SUNSYNK 16K-SG01LP1 Hybrid Inverter Instruction Manual
- August 5, 2024
- SUNSYNK
Table of Contents
16K-SG01LP1 Hybrid Inverter
“`html
Product Information
Specifications
- Model: SUNSYNK MAX SYNK-16K-SG01LP1
- Version: v.15
- Website: www.sunsynk.com
- Email: sales@sunsynk.com, customerservices@sunsynk.com
Product Overview
The SUNSYNK MAX is an advanced solar inverter designed for
efficient energy management.
Product Features
- Remote control functionality
- Battery setup and management
- Generator integration
- Lithium battery support
- Grid supply management
- Fault code diagnostics
- LED indicators for status monitoring
Basic System Architecture
The system includes an inverter, battery setup, generator
connection, and advanced settings for various power sources.
Technical Specifications
- Grid Supply Page: 54
- Paralleling Inverters Advanced Settings: 58
Installation
Proper installation involves selecting a suitable mounting area,
connecting the inverter to batteries, defining port functions, and
setting up solar power generation.
Product Usage Instructions
Safety Instructions
This device should only be used in accordance with the
instructions within this manual and in compliance with local,
regional, and national laws and regulations. Only allow this device
to be installed, operated, maintained, and repaired by other people
who have read and understood this manual. Ensure the manual is
included with this device should it be passed to a third party.
DO NOT allow minors, untrained personnel, or person(s) suffering
from a physical or mental impairment that would affect their
ability to follow this manual, install, maintain or repair this
device.
Any untrained personnel who might get near this device while it
is in operation MUST be informed that it is dangerous and
instructed carefully on how to avoid injury.
FAQs
Q: What should I do if I encounter a fault code on the
display?
A: When you encounter a fault code, refer to the Fault Codes
section of the manual to identify the issue and follow the
recommended troubleshooting steps.
“`
SUNSYNK MAX
INSTALLER MANUAL
SYNK-16K-SG01LP1
v.15
www.sunsynk.com sales@sunsynk.com customerservices@sunsynk.com
PLEASE RETAIN FOR FUTURE REFERENCE
Table of Contents
SAFETY
3 System Flow Page
35
General Safety Symbols/Safety Signs Safety Instructions Product Disposal
3 Setup Page
36
3 Basic Setup
37
5 Set Time (Clock)
37
5 Set Company Name / Beeper / Auto dim 37
Factory Reset and Lock Code
38
PRODUCT INTRODUCTION
Product Overview Product Size Product Features Basic System Architecture
6 Inverter Remote Control
39
6 Battery Setup Page
39
7 Generator & Battery Page
40
8 Battery Discharge Page
42
9 Setting Up a Lithium Battery
44
Program Charge & Discharge Times
51
TECHNICAL SPECIFICATIONS
10 Grid Supply Page
54
Paralleling Inverters Advanced Settings 58
INSTALLATION
Parts List Selecting the Mounting Area Mounting the Inverter Battery
Connection Function Port Definition
12
Connecting the DRM’s Advanced Function Setup
61 62
12 Solar Power Generated
62
13 Grid Power
63
14 Advanced Settings for Wind Turbines
64
15 Advanced Settings for Auxiliary Load
65
17
Battery Temperature Sensor Connection 18 OPERATING MODES
68
Connecting the AC Recommended AC Surge Protector PV Connection PV Module Selection PV Module Wiring
19 20 21 21 21
Mode I: Basic Mode II: With Generator Mode III: With Aux Load Mode IV: AC Couple
68 68 69 69
PV Protection Installing the CT Coil
22 23
FAULT CODES
71
Earth Connection (MANDATORY)
24
Meter Connection
26 COMMISSIONING
75
CHiNT Meter
26 Start-Up / Shutdown Procedure
75
Eastron Meter (SDM120CT)
26 Inverter Commissioning Info
75
Wiring System for Inverter
27 GDFI Fault
76
Typical Application of Diesel Generator 28
Single-Phase Parallel Connection
29 MAINTENANCE
76
Single-Phase Parallel Connection – Diesel
Generator
30 APPENDIX A
77
Three-Phase Parallel Inverter
31
OPERATION
32 APPENDIX B
78
Switching ON/OFF Display
32 32
APPENDIX C
78
LED Indicators
32
Function Buttons
32 APPENDIX D
78
LCD Operation Flow Chart
33
Home Page
34 APPENDIX E
78
Status Page
34
SAFETY
General Safety
This device should only be used in accordance with the instructions within
this manual and in compliance with local, regional, and national laws and
regulations. Only allow this device to be installed, operated, maintained, and
repaired by other people who have read and understood this manual. Ensure the
manual is included with this device should it be passed to a third party.
DO NOT allow minors, untrained personnel, or person(s) suffering from a
physical or mental impairment that would affect their ability to follow this
manual, install, maintain or repair this device.
Any untrained personnel who might get near this device while it is in
operation MUST be informed that it is dangerous and instructed carefully on
how to avoid injury.
Symbols/Safety Signs
This symbol indicates information that if ignored, could result in personal injury, physical damage or even death due to incorrect handling.
CE mark is attached to the solar inverter to verify that the unit follows the provisions of the European Low Voltage and EMC Directives.
Risk of burn.
Keep the equipment well-ventilated.
Risk of electric shock. DO NOT touch the terminal or remove the shell within 5
minutes after disconnecting all power.
5min
This product’s batteries contain an explosive, self-reactive material that
could blow up when heated.
The Battery is heavy and can cause injury if not handled safely.
KG
Be careful when touching the inverter! It is an electrical product with risk
of electric shock and heating.
Do not place near open fire or incinerate. Do not use near heaters or hot
temperature sources.
Do not stand on.
The UKCA marking is used for products placed on the market in Great Britain
(England, Scotland and Wales). The UKCA marking applies to most products for
which the CE marking could be used. Do not disassemble or alter the battery in
any way. Do not strike or puncture the battery.
ONLY qualified personnel should install or perform maintenance work on the
units.
Warranty Void if Seal is Broken
Keep the product out of reach of children!
Avoid unsuitable shoes for installing and operating the inverter.
Do not step or put any objects onto the battery.
Do not drop, deform, or impact the battery.
3 SUNSYNK MAX | Installer Manual
1
Single Phase.
3
Three Phase.
Protective Conductor Terminal or Earth Ground Terminal.
Do not submerge the battery in water or expose it to moisture or liquid
Rechargeable.
Keep out of reach of children, animals, and insects.
Do not expose the product to sunlight.
Inverter DC to AC.
Li-ion Battery.
BATTERY INPUT
Battery Discharge Voltage, Battery Discharge Current, Input Voltage Type,
Battery Discharge Power.
Direct Current.
AC OUTPUT
Output Voltage, Input Voltage Type, Ac Output Rated Current, Max AC Current,
Output Frequency, Max AC ISC, Power Factor & AC Output Rated Power.
Charging.
Follow the indicated temperatures.
MANUAL DOWNLOAD
Download the latest version of the instruction manual by scanning the QR code.
Do not dispose the device, accessories, and packaging with regular waste.
Follow local ordinances or contact the manufacturer for disposal guidance.
4 SUNSYNK MAX | Installer Manual
KG
Net Weight in Kilograms.
PV INPUT
PV Input Voltage, Number of MPPT’s, MPPT Input Current & Max PV ISC.
Indicates that this product is recyclable.
CONTINUOUS OUTPUT CURRENT
Maximum Continuous Output Current, Output Frequency and Voltage, & AUX
(programmable AC output on battery SOC).
Discharging.
TEMPERATURE
Ambient, Min & Max.
WARRANTY REGISTRATION
Scan the QR code to access our website and sign up for the manufacturer’s
warranty. Refer to the operating instructions. Contact the supplier within 24
hours if there is anything wrong. In case of leakage contact with eyes or
skin, immediately clean with water and seek help from a doctor.
Safety Instructions
WARNING HIGH LIFE RISK DUE TO FIRE OR ELECTROCUTION.
Sunsynk Max can only be installed by a qualified licensed electrical
contractor. This is not a DIY product.
This chapter contains important safety and operating instructions. Read and
keep this manual for future reference.
Before using the inverter, please read the instructions and warning signs of
the battery and corresponding sections in the instruction manual.
Do not disassemble the inverter. If you need maintenance or repair, take it to
a professional service center.
Improper reassembly may result in electric shock or fire. To reduce the risk
of electric shock, disconnect all wires before attempting any maintenance or
cleaning.
Turning off the unit will not reduce this risk. Never charge a frozen battery.
For optimum operation of this inverter, please follow the required
specifications to select the appropri-
ate cable size. It is very important to operate this inverter correctly. Be
very cautious when working with metal tools on or around batteries. Dropping a
tool may cause a
spark or short circuit in batteries or other electrical parts, even causing an
explosion. Please strictly follow the installation procedure when you want to
disconnect AC or DC terminals. Please refer to this manual’s “Installation”
section for details. Grounding instructions – this inverter should be
connected to a permanent grounded wiring system. Be
sure to comply with local requirements and regulations to install this
inverter. Never cause AC output and DC input to short-circuit. Do not connect
to the mains when DC input short
circuits.
Product Disposal
DO NOT dispose this product with domestic waste! Electrical devices should be
disposed of in accordance with regional directives on electronic and/ or
electronic-waste disposal. In case of further questions, please consult your
supplier. In some cases, the supplier can take care of proper disposal.
5 SUNSYNK MAX | Installer Manual
PRODUCT INTRODUCTION
This multifunctional inverter combines the functions of an inverter, solar
charger and battery charger to offer uninterruptible power support with a
portable size. Its comprehensive LCD display offers user-configurable and
easily accessible button operations such as battery charging, AC/solar
charging, and acceptable input voltage based on different applications.
Product Overview
1 2 3
4
5
7
6 10
8
9
11 12 13 14
1. Inverter Indicators 2. LCD Display 3. Function Buttons 4. DC Switch 5.
Power On/Off Button
15
6. Modbus (RS-485) Port 7. Parallel Port 8. Battery Input Connectors 9. Function Port 10. Battery (CANBus) Port
11. PV Input 12. Generator Input 13. Load 14. Grid 15. WiFi Interface
6 SUNSYNK MAX | Installer Manual
Product Size
464.00
490.81 497.81 464.00
798.40 763.00 859.50 302.00
15.00
200.50 401.00
Inverter Size
282.00 302.00
10.00
668.00
10.00
22.00
376.00
7 SUNSYNK MAX | Installer Manual
Product Features
INTERACTIVE Supporting WIFI monitoring and 2 strings of each MPP trackers
Smart settable three stages MPPT charging for optimized battery performance.
Visual power flow screen Time of use function. Smart Load Function. Parallel /
multi invert function grid-tied and off-grid COMPATIBLE Compatible with main
electrical grid voltages or power generators Self-consumption and feed-in to
the grid Auto restart while AC is recovering CONFIGURABLE Fully programmable
controller Programmable supply priority for battery or grid Programmable
multiple operation modes: on-grid/off-grid & UPS Configurable battery charging
– current/voltage based on the application Configurable AC / solar / generator
charger priority by LCD setting SECURE Overload/over-temperature/short-circuit
protection Smart battery charger design for optimized battery protection
Limiting function installed to prevent excess power overflow to grid
8 SUNSYNK MAX | Installer Manual
Basic System Architecture
The following illustration shows basic application of this inverter. It also
includes following devices to have a complete running system. Generator or
utility PV modules Consult with your system integrator for other possible
system architectures depending on your requirements. This inverter can power
all kinds of appliances in home or once environment, including motor type
appliances such as refrigerator and air conditioner.
