk of
slipping due to leak detection agents. Keep an eye on the temperature: leak
detection agents can freeze and lead to ice formation. Risk of injury due to
ejected particles The blower can suck in and eject dust particles. Clean the
membrane in the test area. The device must only be operated with the suction
filter installed.
3
1.2 Caution The device should only be operated by trained specialists or under
their supervision. Children are not permitted to operate the device.
Carefully observe all national regulations relevant to your specific activity
in order to ensure safety and legally compliant operation.
1.3 Using and handling the cordless tool a. Only charge the batteries with
chargers recommended by the manufacturer. A charger suitable for a
certain type of battery poses a fire hazard if used with other batteries. b.
Only use rechargeable batteries in the power tools that are intended for this
purpose. The use of other
batteries can lead to injuries and fire hazards. c. Keep unused batteries away
from paper clips, coins, keys, nails, screws or other small metal objects that
could bridge the contacts. A short circuit between the battery contacts can
result in burns or fire. d. If used incorrectly, liquid may escape from the
battery. Avoid contact with this. In case of accidental
contact, rinse with water. If the liquid gets into your eyes, seek additional
medical help. Leaking battery fluid can lead to skin irritation or burns. e.
Do not use damaged or modified batteries. Damaged or modified batteries can
behave unpredictably and lead to fire, explosion and risk of injury. f.
Protect the battery from heat, e. g. continuous exposure to sunlight, fire,
dirt, water and moisture. There is a risk of explosion and short circuit. g.
Follow all charging instructions. Never charge the battery or battery tool
beyond the temperature range specified in the operating instructions.
Incorrect charging or charging beyond the permitted temperature range may
destroy the battery and increase the risk of fire.
1.4 Service a. Your power tool must only be repaired by qualified specialists
using only original spare parts. This
ensures that the safety of the power tool is maintained. b. Never repair
damaged batteries. All battery maintenance should only be carried out by the
manufacturer or
authorized service centers.
4
2. Application
2.1 Intended use The VACUUM PLATE 100-LP is intended for professional use and
is used to check the weld seams for leaks. Die VACUUM PLATE 100-LP is intended
for use on flat and pitched roofs, in horticulture and in the swimming pool
construction sector. The VACUUM PLATE 100-LP is intended for generating a
vacuum in interval operation for a maximum of 2 minutes ON/30 seconds OFF.
Material types and thicknesses The VACUUM PLATE 100-LP can be used for testing
various types of material such as HD-PE, LD-PE, PVC and TPO. The permissible
material thicknesses of the indicated materials are 0.53 mm. The user must
carry out clarifications and assessments regarding other materials and
material thicknesses as part of the test. Use only original Leister spare
parts and accessories; otherwise, any warranty or guarantee claims will be
invalidated.
2.2 Non-intended use Any other use or any use beyond the type of use described
is deemed non-intended use.
2.3 Misapplication Never use the VACUUM PLATE 100-LP as a lifting tool, e.g.
for lifting plates, disks or similar.
5
3. Technical data
Li-Ion battery capacity Battery voltage Charging time (battery)
Idle speed
Noise level
Test pressure
Recommended ambient temperature for charging
Permissible ambient temperature during operation and storage
Compatibility Compatible batteries
Ah V
min
Rpm
dB (A) mbar psi
°C °F
°C °F
Compatible chargers
Weight (incl. battery)
Dimensions
c
b
a
We reserve the right to make technical changes.
kg lbs
a)
mm inch
b)
mm inch
c)
mm inch
VACUUM PLATE 100-LP
4 18
max. 65
39 700
78 (K = 3) -20 -0.3
0…+35 +32…+95
-20…+50 -4…+122
GBA 18V… ProCORE 18V… CORE 18V…
GAL 18… GAX 18… GAL 36…
2 4.4 320 (360) 12.6 (14.2)
320 12.6
155 6.1
6
4. Transport
Use only the transport box included in the scope of delivery (see scope of
delivery) and the handle fitted on the transport box for transporting the
VACUUM PLATE 100-LP.