9 SUNSYNK MAX | Installer Manual
TECHNICAL SPECIFICATIONS
Model Battery Input Data Battery Type Battery Voltage Range Max. Charge
Current Max. Discharge Current Charging Curve External Temperature Sensor
Charging Strategy for Li-Ion Battery PV String Input Data Max. DC Input Power
Max PV Input Voltage MPPT Range Start-up Voltage PV Input Current Max. PV Isc
No. of MPPT / Strings Per MPPT AC Output Data Max. On-Grid AC Power Max. Off-
Grid AC Power Max. AC Output Apparent Power Peak Power (off-grid) AC Output
Rated Current Max AC Current Max Continuous AC Passthrough Power Factor Output
Frequency and Voltage Grid Type Current Harmonic Distortion DC Current
Injection Efficiency Max. Efficiency Euro Efficiency MPPT Efficiency
Protection
Integrated
Surge Protection Over Voltage Category
SYNK-16K-SG01LP1
Lead-acid or Lithium-ion 40~60V 290A 290A
3 Stages/Equalization Yes
Self-Adaptation to BMS
20800W 370V (125~500V)
150V~425V 125V
26A + 26A + 26A 44A + 44A + 44A
3 / 2+2+2
16000W 17600W 16000VA 2 times of rated power, 10 S 72.7/69.6A 80/76.5A
100A 0.8 leading to 0.8 lagging 50Hz/60Hz; 220/230Vac (single phase)
Single-Phase THD < 3% (of nominal power)
< 0.5% In
97.60% 96.50% > 99%
PV Arc Fault Detection, PV Input Lightning Protection, Anti-islanding
Protection, PV String Input Reverse Polarity Protection, Insulation Resistor
Detection, Residual Current Monitoring Unit, Output Over Current Protection,
Output Shorted Protection DC Type II / AC Type II DC Type II / AC Type III
10 SUNSYNK MAX | Installer Manual
Certifications and Standards
Grid Regulation
EMC / Safety Regulation General Data Operating Temperature Range Cooling Noise
Communication with BMS Net Weight Gross Weight Size Protection Degree
Installation Style Warranty
EN 50549-1, AS-NZS 4777.2, NRS 097-2-1; Additional connections available upon
request
IEC/EN 61000-6-1/2/3/4, IEC/EN 62109-1, IEC/EN 62109-2
-40~60°C, >45°C Derating Smart cooling <50dB RS485; CAN 52kg 60kg
464W×763H×282D mm (Excluding connectors and brackets) IP65
Wall-mounted 5 years
11 SUNSYNK MAX | Installer Manual
INSTALLATION
Parts List
Check the equipment before installation. Please make sure nothing is damaged
in the package. You should have received the items in the following package:
Hybrid inverter x1
Stainless steel anti-collision bolt M8×80 x3
Parallel communication cable x1
L-type Hexagon wrench x1
User manual x1
Data Logger x1
Battery temperature sensor x1
Sensor Clamp EU x1
Combined terminal wrench x1
Magnetic ring for battery x 1
Magnetic ring for BMS communication cable
x 1
12 SUNSYNK MAX | Installer Manual
Selecting the Mounting Area
This Sunsynk MAX is designed for outdoor use (IP65). DO NOT install the
inverter in the following areas: Areas with high salt content, such as the
marine environment. It will deteriorate the metal parts and pos-
sibly lead to water/dampness penetrating the unit. Areas filled with mineral
oil or containing splashed oil or steam such as found in kitchens. It will
deterio-
rate plastic parts of the unit, causing those parts to fail or allow
water/damp to penetrate the unit. Areas that generate substances that
adversely affect the equipment, such as sulphuric gas, chlorine gas,
acid, or alkali. These can cause the copper pipes and brazed joints to corrode
and fail to conduct electricity reliably. Areas that can cause combustible gas
to leak, which contains suspended carbon-fibre or flammable dust, or volatile
inflammable such as paint thinner or gasoline. Areas where there may be gas
leaks and where gas may settle around the unit as this is a fire risk. Areas
where animals may urinate on the unit or ammonia may be generated. High
altitude areas (over 2000 metres above sea level). Environments where
precipitation or humidity are above 95%. Areas where the air circulation is
too low. Please AVOID direct sunlight, rain exposure, snow laying up during
installation and operation. Before connecting all wires, please take off the
metal cover by removing screws as shown below:
Considering the following points before selecting where to install: Please
select a vertical wall with load-bearing capacity for installation, suitable
for installation on concrete
or other non-flammable surfaces, installation is shown below. Install this
inverter at eye level in order to allow the LCD display to be read at all
times. The ambient temperature is recommended to be between -40~60ºC to ensure
optimal operation. Be sure to keep other objects and surfaces as shown in the
diagram to guarantee sufficient heat dissipa-
tion and enough space to remove wires. Install the indoor unit on the wall
where the floor height is higher than 1600mm. For proper heat dissipation,
allow a clearance of approximately 500mm to the side, 500mm above and
below the unit, and 1000mm to the front of the unit.
13 SUNSYNK MAX | Installer Manual
WARNING
For proper air circulation to dissipate heat, allow a clearance of approx.
50cm to the side and approx. 50cm above and below the unit. And 100cm to the
front.
500mm
500mm
Mounting the Inverter
Choose the recommended drill head (as shown below pic) to drill 4 holes in the
wall, 82-90mm deep. 1. Use a proper hammer to fit the expansion bolt into the
holes. 2. Carry and hold the inverter, ensure the hanger aims at the expansion
bolt, and fix the inverter on the
wall. 3. Fasten the screw head of the expansion bolt to finish the mounting.
WARNING
Risk of injury (Heavy Object). Remember that this inverter is heavy so users
must be careful in handling the unit during installation especially when
mounting or removing it from a wall.
14 SUNSYNK MAX | Installer Manual
NN JO
_NN < JO
UP JO
Battery Connection
For safe operation and compliance, a separate DC over-current protector or
disconnect device is required between the battery and the inverter. In some
applications, switching devices may not be required but over-current
protectors are still required. Refer to the typical amperage in the table
below for the required fuse or circuit breaker size.
Model 16kW
Wire Size 1/0 AWG
Cable (mm2) 53
Torque Value (max.) 12.5N.m
WARNING
All wiring/connecting must be performed by qualified personnel. Before making
the final DC connection or closing the DC Breaker/disconnection device, ensure
the inverter unit is wired correctly. A reverse-polarity connection on the
battery will damage the inverter.
15 SUNSYNK MAX | Installer Manual
Please follow below steps to implement battery connection:
1. Please choose a suitable battery cable with correct connector which can
well fit into the battery terminals.
2. Use a suitable screwdriver to unscrew the bolts and fit the battery
connectors in, then fasten the bolt by the screwdriver, make sure the bolts
are lightened with torque of 12.5 N.M in clockwise direction.
3. Make sure polarity at both the battery and inverter is correctly
connected.
4. In case of children touch or insects go into the inverter, please make
sure the inverter connector is fasten to waterproof position by twist it
clockwise.
88.7mm
20mm
For 16kW model, battery connector screw size: M8
16mm
8.5mm
DC Battery Input
Pass the battery power cable through the magnetic ring and wrap it around the magnetic ring two times.
Pass the BMS communication cable through the magnetic ring and wrap it around the magnetic ring four times.
WARNING
Reverse Polarity.
Before making the final DC connection or closing DC breaker/disconnect, be
sure positive(+) must be connect to positive(+) and negative(-) must be
connected to negative(-). Reverse polarity connection on battery will damage
the inverter.
16 SUNSYNK MAX | Installer Manual
Function Port Definition
Inverter
Batt_Temp_in:1,2
CT_L1_in:3,4 CT_L2_in:5,6 Gen_Start_relay:7,8 Gen_ON_relay:9,10
RSD_short signal:B B
RSD_voltage signal:+ RSD12V out:15+,16ATS_240:19,20
.PECVT #BUUFSZ 34 $”/#VT
1 2 3 4 5 6 7 8 9 10 B B + – 1516 19 20
1BSBMMFM 1BSBMMFM
Batt Temp Sensor
CT -L1
Gen start-up N/O Relay
240V Coil Neutral Earth Bond
CT -L2
Modbus (RS-485): RS-485 port for Meter communication.
Battery (CANBus): CAN port for battery communication.
Parallel: Parallel communication port 1 (CAN interface).
Parallel: Parallel communication port 2 (CAN interface).
TEMP (1,2): battery temperature sensor for lead acid battery.
CT-L1 (3,4): current transformer (CT1) for “zero export to CT”mode clamps on
L1 when in split phase system.
CT-L2 (5,6): current transformer (CT2) for “zero export to CT”mode clamps on
L2 when in split phase system.
Gen_Start_relay (7,8): dry contact signal for startup the diesel generator.
When the “GEN signal” is active, the open contact (GS) will switch on (no
voltage output). Gen_ON_relay (9,10): reserved.
RSD_short signal: reserved. RSD_voltage signal: reserved. RSD 12V_out 15+16-:
reserved. ATS: 230V output port when inverter is on.
coil open contact
relay
G
S
GS (diesel generator startup signal)
Note: Normally only 1pcs CT is needed only, and the secondary side of the CT should be connected to 5&6 port (CT-L2).
17 SUNSYNK MAX | Installer Manual
Battery Temperature Sensor Connection
Without a remote temperature sensor, lead-acid batteries may undercharge or
overcharge depending on the ambient temperature of the installation
environment. This may result in a fire hazard.
Inverter
Temp. sensor
18 SUNSYNK MAX | Installer Manual
Connecting the AC
Before connecting to grid, please install a separate AC breaker between
inverter and grid. Also, it is recommended that installs an AC breaker between
backup load and inverter. This will ensure the inverter can be securely
disconnected during maintenance and fully protected from over current.
There are three terminal blocks with “Grid” “Load”and “GEN” markings. Please
do not misconnect input and output connectors.
GEN/AUX GRID LOAD
Generator connection. This works like a conventional grid-tied inverter. It is
both an input and output connection
for non-essential load and supply. Connection of essential loads such as
lighting, security systems, and Internet
Model 16kW
Wire Size 2AWG
Cable (mm2) 35
Torque Value (max.) 18.6N.m
WARNING
All wiring and cable sizes must comply with your particular country’s wiring
regulations and Codes of Practices. Ensure that suitable disconnection devices
and RCDs are fitted.
Please follow the steps below to implement GRID, LOAD, and GEN port
connections: 1. Before making GRID, LOAD, and GEN port connections, make sure
to turn off the AC breaker or discon-
nector first. 2. Remove a 10mm sleeve from each wire, unscrew the bolts,
insert the wires according to the polarities
indicated on the terminal block and tighten the terminal screws. Ensure the
connection is complete. 3. Then, insert AC output wires according to the
polarities indicated on the terminal block and tighten the
terminal. Make sure to connect corresponding N wires and PE wires to related
terminals as well. 4. Ensure the wires are securely connected. 5. Check that
the AC power source is isolated before attempting to connect it to the
inverter. Insert AC out-
put wires according to the polarities indicated on the terminal block and
tighten the terminal screws. Be sure to connect the corresponding N wires and
PE wires to the correct terminals and ensure the wires are securely connected.
19 SUNSYNK MAX | Installer Manual
Recommended AC Surge Protector
20 SUNSYNK MAX | Installer Manual
PV Connection
Before connecting to PV modules, please install a separate DC circuit breaker
between the inverter and PV modules. It is very important for system safety
and efficient operation to use appropriate cable for PV module connection. To
reduce the risk of injury, please use the proper recommended cable size as
below.
Model 16kW
Wire Size 10AWG
Cable (mm2) 6
WARNING
Do not connect any PV modules with possible current leakage to the inverter to avoid any malfunction. For example, grounded PV modules will cause current leakage to the inverter. When using PV modules, please ensure the PV+ & PV- of solar panel is not connected to the system ground bar.
It is requested to use a PV junction box with surge protection. Otherwise, it will cause damage to the inverter when lightning occurs on PV modules.
PV Module Selection
When selecting proper PV modules, please be sure to consider below parameters:
- Open circuit voltage (Voc) does not exceed the max. PV array open circuit voltage of the inverter. 2. Open circuit voltage (Voc) should be higher than min. start voltage. 3. The PV modules connected to this inverter shall be Class A rating certified according to lEC 61730.
Inverter Model PV Input Voltage PV Array MPPT Voltage Range No. of MPP Trackers No. of Strings per MPP Tracker
16kW 370V (125V~500V)
150V~425V 3
2+2+2
PV Module Wiring
1. Remove insulation sleeve 10 mm for positive and negative conductors.
2. Suggest to put bootlace ferrules on the end of positive and negative wires
with a proper crimping tool.
3. Check correct polarity of wire connection from PV modules and PV input
connectors. Then, connect positive pole (+) of connection wire to positive
pole (+) of PV input connector. Connect negative pole (-) of connection wire
to negative pole (-) of PV input connector. Close the switch and make sure the
wires are tightly fixed.
WARNING
Please do not connect the PV array’s positive and negative poles to the
ground. This can seriously damage the inverter. Before connecting the
inverter, please make sure the PV array open-circuit voltage is within the
maximum limit of the inverter.
21 SUNSYNK MAX | Installer Manual
The correct steps in assembling the DC connector are explained below:
1. Strip 7mm of the plastic coating off the DC wire and disassemble the
connector cap nut.
2. Crimp metal terminals with crimping pliers.
3. Insert the contact pin into the connector housing until it locks into
place. Then screw the cap nut onto the connector housing. Torque to 2.5-3 N.m.
4. Finally, insert the DC connector into the positive and negative input of
the inverter.
PV Protection
Solar surge protection and fuse
22 SUNSYNK MAX | Installer Manual
Installing the CT Coil
The CT coil is one of the most important parts of the Sunsynk Parity inverter.
This device reduces the power of the inverter to prevent feeding power to the
grid. This feature is also known as “Zero Export”. 1. Fit the coil (sensor)
around the live cable on the main fuse feeding the building and run the cable
back
to the inverter. If using an external meter, you can extend the cable for more
than 10 metres. Please consult the meter manual on distance. 2. Connect the
other end of the CT coil to the inverter terminals marked as CT coil.
(Region:EU)
Inverter
White wire
Black wire 56
If the data read by the CT is wrong, you can try to point the direction of the CT to the grid.
Grid
5
CT
6
L N
CT
L
Arrow pointing
N
to inverter
The primary side of the CT needs to be clamped on the Grid live line.
If the CT coil is fitted in the wrong way then this variable will have negative instead of positive values when the power is flowing into the house/ inverter. Also, the inverter export limiting function will not work properly.
23 SUNSYNK MAX | Installer Manual
Earth Connection (MANDATORY)
An Earth Cable shall be connected to the earth plate on the grid size in order
to prevent electric shock if the original protective conductor fails.
All neutrals can be linked together to maintain the neutral bond. When a
Neural Earth bond is required for an Off-grid’ operation, then it has to be removed onGrid-Tied’ operation. If an Earth Bond is required between neutral
and earth and your system is a hybrid system, then you can have a permanent
earth wire since this can cause faults with an RCD before the inverter. Since
the inverter is a true hybrid, then the bond must only be made when the
inverter is operating in Islanding Mode. To accommodate this, Sunsynk provides
an AC output, which is connected to the A/T/S connections whenever the
inverter is running on Island Mode. Therefore, you can simply connect the coil
of an AC relay to the ATS 240 connections. Next, you need to select Signal
Island Mode on the battery charge menu (click on the gear icon -> battery
icon), as shown in the figure below.
NOTE:
The grid power may still be present, but the inverter is not draining power
from it since the unit is working in `Island Mode’. 24 SUNSYNK MAX | Installer
Manual
You can verify if there is a voltage when the inverter is disconnected from
the grid by using a simple multimeter.
NOTE:
Only for South Africa Using a permanent PE/N bond on LOAD OUTPUT is
recommended, and the supply power to the grid port needs to be taken from the
mains before the main RCD to prevent RCD from tripping. The bond we recommend
being done in the external box clearly marked “permanent PE/N bond”, and this
has been advised by local authorities.
25 SUNSYNK MAX | Installer Manual
Meter Connection
CHiNT Meter
(Region:EU )
Inverter
.PECVT #BUUFSZ 34 $”/#VT
1BSBMMFM 1BSBMMFM
System connection diagram for the CHiNT meter
%%46%/3″-.&5&3
Grid input
12
Output
34
RS 485
7
“JNQL8I
CHNT DDSU666
CHiNT meter
Eastron Meter (SDM120CT)
L N AC Breaker
RS485A RS485B
%%46%/3″-.&5&3 7
“JNQL8I
Grid LN
26 SUNSYNK MAX | Installer Manual
Wiring System for Inverter
DC Breaker
PV
BMS
Battery
DC Breaker AC Breaker Diesel generator
This diagram is an example for grid systems without special requirements on electrical wiring connection. Note: The back-up PE line and earthing bar must be grounded properly and effectively. Otherwise the back-up function may be abnormal when the grid fails.
Hybrid Inverter
L N PE Load CT
L N PE Grid
AC Breaker
AC Breaker
AC Breaker CT
E-BAR
L
N Load
PE
L
N Grid
PE
E-BAR
L N PE
Home Loads
DC Breaker
PV
BMS
Battery
DC Breaker AC Breaker Diesel generator
This diagram is an example for application that Neutral connects together with PE in distribution box. Such as: Australia, New Zealand, South Africa, etc. (Please follow local wiring regulations!)
Hybrid Inverter
L N PE or Load CT
L N PE Grid
AC Breaker
Do not connect this terminal when the neutral wire and PE wire are connected
together.
AC Breaker CT
E-BAR
AC Breaker
N-BAR E-N Link
E-BAR
L
N Load
PE
L
N Grid
PE
L N PE
Home Loads
27 SUNSYNK MAX | Installer Manual
Typical Application of Diesel Generator
78
Inverter
æ DC Breaker for battery SYNK-16K-SGO1LP1: 350A DC breaker
ç AC Breaker for gen port
SYNK-16K-SGO1LP1: 200A AC breaker
è AC Breaker for backup load port
SYNK-16K-SGO1LP1: 200A AC breaker
Inverter
G-start (7,8): dry contact signal for startup the diesel generator.
coil open contact
relay
G
S
GS (diesel generator startup signal)
Ground
æ DC Breaker
Master Battery Pack
Slave Battery Pack
æ DC Breaker
Remotely control signal line
Generator PE N L
L N PE
Backup Load
28 SUNSYNK MAX | Installer Manual
Single-Phase Parallel Connection
CAN
L wire
N wire
Inverter No.3 (slave)
PE wire
.PECVT #BUUFSZ 34 $”/#VT
1BSBMMFM 1BSBMMFM
Ground
Inverter
æ DC Breaker
æçè DC Breaker for battery SYNK-16K-SG01LP1: 350A DC breaker êìî AC Breaker for grid port SYNK-16K-SG01LP1: 200A AC breaker éëí AC Breaker for backup load port SYNK-16K-SG01LP1: 200A AC breaker ï AC Breaker Depends on Home Load
Inverter æ No.2
(slave)
ç DC Breaker
ç
Battery Pack (master)
(slave) Battery Pack
Inverter No.1
(master)
è DC Breaker
è
ê é
ì ë
î í
Master inverter
01
Backup Load
PE N L
CT
Slave Inverter
02
Slave Inverter
03
Arrow pointing
to inverter
ï
L
N
The primary side of the CT needs to be clamped on the
PE
Grid live line.
Home Load Grid
29 SUNSYNK MAX | Installer Manual
Single-Phase Parallel Connection – Diesel Generator
CAN
L wire
N wire
PE wire
Inverter No.3 (slave)
.PECVT #BUUFSZ 34 $”/#VT
1BSBMMFM 1BSBMMFM
Ground
Inverter
æ DC Breaker
æçè DC Breaker for battery SYNK-16K-SG01LP1: 350A DC breaker êìî AC Breaker
for GEN port SYNK-16K-SG01LP1: 200A AC breaker éëí AC Breaker for backup load
port SYNK-16K-SG01LP1: 200A AC breaker
Inverter No.2
(slave)
ç DC Breaker
ç
Inverter No.1
(master)
é ê
ë ì
Battery Pack (master)
(slave) Battery Pack
Master inverter
01
è%$ #SFBLFS
è
í î
Generator PE N L
Slave Inverter
Slave Inverter
02
03
L N PE
Backup Load
30 SUNSYNK MAX | Installer Manual
Three-Phase Parallel Inverter
31 SUNSYNK MAX | Installer Manual
.PECVT #BUUFSZ 34 $”/#VT
1BSBMMFM 1BSBMMFM
CAN
L wire
N wire
PE wire
A Phase Inverter No.1(master) B Phase Inverter No.2(master) C Phase Inverter No.3(master)
æçè DC Breaker for battery SYNK-16K-SG01LP1: 350A DC breaker
é AC Breaker for backup load port SYNK-16K-SG01LP1: 200A AC breaker
ê AC Breaker for Grid port SYNK-16K-SG01LP1: 200A AC breaker
ë AC Breaker Depends on Home Load
Battery Pack
æ DC Breaker
(master)
æDC Breaker
(slave) Battery Pack
CAN/RS 485
é AC Breaker L1 L2 LN3 PE
Backup Load A Phase Master inverter
01
ç DC Breaker
ç DC Breaker
è DC Breaker
è DC Breaker
Ground ê AC Breaker
B Phase Master inverter
C Phase Master inverter
02
03
ë AC Breaker CT3 CT2 CT1
Home load
Arrow pointing to inverter
L1 L2 L3 N PE
Grid
OPERATION
Switching ON/OFF
Once the inverter has been correctly installed and the batteries have been
connected, press the ON/OFF button (located on the left side of the case) to
activate the system. When the system is connected without a battery but
connected with either PV or grid and the ON/OFF button is switched off, the
LCD will still illuminate (display will show off). In this condition, when
switching on the ON/OFF button and selecting `No Battery’, the system can
still work.
Display
8.8 kWh
85%
5.6 kWh
7.5 kWh
8.8 kWh
2.20 Hours
8.8 kWh
Solar/Turbine
AC load
Battery IN/OUT
MPPT.