When transporting the device, store and secure it in a way that prevents any
mechanical damage. The device must always be stored in the transport box,
otherwise the sealing lip (5) can become permanently deformed. The spare
battery must always be stowed in the transport box with the contacts facing
downwards. In general, unused batteries must be stored in the transport box.
Keep unused batteries away from paper clips, coins, keys, nails, screws or
other small metal objects that could bridge the contacts. Do not ship/
transport defective batteries. A short circuit between the battery contacts
can result in burns or fire.
To lift the VACUUM PLATE 100-LP by hand, use the carrying handles (6). 6
5
7
5. Your VACUUM PLATE 100-LP
5.1 Type plate and identification The model and serial number are indicated on
your device’s name plate (9). Transfer this information to your operating
instructions; in the event of any inquiries to our country subsidiary or your
authorized Leister sales and service partner, please always refer to this
information. Model:
……………………………………………………………………………………………………………………………………………………………… Serial no.:
…………………………………………………………………………………………………………………………………………………………. Example:
5.2 Scope of delivery (standard equipment in the case) VACUUM PLATE 100-LP
version, without battery, without charger: 1 × VACUUM PLATE 100-LP device 1 x
VACUUM PLATE 100-LP safety instructions 1 × Original Quick Guide 1 × AMPShare
Akku safety instructions 1 × GAL 18V-40 operating instructions 1 × AMPShare
manufacturer’s warranty Also available in VACUUM PLATE 100-LP, 18.0V/4.0Ah: 2
× AMPShare 18.0V/4.0Ah batteries 1 × GAL 18V-40 charger
8
5.3 Overview of device parts
6
3
4
1
2 10 9 8
5
7
1. Battery 2. Battery release button 3. Housing 4. Main switch (On/Off switch) 5. Sealing lip
6. Carrying handles 7. Viewing window
8. Inlet filter 9. Type plate with model designation and
series marking 10. Air outlet
9
6. Commissioning your VACUUM PLATE 100-LP
6.1 Work environment and safety Warning message
Risk of electric shock due to electrical voltage If the housing is damaged,
the battery must be disconnected from the VACUUM PLATE 100-LP imme-
diately. Keep the device away from moisture and wet conditions. Danger of fire
and explosion with improper use in the vicinity of explosive gases Admixtures
(e.g. combustible or explosive gases or vapors), traces of oil, oil vapor,
grease and dust
must not be sucked in. Any operation in a potentially explosive environment is
prohibited. Risk to health due to leak detection agent Ensure adequate
ventilation in the work area to minimize vapor concentration. Read the
manufacturer’s safety data sheet carefully before using a leak detector.
Risk of slipping due to leak detection agent Be aware of the increased risk of
slipping due to leak detection agents. Keep an eye on the temperature: leak
detection agents can freeze and lead to ice formation.
Risk of injury due to ejected particles The blower can suck in and eject dust
particles. Clean the membrane in the test area. The device must only be
operated with the suction filter installed. Risk of burns due to overheating
of the fan The device may only be operated at intervals. The on-time must be
kept <2 min. Always allow the device to cool down. The VACUUM PLATE 100-LP can
only be operated using the handles and switches provided.
10
6.2 Preparation and commissioning
Check the VACUUM PLATE 100-LP for any damage, e.g. cracks, fissures or
scratches, before each use. Inlet and outlet openings (8, 10) must be open at
all times for air to be drawn in and discharged unhindered. Check the
condition of the sealing lip (5) for damage. Caution: Excessive damage to the
sealing lip (5) may prevent the required test pressure from being reached.
Insert the battery (1) into the VACUUM PLATE 100-LP.
6.3 Test with VACUUM PLATE 100-LP
The welding area must be free of contamination. Dirt particles may compromise
the test. The seam area to be inspected must be sprayed with a leak detection
agent (e.g. soapy water) directly before the
inspection. The liquid must not damage the seam and the weld material.