GRID
Battery
Grid
LED Indicators
DC AC Normal Alarm
LED indicator Green LED solid light Green LED solid light Green LED solid light Red LED solid light
Meaning PV connection normal Grid connection normal Inverter functioning
normally
Fault
Function Buttons
Function Key Esc Up
Down Enter
Description To exit the previous mode Increase the value of a setting Decrease
the value of a setting Confirm setting change (If not pressed each time the
setting will not
be saved)
32 SUNSYNK MAX | Installer Manual
LCD Operation Flow Chart
Solar Page
Grid Page
Inverter Page
Battery Page
HOME PAGE
Load Page
System Setup
Solar Graph Grid Graph
BMS Page Load Graph Basic Setting Battery Settings Grid Settings System Mode
Advanced Settings Aux Load Settings Fault Codes Li BMS Settings
33 SUNSYNK MAX | Installer Manual
Home Page
Press the Esc button any page to access the home page:
85%
SOLAR/TURBINE
AC load
0.0 0.0 kWh kWh
0.0 kWh
0.0 0.0 kWh kWh
0.0 kWh
BATTERY IN/OUT
MPPT.
GRID.
Battery
Grid
1. Customer name 2. Access the settings menu page 3. Access solar page 4. Access load page 5. Access battery page 6. Access grid page 7. Access system flow page 8. Access fault code displays.
The icon (8) indicates that the system is in Normal operation. If it turns
into “comm./F01~F64”, the inverter has communication errors or other errors,
and the error message will display under this icon (F01-F64 errors, detail
error info can be viewed in the System Alarms menu).
What this page displays:
Total daily power into the battery (kWh). Total daily power out of the battery (kWh). SOC (State of charge of the battery) (%). Total daily solar power produced in (kWh). Total hourly usage of the generator (Time). Total daily power sold to the grid (kWh). Total daily power bought from the grid (kWh). Real-time solar power in (kW). Real-time load power in (kW).
Real-time battery charge power in (kW). Real-time grid power in (kW). Serial number. Time date. Access the status page. Access the fault code displays.
Status Page
To access the Status page, click on the BATTERY or AC LOAD dial on the Home page.
34 SUNSYNK MAX | Installer Manual
What this page displays:
Total solar power produced. MPPT 1 power/voltage/current. MPPT 2 power/voltage/current. Grid power. Grid frequency. Grid voltage. Grid current. Inverter power. Inverter frequency.
Inverter voltage. Inverter current. Load power. Load voltage. Battery power charge/discharge. Battery SOC. Battery voltage. Battery current. Battery temperature.
Solar Column: Shows total PV (Solar) power, voltage and current for each of
the two MPPT.
Grid Column: Shows grid total power, frequency, voltage, and current. When
selling power to the grid, the power is negative. When consuming from the
grid, the power is positive. If the sign of the grid and HM (home) powers are
not the same when the PV is disconnected and the inverter is only taking
energy from the grid and using the CT connected to Limit-2, then please
reverse the polarity of the CT coil. Important: See Section `Connecting the CT
coil’.
Inverter Column: Showing inverter total power, frequency, L1, L2, voltage,
current, and power.
Load Column: Showing total load power, load voltage, and power on L1 and L2.
Battery Column: Shows total power from the battery, battery SOC, battery
voltage, battery current (negative means charge, positive means discharge)
battery temperature (shows zero if the battery temperature sensor is not
connected). DC transformer temperature and AC heatsink temperature (When the
temperature reaches 90°C, it will display in red, and the performance of the
inverter will start deteriorating when it reaches 110°C. Subsequently, the
inverter will shut down to allow it to cool and reduce its temperature.
System Flow Page
Access by clicking on the bar chart on the Home Page.
To better understand the functioning of your system, take a look at the figure
at right:
1. The PV modules charge the batteries.
2. When the batteries reach a specific level (programmable), the battery
power is fed into the inverter.
3. The inverter can then supply power to the grid (export or no export),
load, and auxiliary or smart load.
4. CT coil controls the export power.
35 SUNSYNK MAX | Installer Manual
What this page displays:
The system flow. MPPTs power.
Battery status. Power distribution to load or grid.
Essential Loads
Setup Page
To access Settings, click on the gear icon on the right top of the navigation
menu.
What this page displays: Serial number. Software version. Time, Date, and MCU.
What you can do from this page: Access the Basic Setup Page (press the
BASIC icon). Access the Battery Setup Page (press
the BATTERY icon). Access the Grid Setup Page (press the
GRID icon). Access the real-time programmable timer/system mode (press the
SYSTEM MODE icon). Access the advanced settings such as Paralleling and Wind
Turbine (press the ADVANCE icon). Access the auxiliary load/smart load
settings (press the AUX LOAD icon) Access the fault code register (press the
FAULT CODES icon). Set up Li BMS (press the LI BMS icon).
36 SUNSYNK MAX | Installer Manual
Basic Setup
Set Time (Clock)
To set time, click on the BASIC icon and then on `Time’
What this page displays:
Time. Date. AM/PM.
What you can do from this page:
How to set up:
Adjust / set time. Adjust / set date. Adjust / set AM/PM.
Touch the screen on the box you wish to change. Change the number (increase/decrease) using the UP and DOWN buttons. Press OK to set the changes.
Set Company Name / Beeper / Auto dim
To set company name click on the BASIC icon and then on `Display’.
What this page displays:
Beeper status (ON/OFF) Installers names.
What you can do from this page:
Set up your company name. Switch the beeper ON or OFF. Set the LCD backlight
to auto dim.
How to change the name:
Change the letters in each box by moving the
arrows up and down and then select OK. This
will change the name on the home screen.
85%
SOLAR/TURBINE
AC load
0.0 0.0 kWh kWh
0.0 kWh
0.0 kWh
0.0 kWh
0.0 kWh
BATTERY IN/OUT
MPPT.
GRID.
Battery
Grid
37 SUNSYNK MAX | Installer Manual
How to set the auto dim: Set a number in the auto dim box to dim the LCD after
a number of seconds. How to turn the beep on or off: Check or uncheck the beep
box and the press OK to configure it as you prefer.
Factory Reset and Lock Code
To access the Settings, click on the gear icon on the right top of the menu.
What this page displays: Reset status. Whether the lock code’ is used or not. What you can do from this page: Reset the inverter to the factory settings. System diagnostics. Change or set thelock code’. Factory Reset: Reset all
parameters of the inverter Lock out all changes: Enable this menu to set
parameters before the unit is locked and cannot be reset. *Before performing a
successful Factory Reset’ and locking the systems, the user must enter a password to allow the setting to take place. The password forFactory Reset’
is 9999 and for lockout is 7777. System self-check: Allows the user to conduct
a system diagnosis. After ticking this item, it needs input the password. The
default password is “1234”. Locked Inverter: This function is used to lock the
inverter completely so no access can be gained. It will ask for a 5-digit code
that only the Sunsynk Technical staff can assist with. Test mode (only for
engineers): For engineers to conduct tests.
38 SUNSYNK MAX | Installer Manual
Inverter Remote Control
To control the inverter remotely, tick the box that allows it. What this page
displays: Remote control option. What you can do from this page: Allows remote
control of the inverter.
Battery Setup Page
To configure battery settings, click on the BATTERY icon and then on `Batt
type’.
What this page displays: Lithium: This is BMS protocol. Please reference the
document (Approved Battery). AGM V: Use battery voltage for all settings (V).
AGM %: Use battery SOC for all settings (%). No batt: Tick this box if no
battery is connected to the system. If it’s ticked and the CT coil is
connected,
the inverter operates as a grid-tied inverter. Battery capacity in (Ah): For
non-BMS-batteries the range allowed is 0-2000Ah, while for lithium-ion,
the inverter will use the capacity value of the BMS. Charge/Discharge Amps:
The Max battery charge/discharge current (0-290A for 16KW model). Active
battery: This feature will help recover a battery that is 100% discharged by
slowly changing from
the solar array. Until the battery reaches a point where it can change
normally. TEMPCO settings: The temperature coefficient is the error introduced
by a change in temperature.
39 SUNSYNK MAX | Installer Manual
NOTE:
Recommended: AGM and Flooded: Ah battery size x 20% = Charge/Discharge amps.
Lithium: Ah battery size x 50% = Charge/Discharge amps. Gel: follow
manufacturer’ s instructions.
Generator & Battery Page
To configure battery charging settings, click on the BATTERY icon and then on
`Batt Charge’.
What this page displays: Amps: Charge rate of 40A from the attached generator
in Amps. Grid Amps: Current that the grid charges the battery. Grid Charge: It
indicates that the grid will charge the battery. Grid Signal: This indicates
when the grid should no longer charge the battery. Gen Charge: Uses the GEN
input of the system to charge the battery bank from an attached generator. Gen
Signal: Normally open (NO) relay that closes when the Gen Start signal state
is active. Gen Force: When the generator is connected, it is forced to start
without meeting other conditions. Force OFF: This is to force the generator to
switch off. Signal ISLAND MODE: When “signal island mode” is checked and the
inverter connects the grid, the ATS
port voltage will be 0. When “signal island mode” is checked and the inverter
is disconnected from the grid, the ATS port voltage will output 230Vac. This
feature and outside NO type relay can realize N and PE disconnection or bond.
Float V: The voltage at which a battery is maintained after being fully
charged. Float V for an AGM battery is 55.20V. 40 SUNSYNK MAX | Installer
Manual
Absorption V: The level of charge that can be applied without overheating the
battery. Absorption V is for an AGM battery is 57.60V.
Equalization V: Equalizing charge/overcharge to remove sulphate crystals that
build up on the plates over time on lead-acid batteries. Equalization V for an
AGM battery is 58.80V.
NOTE:
Do not alter these settings too often on the same battery, as it may damage
the battery.
Recommended battery settings:
Battery Type AGM (or PCC) Gel Wet Lithium
Absorption Stage 14.2V (57.6V) 14.1V (56.4V) 14.7V (59.0V)
Float Stage
Voltage (every 30 days 3hr)
13.4V (53.6V)
14.2V (57.6V)
13.5V (54.0V)
13.7V (55.0V)
14.7V (59.0V)
Follow its BMS voltage parameters
A generator can either be connected to the Grid side or to the Gen connection.
When connected to the Grid Input, the inverter will consider the power coming
from the generator as Grid Supply’. Users should ensure this power goes to the LOAD only and should not be exported to other outlets, as this will damage the generator. An advantage of connecting the generator to the Grid Input is that it can be paralleled, whereas the GEN/ AUX input cannot be paralleled. That means the inverter will extract what power it requires fromGrid Supply’ to charge its
batteries.
If the generator is connected to the inverter and a generating signal exists,
the inverter will switch 100% of the load to the generator and then slowly
increase the charging currents to the batteries. Therefore, the generator must
be able to supply both the charge current and the total load current.
The generator can be controlled via a relay with a set of dry-contacts to
enable remote control. The current on the contacts is limited to approximately
1Amp 12V.
Below is a simple reference circuit of an auto-start system that can auto-
start generators on a boat. (Sunsynk will be releasing a new OS E406 ( Auto-
Start ) for better generator control).
41 SUNSYNK MAX | Installer Manual
Battery Discharge Page
To configure inverter’s shut-down settings, click on the BATTERY icon and then
on `Shut Down’.
2
42 SUNSYNK MAX | Installer Manual
What this page displays: Shutdown 20%: It indicates the inverter will shutdown
if the SOC is below this value. Low Batt 20%: It indicates the inverter will
alarm if the SOC below this value. Restart 40%: Battery voltage at 40% AC
output will resume. Low Power Mode<Low Batt: If selected and when battery SOC
is less than the “Low Bat” value, the
self-consumption power of the inverter will be from the grid and battery
simultaneously. If unselected, the self-consumption power of the inverter will
be mainly from the grid. Low Noise Mode: Low noise mode is used to change the
switching frequency of the IGBTs from 15kHz to 20kHz, we did this because
15kHz was in the audible range still meaning that people with great hearing
could hear a high pitch noise when using other electrical products, the
inverter interacted with it on the AC line with electrical noise. Disable
Float Charge: A battery has three stages of charging, bulk, absorption, and
float. Once the third stage has been reached which will be the float charge
the inverter gradually charges the battery. Sometimes, this results in the
batteries being overcharged so enabling this function it will disable the
third stage in the charging cycle which is float charge. What you can do from
this page: Adjust battery shut down (voltage or %) Adjust low battery warning
(voltage or %) Adjust restart (voltage or %)
NOTE:
Activating Shutdown causes the inverter to enter standby-mode. It does not
entirely shut down the inverter. Total shutdown occurs at voltages below 19V.
The voltage displayed on the Sunsynk Parity Inverter will vary depending on
whether the inverter is charging or discharging the batteries.
Since the batteries are 48V, the figure on the left is x4: Fully Charged
50.54V (Discharge Mode) Fully Charged 58.80V (Charge Mode) 75% Charged 49.60V
(Discharge Mode) 75% Charged 54.80V (Charge Mode) 25% Charged 48.00V
(Discharge Mode) 25% Charged 50.80V (Charge Mode) Completely Discharged 47.50V
Setting the cut-off higher is better for the batteries.
43 SUNSYNK MAX | Installer Manual
The batteries recommended for use with the Sunsynk systems are AGM Lead Acid
or Lithium Battery Banks. At its core, an AGM is still a lead-acid battery.
AGM stands for Absorbent Glass Mat, which refers to the technology these
devices use to create power. This fiberglass mat sits between the positive and
negative lead plates of your battery. Then, as the name suggests, it absorbs
and holds the battery acid. That way, it doesn’t freely flow around the
battery.
State of Charge Bulk: The bulk charge is the first stage of a battery’s
charging process, where the charger identifies the battery and its needs and
then applies a high voltage to do the bulk of the charging. It involves about
80% of the recharge. The properly sized charger will give the battery as much
current as it will accept up to charger capacity (25% of battery capacity in
Amp hours). Absorption: To fully charge a battery, a period of charging at a
relatively high voltage is needed. This period of the charging process is
called absorption. This occurs when the charging of a battery has reached 80%
of its capacity. The remaining charge equals 20% approximately. It makes the
charger hold the voltage at the charger’s absorption voltage (between 14.1 VDC
and 14.8 VDC, depending on charger set points) and decreases the current until
the battery is fully charged. Float: The charging voltage is reduced to
between 13.0 VDC and 13.8 VDC and held constant, while the current is reduced
to less than 1% of battery capacity. This mode can be used to maintain a fully
charged battery indefinitely. Equalisation: This is essentially a controlled
overcharge that occurs at the end of the Bulk mode and the absorption phase
and is called the equalisation voltage’. However, technically, this phase has another function. Higher capacity wet (flooded) batteries sometimes benefit from this procedure, particularly the physically tall batteries. The electrolyte in a wet battery can stratify over time if not cycled occasionally. In equalisation, the voltage is brought up above the typical peak charging voltage well into the gassing stage and maintained for a fixed (but limited) period. This stirs up the chemistry in the entire battery, equalising’ the strength of the electrolyte and knocking off any loose
sulphating that may be on the battery plates.
Setting Up a Lithium Battery
To set up a lithium-ion battery, click on the BATTERY icon and visit the Batt Type’ column. What this page displays: This information will only display if theLithium’
option is selected under `Batt Type’. The type of communion protocol. Approved
batteries.
44 SUNSYNK MAX | Installer Manual
What you can do from this page:
Set up you Lithium-ion battery.
After installing a lithium battery, check the communications page by clicking
on the `Li BMS’ icon to see if the BMS information is visible. Suppose some
information is not displayed correctly (it should look like the diagram
below), then there will be a communication error.
Therefore, if a communication error occurs: 1. Check that your data cable is
the correct type. 2. Check that the data cable is plugged into the correct
sockets. Usually, RS485 is employed, but some
battery manufacturers use others.
NOTE:
With some types of lithium batteries, the BMS cannot be controlled by the
Sunsynk inverter. In this case, treat the battery as a lead-acid type and set
the charging and discharging protocol following the battery manufacturer’s
specifications.
It is crucial to refer to the manuals that manufacturers produce for their batteries. That way, the chance of errors occurring during installation is significantly reduced. Below is a list of batteries that have been examined, tested, and approved by Sunsynk.
Brand
Model
DYNESS SunketESS
Osily HUBBLE
SACRED SUN SHOTO
B4850 POWERBOXF
A48100 LFP5000 LFP5KWH/LV AM-2 5.5KW
AM-5 AM-10 SSIF2P15S48100C FCIFP48100A SSIFP48100A SDC-Box5(5.12KWH)
45 SUNSYNK MAX | Installer Manual
48V Storage Inverter
RS485 or CAN
CAN
CAN
CAN
CAN
CAN
CAN
RS485
RS485
RS485
CAN
Inverter Setup
Notes
0
0
0
0
0
0
0
CANH = Pin 4
0
CANL = Pin 5
1
1
Cut Line 3, 6, 8
1
0
Brand SolarMD
PYLON
UZ ENERGY
GenixGreen Sunwoda APIUM
VISION Group Alpha Ess BYD
Model
SS4074 SS4037 SS202
US2000B
US3000
US2000C
US3000C
UP5000
US5000
Force L1
Force L2
L051100-A L051100-A1 L051100-B L051100-D
ESS-5120 ESS-10240 ESS-BOX2 ESS-BOX3 ESS-BOX4 ES-BOX2 ES-BOX5 ES-BOX12 H4850M
SunESS Atrix AP-5 APR-5
V-LFP51.2V100Ah-5KW VLFP51.2V200Ah-5KW
M4856-P SMILE BAT BYD Battery-Box LV Flex
Lite
48V Storage Inverter
RS485 or CAN
CAN
CAN RS485 CAN RS485 CAN RS485 CAN RS485 CAN RS485 CAN RS485 CAN RS485 CAN
RS485 CAN CAN CAN CAN RS485 RS485 RS485 RS485 RS485 RS485 RS485 RS485 CAN CAN
CAN CAN CAN CAN CAN CAN CAN
CAN
Inverter Setup
Notes
0
To be used with V2 Logger
0
http://solarmd.co.za/inverter-compatibility-solarmd/
0
sunsynk-and-solar-md/
0
12
0
12
0
12
0
12
0
12
0
12
0
12
0
12
0
0
0
0
6
6
6
6
6
6
6
6
0
0
0
0
0
13
13
0
0
0
46 SUNSYNK MAX | Installer Manual
Brand
Batterich/ Greenrich
TOPBAND Weco
GSL ENERGY
DOWELL
Giter
CF Energy
Deye
AOBOET Wattsonic
KODAK Fox ess PYTES Energy
BST Rosen Solar
Energy Highstart BALANCELL
Model
UP3686 UP5000 UP6100 WM5000 TB51100F-T110 TB51120-T110 4K4 LV 5K3 LV
GSL051100A-B-GBP2 GSL051200A-B-GBP2 GSL051280A-B-GBP2 ZnP48100ESA1 GSL-51-100
GSL-51-200 IPACK C3.3 IPACK C6.5 IPACK C10 G2500-48V G5040-48V CFE2400 CFE5100
CFE5100S
SUNB-5.0-G01-48-PC SE-G5.1 PRO/AI-W5.1/
RW-M6.1
Uhome-LFP 5000 Uhome-LFP 2400 Li-LV battery series
FL5.2 LD-48100P
E-BOX 48100R
MD48-100 MD48-50 LFP48V200AH LFP51.2V200AH HSD4870
P26 P27
48V Storage Inverter
RS485 or CAN
CAN
CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN
Inverter Setup
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
CAN
0
CAN
0
CAN
0
RS485
14
CAN
0
RS485
1
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
Notes
47 SUNSYNK MAX | Installer Manual
Brand
ZRGP
UFO
DMEGC
Robuste
Soluna
REVOV PAND CLiS (Zhongneng Lithium Battery Technology Taizhou Co., Ltd.) LBSA
Freedomwon GSO Sunketess Vestwoods Green Solutions Inc. nRuiT Energy Far East
Battery
GEN2
LEMAX
Model
ZR-FC48100-1630J1 ZR-FS4850-16OSJ1 ZR-FS48100-16OSJ1
ZR-PBX1 U-P48200-7 U-P48100-7 U-P48150-1 L01-48100 L02-48200
LR48100 LR48200 4K Pack 5K Pack EOS-5K Pack
R100 Powerfree Rack Powerfree Cube
Enerhi-M Series
LBSA 51.2V/100Ah Freedomwon Lite Com-
mercial 52V and LV Models GBP48 LFP5000 VT Series VE Series
HOME E10
PowerPorter 5.0/9.0/10.0/12.0/15.0
FEB LV Series
Gen2 P48200-7 Gen2 P48100-7 Gen2 P48150-1 LM-JW-51.2V100Ah LM-JW-51.2V200Ah
48V Storage Inverter
RS485 or CAN
CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN
Inverter Setup
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
48 SUNSYNK MAX | Installer Manual
Notes
Brand
COOLI
VOLTA EVO
Yoshopo BNP
Shanghai Green
Tech Co.,Ltd. Unipower LD Felicity
BSL
Enersol Lithium
Blue Nova Rackpower
Model
CLR5KWH CLW5KWH CLR10KWH CLW10KWH CLH10KWH ESS10240 VOLTA STAGE1 VOLTA STAGE2
VOLTA STAGE3 VOLTA STAGE4 EVO 5.7KWH 48V-120Ah BB-LFP-100Ah-P 51.2V 100Ah
48V Storage Inverter
GTEM-48V2500
UPI.FP4845
LD-100P210J
LPBF Series
LPBA-OL Series
LPBA-IL Series
B-LFP51.2V 100Ah
B-FLP51.2V 125Ah
B-LFP48-130E 51.2V
130Ah
B-LFP48-160E 51.2V
160Ah
B-LFP51.2V 200Ah Powerwall
48-100
51-100
51-200
51-100WM
51-200WM
RacPower BN52-100-5.2K
BP
RacPower BN52-100-5.2K
DU
RS485 or CAN
CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN
RS485
RS485 RS485 RS485 RS485 RS485
CAN
CAN
CAN CAN CAN CAN CAN
CAN
Inverter Setup
0 0 0 0 0 0 0 0 0 0 0 0 0
12
15 17 12 12 12
Notes
Float voltage 54.5V
Absorption V 55.00V
Disable equalisation 0
0
Days
Shutdown 20%
Low Batt 35%
Restart 50%
BMS cable straight RJ45
cable ( no need to change
0
pin outs on cable)
Dip Switch settings is 1000 ( for single battery)
0
0
CANH = Pin 4
0
CANL = Pin 5
0
0
0
49 SUNSYNK MAX | Installer Manual
Brand
Blue Nova HC
Blue Nova Rack Series
Model
BN52V-280-14.5K HC
BN52V-560-29K HC
BN52V-840-43.6K HC BN52V-1120-58.2K HC BN52V-1400-72.8K HC BN52V-840-43.6K BR
BN52V-1120-58.2K BR
48V Storage Inverter
RS485 or CAN
CAN
CAN
CAN CAN CAN CAN CAN
Inverter Setup
Notes
0
Can be used with or without BMAC
0
co.za/wp-content/uploads/2015/11/BN-User-
Manual-HC_v102.pdf
0
0
CANH = Pin 7
0
CANL = Pin 8
0
BlueNova-BMAC-Manu-
0
al-v4.pdf
NOTE:
When communications between the battery and inverter do not exist, do not
overcharge your battery bank (current or voltage). Many lithium batteries are
limited to 100A, some are lower, and some are higher. Ensure that voltage and
current specifications provided by the battery manufacturer are followed.