Position the VACUUM PLATE 100-LP at the point to be tested. Position and press
on the VACUUM PLATE 100-LP so that the area to be tested is approximately in
the center of the
field of vision of the testing device. For longer test sections, the VACUUM
PLATE 100-LP needs to be repositioned accordingly.
Lightly press the VACUUM PLATE 100-LP using both handles (6) onto the area to
be tested. Switch on the main switch (4) of the VACUUM PLATE 100-LP to
generate negative pressure. Visual inspection of the weld seam for leaks
The seam is considered tight if no bubbles occur. Switch off the device using
the main switch (4) and allow to cool down. Mark and repair areas that are not
tight
VACUUM PLATE 100-LP Quick Guide
Operating Instructions: leister.link/qg-vacuum-plate-100-lp
1
2
3
1
4
5
6
QG VACUUM PLATE 100-LP / Art. 176.934 / 05.2024
11
7. Charger and battery
General safety instructions for power tools observe the instructions for use
and handling of the cordless tool in Section 1.3. The VACUUM PLATE 100-LP is
designed for use with the ProCORE 18V 4Ah or CORE 18V 4Ah battery and the GAL
18V-40 charger. Keep the charger away from rain and moisture. Chargers exposed
to water increase the risk of electric shock.
Read operating instructions Specific instructions on the use of the battery
and charger can be found in the relevant documents: AMPShare battery safety
instructions, GAL 18V-40 operating instructions and AMPShare manufacturer’s
warranty. Read these documents before first use.
7.1 GAL 18V-40 charger The GAL 18V-40 charger is designed for charging Li-ion
batteries of the ProCORE 18V or CORE 18V type.
Safety Instructions Read all safety information and instructions. Failure to
observe the safety information and instructions may result in electric shock,
fire and/or serious injury. Keep these instructions in a safe place. Only use
the charger if you are fully aware of all the functions and can perform them
unrestricted or have received appropriate instructions.
Charging process Note the mains voltage! The voltage of the power source must
match the specifications on the charger’s rating
plate. The charging process starts as soon as the mains plug of the charger is
plugged into the socket and the battery is
inserted into the charging slot.
Charging is only possible if the temperature of the battery is within the
permitted charging temperature range (045 °C).
12
7.2 ProCORE 18V 4.0 Ah / CORE 18V 4.0 Ah battery
The following instructions apply to Bosch Li-ion batteries or those from
AMPShare partners.
Safety Instructions Read all safety information and instructions. Failure to
observe the safety information and instructions may result in electric shock,
fire and/or serious injury. Keep all safety information and instructions for
future reference.
Inserting the battery Push the charged battery into the battery holder until
it clicks into place.
Removing the battery To remove the battery, press the battery release button
and pull out the battery. Do not apply any force.
The battery has two locking stages to prevent the battery falling out if the
battery release button is pressed accidentally.
Battery charge level indicator The green LEDs on the battery charge level indicator show the charge state of the battery. For safety reasons, the charge status can only be queried when the VACUUM PLATE 100-LP is at a standstill. Press the charge level indicator button to display the charge level. This is also possible with the battery removed. If no LED lights up after pressing the button for the charge status display, the battery is defective and must be replaced.
Battery type ProCORE 18V…
LED Continuous light 5 × green Continuous light 4 × green Continuous light 3 ×
green Continuous light 2 × green Continuous light 1 × green Flashing light 1 x
green
Capacity
80100 % 6080 % 4060 % 2040 % 520 % 05 %
13
8. Frequently asked questions, causes and actions VACUUM PLATE 100-LP
Do not allow test pressure to build up Check the flatness of the membrane
while pressing the VACUUM PLATE 100-LP. The VACUUM PLATE 100-LP can
compensate an unevenness of approx. 10 mm via the sealing lip (5). There is a
risk of leakage if there is a higher level of unevenness. Check whether the
sealing lip (5) is damaged. If the sealing lip is damaged, there is a risk of
leakage. Inlet and outlet openings (8, 10) blocked Clean the outlet opening
with a brush with plastic bristles. Remove the inlet filter and clean it with
a brush with plastic bristles.