If you are using lead acid batteries, then follow the equation of C x 0.25,
which means that the maximum charge or discharge you can apply to a battery is
a quarter of the AH rating of the overall battery array. E.g.: A 200Ah battery
array composed of 4 x 200Ah batteries in series has a maximum discharge of
only 50Ah (200 x 0.25 = 50)
Also, ensure the cable is thick enough to support the current and that the
connected fuses are of the correct rating per the battery manufacturers’
recommendations.
50 SUNSYNK MAX | Installer Manual
Program Charge & Discharge Times
To set Charge’ andDischarge’ times, click on the System Mode’ icon after clicking on the gear icon. 16000W 16000W 16000W 16000W 16000W 16000W 20W 16000W What this page displays: 1. Zero Export: Tick this box to not export power back to the grid (the CT coil will detect power flowing back to the grid and will reduce the power of the inverter only to supply the local load). 2. Solar Export: Tick this box if you wish to export your solar power back to the grid. 3. Limit to Load Only: Tick this box if you only want to supply power to the load side of the inverter. 4. Grid Trickle Feed: Is the amount of power flowing from the grid to the inverter. Set this value to ’20 – 100W’ to instruct the inverter to always take the prescribed amount of power from the grid to minimise the tripping of sensitive pre-paid electricity meters ifReverse Power Detection’ occurs. 5. Inverter Power Limiter: This
controls the maximum overall power, both to the Load’ andGrid’ ports
combined. It is set to Low if an over-current’ fault occurs. 6. Priority Load: Tick this box if you wish to set the solar panels to give power to the Load’. If you untick this box, the solar will send power to charge the
batteries.
51 SUNSYNK MAX | Installer Manual
What you can do from this page: Set a real time to start and stop charging or
discharging the battery.
Choose to charge the battery from the grid or generator.
Limit export power to the grid.
Set the unit to charge the battery from the grid or generator ticking Grid’ orGen’ and set what times this needs to occur.
Set the time to discharge the unit to the load or export to the grid by
unticking Grid’ andGen’.
If nothing ticked: This Mode allows the hybrid inverter to sell back any
excess power produced by the solar panels to the grid. If the use time is
active, the battery energy can also be sold into the grid. The PV energy will
be used to power the load and charge the battery, and then excess energy will
flow to the grid. Power source priority for the load is as follows:
1. Solar Panels.
2. Grid.
3. Batteries (until programmable % discharge is reached). Zero Export + Limit
To Load Only: The hybrid inverter will only provide power to the backup load
connected. The hybrid inverter will neither provide power to the home load nor
sell power to the grid. The built-in CT will detect power flowing back to the
grid and will reduce the power of the inverter only to supply the local load
and charge the battery.
Solar
Backup Load
On-Grid Home Load
Grid
Battery
ZeroExport: The hybrid inverter will not only provide power to the backup load
connected but also give power to the home load connected. If PV power and
battery power are insufficient, it will take grid energy as a supplement. The
hybrid inverter will not sell power to the grid. In this mode, a CT is needed.
For the installation method of the CT, please refer to the chapter “CT
Connection”. The external CT will detect power flowing back to the grid and
will reduce the power of the inverter only to supply the local load, charge
the battery, and home load.
Solar
Battery 52 SUNSYNK MAX | Installer Manual
Backup Load
On-Grid Home Load
Grid CT
Example: This example shows the battery being charged up to 100% by both the
Grid and Solar PV from 8 a.m. to 11 a.m. and then being able to supply up to
4kW of battery-power to the essential’ loads from theLoad’ Port until the
battery SOC drops to 50%.
100W 16000W
IMPORTANT – When charging the batteries from the Grid or Generator, please
ensure you have set the correct battery-charging settings on the battery
charge as shown in Section Battery Setup’ Home Page. If theUse Timer’
function is activated then the inverter will use the battery power according
to your settings when the Grid is present. If this function is not set, the
batteries WILL ONLY be used for backup when there is no utility grid power.
Example: The power produced is supplying the `Non-Essential Load’ while the
inverter is set at a maximum power of 16kW (Max Sell Power). The inverter is
connected to the grid, but no export is performed. The unit allows small
amounts of power to flow from the Grid (100W Zero Export Power) to prevent any
back-flow. In this example, the solar PV is prioritised to supply the Load
first and then subsequently, charge the battery.
100W 16000W
53 SUNSYNK MAX | Installer Manual
16000 16000 16000 16000 16000 16000
Example: During 01:00-05:00, when the battery SOC is lower than 80%, it will
use the grid to charge the battery until the battery SOC reaches 80%. During
05:00-08:00 and 08:00-10:00, when battery SOC is higher than 40%, the hybrid
inverter will discharge the battery until the SOC reaches 40%. During
10:00-15:00, when the battery SOC is higher than 80%, the hybrid inverter will
discharge the battery until the SOC reaches 80%. During 15:00-18:00, when the
battery SOC is higher than 40%, the hybrid inverter will discharge the battery
until the SOC reaches 40%. During 18:00-01:00, when the battery SOC is higher
than 35%, the hybrid inverter will discharge the battery until the SOC reaches
35%.
Grid Supply Page
In the Settings menu, click on the GRID icon.
What this page displays: Grid Mode: General Standard – for example,
EN50549_CZ_PPDS_L16A, NRS097, G98/G99. Please follow
your local grid code and choose the corresponding grid standard from the drop-
down menu. If you cannot find your local grid standard from this menu, please
manually input the grid settings as per instructions below. G100 – Please
ensure the inverter is set to G99/G100 for compliance to G100 regulations. Set
the Grid frequency. Set the Grid type. Unlock Grid Settings: The inverters
grid settings are automatically locked, so if you need to make changes to the
grid settings you will need to select this, and it will as for password code.
54 SUNSYNK MAX | Installer Manual
What this page displays:
Normal connect: The allowed grid voltage/frequency range when the inverter
first time connects to the grid.
Normal Ramp rate: It is the startup power ramp. Reconnect after trip: The
allowed grid voltage/frequency range for the inverter connects the grid after
the inverter trip from the grid. Reconnect Ramp rate: It is the reconnection
power ramp. Reconnection time: The waiting time period for the inverter to
connect the grid again. Power factor: This is used to adjust the inverter’s
reactive power.
What this page displays:
HV1: Level 1 overvoltage protection point; HV2: Level 2 overvoltage protection
point; HV3: Level 3 overvoltage protection point. LV1: Level 1 undervoltage
protection point; LV2: Level 2 undervoltage protection point; LV3: Level 3
undervoltage protection point. HF1: Level 1 over frequency protection point;
HF2: Level 2 over frequency protection point; HF3: Level 3 over frequency protection point. LF1: Level 1 under frequency protection point; LF2: Level 2 under frequency protection point; LF3: Level 3 under frequency protection point; 0.10s: Trip time.
55 SUNSYNK MAX | Installer Manual
What this page displays: FW: This series inverter is able to adjust inverter
output power according to grid frequency. Droop f: The percentage of nominal
power per Hz. For example: “Start freq f>50.2Hz, Stop freq f<50.2, Droop
f=40%PE/Hz” when the grid frequency reaches 50.2Hz, the inverter will decrease
its active power at Droop f of 40%. And then, when the grid system frequency
is less than 50.2Hz, the inverter will stop decreasing output power. For the
detailed setup values, please follow the local grid code.
What this page displays: V(W): It adjusts the inverter active power according
to the set grid voltage. V(Q): It adjusts the inverter reactive power
according to the set grid voltage. This function adjusts invert-
er output (active and reactive) power when grid voltage changes. Lock-in/Pn
5%: When the inverter active power is less than 5% rated power, the VQ mode
will not take
effect. Lock-out/Pn 20%: If the inverter active power increases from 5% to 20%
rated power, the VQ mode will
take effect again. For example: V2=110%, P2=20%. When the grid voltage reaches
110% times of rated grid voltage, the inverter output power will reduce its
active output power to 20% rated power. For example: V1=90%, Q1=44%. When the
grid voltage reaches 90% times of the rated grid voltage, the inverter output
power will output 44% reactive output power. For the detailed setup values,
please follow the local grid code.
56 SUNSYNK MAX | Installer Manual
What this page displays: P(Q): It adjusts the inverter reactive power
according to the set active power. P(PF): It adjusts the inverter PF according
to the set active power. Lock-in/Pn 50%: When the inverter output active power
is less than 50% rated power, it won’t enter the
P(PF) mode. Lock-out/Pn 50%: When the inverter output active power is higher
then 50% rated power, it will enter
the P(PF) mode. For the detailed setup values, please follow the local grid
code.
NOTE:
Only when the grid voltage is equal to or higher than 1.05 times the rated
grid voltage will the P(PF) mode take effect.
57 SUNSYNK MAX | Installer Manual
Paralleling Inverters Advanced Settings
To configure multi-inverter settings, click on the ADVANCE icon.
What this page displays: If the inverter operates as a master or a slave.
Modbus Device ID: `Modbus SN’ that must be unique for each inverter connected
to the bus/wire. Ex_Meter For CT: When in a Three-phase system with a CHiNT
Three-phase energy meter (DTSU666),
click the corresponding phase where the hybrid inverter is connected. E.g.
when the hybrid inverter output connects to A phase, please click A Phase.
What you can do from this page: Set the inverter as a master or slave per
bus/wire. Set the phase in which the inverter will be paralleled. Set the
Modbus SN for paralleling. Select the corresponding meter type according to
the meter installed in the system. The Sunsynk parity inverter can be wired
standalone or where more power is required it can be connected in parallel
either single or 3 phase configuration. The maximum number of inverters that
can be paralleled in a single phase utility grid is 16 and the maximum number
that can be paralleled in a three phase utility grid is 15. A master single
phase inverter is capable to operate with other 15 slave inverters. Thus, to
parallel 16 inverters in a single phase utility, one will operate as the
master, and the other 15 will operate as slaves. To parallel 15 inverters in a
three phase utility grid are necessary to set three inverters as master and
the others as slaves: Phase A: Master A and 4 Slaves A Phase B: Master B and 4
Slaves B Phase C: Master C and 4 Slaves C In a three phase utility grid, the
paralleled inverters will operate as a normal three-phase supply with perfect
phase rotation, capable of power single phase (220 VLN) and three phase (380
VLL) loads. For stability, all the batteries need to be connected in parallel.
It is recommended a minimum cable size of 50mm2 diameter with fuse isolators
to each inverter.
58 SUNSYNK MAX | Installer Manual
Each inverter will require a fuse isolator with surge protection and each
group circuit will require an RCD. If the batteries as supplying power to the
main load during the outage, then a change over switch will also be required
or a split load can be used. The CT coils used to limit export power must only
be connected to the master. Therefore, if six inverters
are paralleled, three CT coils will be required. Connect a RJ45 communication
cable between each inverter; the order is not important since both sock-
ets are the same, so there is no IN or OUT. Each phase must only have one
master and the others set to slave. Each inverter must have a unique Modbus
number. The maximum length of the communication cables is 2 meters (do not
exceed this value). All batteries must be connected in parallel and the MPPTs
must be kept separate.