9. Maintenance
9.1 General maintenance instructions for the VACUUM PLATE 100-LP
Risk of electric shock due to electrical voltage Remove the battery from the
device before opening.
Do not bring the device into contact with aggressive substances (e.g. acetone,
diluent, etc.).There is a risk of damage to the installed components. Keep the
appliance clean. Clean cloths must be used to clean the device.
Only use original Leister accessories. Repairs must only be carried out by
authorized Leister service centers. Leister Service Centers guarantee a
professional and reliable repair service within 24 hours with original spare
parts
in accordance with circuit diagrams and spare parts lists. For more
information please visit leister.com
Recommended maintenance intervals for the device:
Period of time (operating hours)
Monitoring and maintenance work
After each use of the device
Visual inspection of the sealing lip for damage
Spare parts Tools
After each use of the device
Cleaning the sight glass
Water, clean cloth
Daily
Visual check for the presence of the inlet filter
Visual check of the inlet and
outlet openings for soiling
Daily
Brush with plastic bristles
Clean dirt with a brush with
plastic bristles
14
10. Service and repair
Repairs shall be performed exclusively by authorized Leister sales and service
partners. You will find the address of your authorized Leister sales and
service partner on the last page of these operating instructions. For more
information please visit leister.com.
Note Do not loosen the screws on the motor housing during warranty period.
Failure to do so will invalidate the manufacturer’s warranty obligations. When
shipping the battery, take care to ensure correct declaration (hazardous
goods).
11. Disposal
Do not dispose of electrical equipment with household refuse! Electrical
equipment, accessories and packaging should be recycled in an environmentally
friendly manner. When you are disposing of our products, please observe the
national and local regulations. Used components must be disposed of
exclusively through official collection points via sales centers or your
VACUUM PLATE dealer.
Warning Do not dispose of rechargeable batteries in household waste, in fire
or in water. Do not open used batteries. Do not send defective batteries with
damaged housing. For EU countries only: Under European Directive 2006/66/EC,
defective or used batteries must be collected separately and recycled in an
environmentally friendly manner.
Note Ask your specialist dealer about disposal options.
12. Other applicable documents
Safety instructions VACUUM PLATE 100-LP AMPShare Akku safety instructions GAL
18V-40 operating instructions AMPShare manufacturer’s warranty
15
13. Declaration of Conformity
Leister Technologies AG, Galileo-Strasse 10, 6056 Kaegiswil, Switzerland confirms that this product fulfills the
requirements of the following EU Guidelines in the models that we have made available for purchase:
Directives:
2006/42/EC, 2014/30/EU, 2011/65/EU
Harmonized
EN ISO 12100, EN 60335-1, EN 1012-2,
Standards:
EN 55014-1, EN 55014-2, EN IEC 63000
Kaegiswil, 07/15/2024
Bruno von Wyl, CTO
Pascal Bösch, VP R&D
16
© Copyright by Leister
Warranty
The guarantee or warranty rights granted for this device by the direct
distribution partner/salesperson apply from the date of purchase. In the event
of a guarantee or warranty claim (verification by invoice or delivery note),
manufacturing or processing errors will be rectified by the sales partner
through replacement delivery or repair.
Other guarantee or warranty claims are excluded within the framework of
mandatory law. Damage resulting from natural wear, overload, or improper
handling is excluded from the warranty. Devices that have been converted or
modified by the purchaser are not covered by any warranty or guarantee. Only
use original Leister spare parts and accessories; otherwise, any warranty or
guarantee claims will be invalidated.
Sales and Service Partners
Leister Technologies AG Galileo-Strasse 10 6056 Kaegiswil Switzerland +41 41
662 74 74 leister@leister.com leister.com
VACUUM PLATE 100-LP / 07.2024 / EN / 176.935