IMPORTANT: When configuring inverters in parallel for a single or three-phase,
it is important to first check firmware versions to be all the same on all
inverters. It is strongly recommended to request firmware update on all
inverters to the latest and the exact same firmware version.
IMPORTANT: All inverters in a parallel system must have their own isolating
load breaker before it goes to the parallel breaker to ensure while
programming that the load outputs are isolated from each other.
Only once confirmed all inverters are programmed correctly in parallel or
three-phase then only the isolating breakers can be switched on, which then
feeds to the main load output breaker where the actual parallel or three-phase
connection is made that feeds the loads. When configuring a three-phase system
using three single-phase inverters, one per phase. It is extremely important
to check phase rotation to be clockwise feeding the inverters and to confirm
the output is also clockwise on phase rotation.
NOTE:
The cables have two ends, one to be specifically connected to the BMS and
another one to be connected to the inverter, do not change it. If the
communication is not working correctly between inverters, then errors will
appear on display. In this case, please check all settings and data cables.
All inverters in a parallel system must have their own isolating load breaker
before it goes to the
parallel breaker to ensure while programming that the load outputs are
isolated from each other. The grid input can also be connected in parallel.
You cannot connect the Aux/Gen port in parallel because this causes a conflict
between the gen-
erator’s frequency and the grid’s frequency.
59 SUNSYNK MAX | Installer Manual
If you need further help please refer to the Sunsynk website where you will
find training videos and Frequently Asked Questions www.sunsynk.com. Firmware
prior installation is important to be updated and all inverters in parallel or
three phase system must be the same.
Common questions that occur when paralleling inverters: Q1: What is the
sequence to install/connect/commission? First of all, leave the main supplies
off. Next, connect all communication cables, set up all LCDs and then, last of
all, turn on the main supplies. Q2: What are the indications that the
communication and the system are OK or not? Parallel errors will be shown as
fault F46 on the display. Q3: What are the consequences of not setting one
inverter in a parallel mode? It can damage the inverter. Q4: What are the
consequences of having more than one Master Inverter or having no inverter set
as `Master’? It can damage the inverter. There are cases in which it is
possible to have more than one master. For example, as aforementioned, six
inverters paralleled in a three phase utility grid (three masters). Q5: What
are the consequences for setting A, B, or C phases wrong while in parallel
mode? It can damage the inverter. Recommend checking the phase rotation with a
meter before switching on. Q6: What are the consequences of factory resetting,
power cycling, or firmware updating one inverter in a parallel system? It can
damage the inverter. Inverters needs to be isolated from each other before
factory reset or firmware update. Q7: What consequences for changing ALL/ANY
settings while operating in parallel mode? It can damage the inverter and
fault F46 will be indicated on the display.
60 SUNSYNK MAX | Installer Manual
Connecting the DRM’s
This can be selected under advance settings.
16000W 2000
This can be selected under advance settings.
1. DRM 1/5 2. DRM 2/6 3. DRM 3/7 4. DRM 4/8
5. Ref 0 6. D Ground 7. Net J 4-7 8. Net J 4-7
61 SUNSYNK MAX | Installer Manual
Advanced Function Setup
16000W
*OInWvFeSrUtFeSr
MPBEQPSU
– / “54
7
TIFMM (SPVOEDBCMF
FEYxUFteSOrnBaMlSFreMBlaZy
DPJM DPPOQUFBODU
Grid peak shaving: When this is selected, the grid output power will be
limited within the set value. If the load power exceeds the allowed value, it
will take PV energy and stored battery energy to supplement. If there is not
enough PV energy or stored energy to meet the load requirement, grid power
will increase to meet the load needs.
Solar Power Generated
This page shows the daily, monthly, yearly, and total solar power produced. Access this page by clicking on the `Solar/Turbine’ icon on the Home Page.
62 SUNSYNK MAX | Installer Manual
Grid Power
This page shows the Daily / Monthly / Yearly and total grid power export or
consumed. Access this page by clicking on the `Solar/Turbine’ icon on the home
page.
63 SUNSYNK MAX | Installer Manual
Advanced Settings for Wind Turbines
To configure wind turbine settings, click on the ADVANCE icon.
This is for Wind Turbine
I/A 16.5
0
310
U/V
What this page displays:
If one or both of the MPPTs are connected to a wind turbine.
What you can do from this page:
Select the MPPT to be used as a turbine input.
The table below shows the maximum current depending on the voltage of the wind turbine.
NOTE:
DO NOT use a wind turbine that exceeds 400V.
Use a self-breaking wind turbine. Once the batteries are fully charged and the
inverter is not exporting any power, the load can drop. This can cause the
turbine to speed up dramatically, which can be very dangerous and usually
happens suddenly. Thus, it is essential to use a self-breaking turbine.
Voltage (V) 150 200 250 300 400
Max. Current (A) 23.33 17.50 14.00 11.67 8.75
Power (W) 3500 3500 3500 3500 3500
64 SUNSYNK MAX | Installer Manual
Most wind turbines are three-phase PM type. Therefore, either a wind turbine
controller or a direct connection to the MPPT via a simple protection circuit
will be required.
Dump Load or Diversion Load is an important part of an off-grid power system.
When the battery ( Battery Bank ) is fully charged, and the water turbine /
wind turbine / solar PV module is still generating, a dump load is a useful
device to send spare electricity to. This can be done by using a switch on a
smart load option or by utilising a wind turbine controller with a built-in
dump load. Also, a hot water tank controlled via a smart-load can act as a
good `dump-load’ however, in very windy conditions it may be necessary to
shunt the output.
Advanced Settings for Auxiliary Load
To configure Auxiliary Load (previously known as “smart load”) settings, click
on the AUX LOAD icon. What this page displays: Use of the Gen (Aux) input or
output. Generator peak shaving is ON or OFF. Peak Power Shaving value. What
you can do from this page: Set up a generator input. Set up an auxiliary
(smart) load. Switch on the generator and/or grid peak
power saving and set the power shaving value. Use an additional inverter or
micro inverter. A nice feature of this page is that when the batteries are
full and the inverter is still producing power from the solar PV or turbine,
it is possible to direct the power generated to another load such as a water
heater.
65 SUNSYNK MAX | Installer Manual
For Gen Input mode: Gen Input: Tick this box if using a Generator. Allowed
Max. power from diesel generator. Peak shaving power: This is a technique used
to reduce electrical power consumption during periods
of maximum demand on the utility grid. This enables the user to save
substantial amounts of money due to the expensive peak power charges. Gen Load
OFF Batt: Battery level when the Aux load switches off. Gen Load ON Batt:
Battery level when the Aux load switches on. AC couple on load side:
Connecting the output of the on-grid inverter at the load port of the hybrid
inverter. In this the situation, the hybrid inverter will not be able to show
the load power correctly. AC couple on grid side: This function is reserved.
For Aux Load Output mode:
Aux Load Output: This mode utilizes the Gen input connection as an output
which only receives power when the battery SOC and PV power is above a user
programmable threshold.
For Example: Power=500W, ON: 100%, OFF=95%. When the PV power exceeds 500W,
and battery bank SOC reaches 100%, Smart Load Port will switch on
automatically and power the load connected. When the battery bank SOC < 95% or
PV power < 500w, the Smart Load Port will switch off automatically. On Grid
always on: When click “on Grid always on” the smart load will switch on when
the grid is pres-
ent. Solar Power: Power limiter to the maximum power allowed to the Aux load.
Aux Load OFF Batt Battery SOC at which the Smart load will switch off. Aux
Load ON Batt: Battery SOC at which the Smart load will switch on. Also, the PV
input power should
exceed the setting value (Power) simultaneously and then the Smart load will
switch on.
66 SUNSYNK MAX | Installer Manual
For Micro Inverter Input mode:
Micro Inverter Input: To use the Generator input port as a micro-inverter on
grid inverter input (AC coupled), this feature will also work with “Grid-Tied”
inverters. Tick this box if intending to connect a supplementary inverter or
micro inverter (Max. 4kW).
AC Couple OFF Batt: When the battery SOC exceeds setting value, microinveter
or the grid-tied inverter will shut down.
AC Couple ON Batt: If choosing “Micro Inv input”, as the battery SOC reaches a
gradually setting value (OFF), during the process, the microinverter output
power will decrease linearly. When the battery SOC equals to the setting value
(OFF), the system frequency will become the setting value (AC couple Frz
high), and the Microinverter will stop working and stop exporting power
produced by the microinverter to the grid.
NOTE:
Micro Inv Input OFF and On is valid for certain FW versions only.
67 SUNSYNK MAX | Installer Manual
OPERATING MODES Mode I: Basic
AC cable DC cable COM cable
Solar Battery
Mode II: With Generator
Backup Load On-Grid Home Load
CT Grid
AC cable DC cable
Solar Battery
Backup Load On-Grid Home Load Grid
CT
Generator
68 SUNSYNK MAX | Installer Manual
Mode III: With Aux Load
Solar Battery
Mode IV: AC Couple
On-Gen+AC couple
Solar Battery
AC cable DC cable
Backup Load On-Grid Home Load CT Grid
Aux Load
AC cable DC cable
On-Grid Home Load CT Grid
Backup Load
On-Grid Inverter
69 SUNSYNK MAX | Installer Manual
On-Load+AC couple
Solar
Battery
Aux Load
On-Grid+AC couple
Solar
Battery
Aux Load
AC cable DC cable
On-Grid Inverter Backup Load
On-Grid Home Load
CT
Grid
AC cable DC cable
Backup Load
On-Grid InverterOn-Grid Home Load
CT
Grid
70 SUNSYNK MAX | Installer Manual
FAULT CODES
To check the fault codes click on the FAULT CODES icon on the settings menu.
If any of the fault messages listed in the following table appear on your
inverter and the fault has not been removed after re-starting, please contact
your local vendor or service centre. The following information is required:
1. Inverter serial number.
2. Distributor or service centre of the inverter.
3. On-grid Power Generation Date.
4. The problem description (including the fault code and indicator status
displayed on the LCD) with as much detail as possible.
5. Owner’s contact information.
In order to give you a clearer understanding of the inverter’s fault
information, we will list all possible fault codes and their descriptions when
the inverter is not working properly.
Error Code
Description
F08
GFDI_Relay_Failure
F13
Working Mode Change
F18
AC over current fault or hardware
Solutions 1. When the inverter is in a Split phase (120/240Vac) or three-phase
system (120/208Vac), the backup load port N line needs to connect ground;
2. If the fault still exists, please get in touch with us for help. Inverter
work mode changed
1.Reset the inverter.
2.Seek help from Sunsynk. AC Slide over current fault.
1.Check if the backup load power is within the range of the inverter.
2.Restart, and check if it is normal.
71 SUNSYNK MAX | Installer Manual
Error Code
Description
F20
DC over current fault of the hardware
F23
AC leakage current is trans over current
F24
DC insulation impedance failure
F26
The bus bar is unbalanced
F29
Parallel CANbus fault
F34
AC Overcurrent fault
F35
No AC grid
F41
Parallel system stop
F42
AC line low voltage
Solutions DC side over current fault
1. Check PV module connect and battery connect;
2. When in the off-grid mode, the inverter startup with a big power load, and
it may report F20. Please reduce the load power connected.;
3. Turn off the DC and AC switches, wait one minute, and then turn on the
DC/AC switch again.
4. Seek help from us if you can not return to a normal state. Leakage current
fault
1.Check the PV module and inverter cables.
2.You may have a faulty PV panel (earth short)
3.Restart inverter PV isolation resistance is too low
1.Check if the connection of PV panels and inverter are firmly connected.
2.Check if the earth bond cable on inverters is connected to the ground.
1.Please wait 5 minutes to see if it returns to normal.
2. Fully reset the inverter. 1. When in parallel mode, check the parallel
communication cable connection and hybrid communication address settings.
2. During the parallel system startup period, inverters will report F29. When
all inverters are in ON status, it will disappear automatically;
3. If the fault exists, please contact us for help. 1. Check the backup load
connected, make sure it is in allowed power range;
2. If the fault still exists, please contact up for help. No utility
1.Please confirm grid is lost or not;
2. Check the grid connection;
3. Check the switch between inverter and grid in on or not;
4. If the fault still exists, please contact up for help. 1. Check the hybrid
inverter working status. If there’s 1pcs hybrid inverter is in OFF status, the
other hybrid inverters may report F41 fault in parallel system.
2. If the fault exists, please contact us for help. Grid voltage fault
1.Check if the voltage is in the range of standard voltage in specification
this can be adjusted via the grid set up page.
2.Check if grid cables are correctly connected.
72 SUNSYNK MAX | Installer Manual
Error Code
Description
Solutions Grid frequency out of range
F47
AC_OverFreq_Fault
1.Check if the frequency is in the range of specification
2.You may need to adjust the frequency on the grid set up page. Grid frequency
out of range
F48
AC_UnderFreq_Fault
1. Check the frequency is in the range of specification or not.
2. Check whether AC cables are firmly and correctly connected.
3. Seek help from us, if can not go back to normal state. Battery low voltage
1. Check if the battery voltage is too low.
2. If the battery voltage is too low use the PV or grid to
F56
DC bus bar voltage is too low charge the battery.
3. Check the battery BMS
Important: Especially with Lithium batteries, ensure that the batteries max.
discharge current or power specification is the same or higher than the
inverter specification. 1. It tells the communication between hybrid inverter
and
battery BMS disconnected when “BMS_Err-Stop” is active.
F58
Battery_comm_Lose
2. If don’t want to see this happen, you can disable “BMS_ Err-Stop” item on the LCD.
3. If the fault still exists, please contact us for help 1. ARC fault detection is only for US market.
F63
ARC_Fault
2. 2. Check PV module cable connection and clear the fault.
3. 3. Seek help from us, if can not go back to normal state.
Heat Sink temp is too high
F64
Heat sink high-temperature failure
1.Check if the working environment temperature is too high.
2.Turn off the inverter for 30 minutes and restart.
73 SUNSYNK MAX | Installer Manual
Fault Information
F01 F02 F03 F04 F05 F06 F07 F08 F09 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19
F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30 F31 F32
Instruction
DC_Inversed_Failure DC_Insulation_Failure
GFDI_Failure GFDI_Ground_Failure EEPROM_Read_Failure EEPROM_Write_Failure
GFDI_Fuse_Failure GFDI_Relay_Failure
IGBT_Failure AuxPowerBoard_Failure AC_MainContactor_Failure
AC_SlaveContactor_Failure Working_Mode_change
DC_OverCurr_Failure AC_OverCurr_Failure
GFCI_Failure Tz_COM_OC_Fault Tz_Ac_OverCurr_Fault
Tz_Integ_Fault Tz_Dc_OverCurr_Fault
Tz_GFDI_OC_Fault Tz_EmergStop_Fault
Tz_GFCI_OC_Fault DC_Insulation_Fault DC_Feedback_Fault BusUnbalance_Fault
DC_Insulation_ISO_Fault DCIOver_M1_Fault AC_AirSwitch_Fault
AC_MainContactor_Fault AC_SlaveContactor_Fault DCIOver_M2_FaulT
Fault Information
F33 F34 F35 F36 F37 F38 F39 F40 F41 F42 F43 F44 F45 F46 F47 F48 F49 F50 F51
F52 F53 F54 F55 F56 F57 F58 F59 F60 F61 F62 F63 F64
Instruction
AC_OverCurr_Fault AC_Overload_Fault AC_NoUtility_Fault AC_GridPhaseSeque_Fault
AC_Volt_Unbalance_Fault AC_Curr_Unbalance_Fault INT_AC_OverCurr_Fault
INT_DC_OverCurr_Fault AC_WU_OverVolt_Fault AC_WU_UnderVolt_Fault
AC_VW_OverVolt_Fault AC_VW_UnderVolt_Fault AC_UV_OverVolt_Fault
AC_UV_UnderVolt_Fault AC_OverFreq_Fault AC_UnderFreq_Fault
AC_U_GridCurr_DcHigh_Fault AC_V_GridCurr_DcHigh_Fault
AC_W_GridCurr_DcHigh_Fault AC_A_InductCurr_DcHigh_Fault
AC_B_InductCurr_DcHigh_Fault AC_C_InductCurr_DcHigh_Fault DC_VoltHigh_Fault
DC_VoltLow_Fault AC_BackFeed_Fault AC_U_GridCurr_High_Fault
AC_V_GridCurr_High_Fault AC_W_GridCurr_High_Fault AC_A_InductCurr_High_Fault
AC_B_InductCurr_High_Fault
ARC_Fault Heatsink_HighTemp_Fault
NOTE:
The Sunsynk Max is designed for grid-connected operation. The inverters meet
the main standards concerning safety and electromagnetic compatibility. Be-
fore leaving the factory, all inverters undergo rigorous testing to ensure the
inverter can operate reliably, as presented in Chapter, `Technical
Specifications’.
If you need further help please refer to the Sunsynk website where you will find training videos and frequently asked questions www.sunsynk.com.
74 SUNSYNK MAX | Installer Manual
COMMISSIONING
Start-Up / Shutdown Procedure
The inverter must be installed by a qualified / licensed electrical engineer
in accordance with the country’s wiring regulations. Before switching on, the
installation engineer must have completed the Earth Bond, RCD and earth
leakage tests, checked that the solar panel Voc voltage does not exceed 480V
and checked the battery voltage.
Power ON Sequence: 1. Switch on AC 2. Press Start Button 3. Switch on Battery
and battery breaker 4. Switch on the DC (PV Isolator)
Shutdown Sequence: 1. Switch off AC 2. Press the start button 3. Switch off
the battery and the battery breaker 4. Switch off the DC (PV isolator)
Inverter Commissioning Info
After you have successfully powered up the inverter, it must be programmed and
set up as per the programming feature above.
Check each bond on the solar panels
Check the VOC does not exceed 480V
Ensure both MPPTs are balanced
Measure the supply voltage check it matches the settings of the inverter
If it falls out of the setting range it will cause the inverse shut down and alarm
See Grid Setup page
Check the battery charge and discharge is within
the C rating of the battery. Too high will damage the
battery
Check the battery BMS is communicating with the
inverter
75 SUNSYNK MAX | Installer Manual
This is the heart of the system this controller
everything
This is for paralleling systems, and wind turbine
Ensure you are familiar with this, if you fully under-
stand the controller you will fully appreciate the capabilities of there
inverter
If paralleling inverters in 3 Phase check you phase rotation before switching
on the AC Load, in 3 Phase
the output voltage will increase across phase to
400V
See section `Program Charge / Discharge Times’
If using a wind turbine please ensure you have the correct limiting resis-
tor, caps and rectifier
Familiarize yourself with common fault codes
GDFI Fault
Before the inverter connects to the Grid, it will detect the impedance
(effective resistance) of the solar PV + to Ground, and the impedance of the
solar PV – to ground. If any of the impedance values are less than 33k, the
inverter will not connect to the Grid and will report an error F24 on its LCD.
MAINTENANCE
The inverter is low maintenance. However, it is important that at least twice
a year (for dusty environments this may need to be carried out weekly) all the
cooling fans, air ducts are cleaned and dust free. Check if there are no fault
codes and Lithium battery communication is correct. Weekly cleaning statement:
Suggest micromesh filters as an available option, micro ants here are a real
problem.
76 SUNSYNK MAX | Installer Manual
APPENDIX A
The following table is the connection on battery side on SSLB1:
Protocol
CAN RS485
RS232
Description Pin 1: CAN-H Pin 5: CAN-L Pin 2, 3, 4, 6, 7, 8: NC Pin 1: RS485B Pin 2: RS485A Pin 3, 6: GND Pin 7: RS485A Pin 8: RS485B Pin 4, 5: NC Pin 3: BMS transmit; Computer receiver Pin 4: BMS receiver; Computer transmit Pin 5: GND Pin 1, 2, 6: NC
The following table is the connection on inverter side:
Protocol
CAN RS485
RS232
Description Pin 4: CAN-H Pin 5: CAN-L Pin 1, 2, 3, 6, 7, 8: NC Pin 1: RS485B Pin 2: RS485A Pin 3, 6: GND Pin 7: RS485A Pin 8: RS485B Pin 4, 5: NC Pin 3: BMS transmit; Computer receiver Pin 4: BMS receiver; Computer transmit Pin 5: GND Pin 1, 2, 6: NC
77 SUNSYNK MAX | Installer Manual
APPENDIX B
Inverters sold in Australia will be set to the Default Australian standards
APPENDIX C
The Sunsynk Max inverter is compatible with the Sunsynk Connect app, via a
Wifi or GSM data logger (See Sunsynk Connect instruction manual).
APPENDIX D
If an external Residual Current Device (RCD) is used it should be of Type A/AC
with a tripping current of 30mA or higher.
Use of RCDs Residual Current Devices (RCDs): An RCD dedicated for an Inverter
Energy System (IES) may be used to meet the mechanical cable protection
requirements of AS/NZS3000 for the cable from the switchboard to the IES. If
an RCD is installed the engineer must:
1. Disconnect all live conductors (including both active and neutral
conductors) and
2. Be of the type specified in the inverter manufacturer’s instructions or as
labelled on the inverter.
We recommend the use of an RCD on all circuits and sub-circuits connected to
the Sunsynk Inverter. Below is the specifications for a Residual Current
Breaker with Overcurrent Protection (RCBO)
Earth-leakage protection class Earth-leakage sensitivity Curve code Network
type Poles description
Earth-leakage protection time delay
Type A 30mA
C AC 2P Instantaneous
APPENDIX E
The Sunsynk inverter can be connected to the internet, but you need to add a data logger to do this. The inverter is compatible with Sunsynk Connect data- logger, which you can obtain from us with your distributor. 1. LAN-Type Data Logger 2. Wi-Fi-Type Data Logger 3. GSM-Type Data Logger To setup the Internet connection for the Sunsynk Connect, please refer to the App User instructions. The Data Logger should be connected to the bottom of the inverter via the connection socket marked WIFI. For more information, training videos, software upgrades, help line, forum please refer to http://www.sunsynk.com – Tech Support (Do not forget to register first on the website).
Sunsynk
@energysolutions
sunsynkofficial
78 SUNSYNK MAX | Installer Manual
Call us: +44 151 832 4300 Email us: sales@sunsynk.com HK Address: Room 702-704, 7/F Texwood Plaza, 6 How Ming Street, Kwun Tong, Kowloon, Hong Kong. UK Address: Sunsynk UK Ltd, 17 Turnstone Business Park, Mulberry Avenue, Widnes, Cheshire, WA8 0WN. SA Address: Globaltech Sunsynk South Africa (Pty) Ltd, Unit 2 Highview Boulevard, Ferndale 2194. NL Address: Sunsynk NL BV, Henri Wijnmalenweg 8, 5657 EP Eindhoven, Netherlands.
Ltd
Powered by
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>