ZOELLER AQUANOT Spin 508 Preassembled Battery Backup System Installation Guide
- July 31, 2024
- Zoeller
Table of Contents
AQUANOT Spin 508 Preassembled Battery Backup System
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Specifications:
- Model: 508 – 12 V DC Battery Backup System
- Patent No.: D740329
- Date Installed: [Insert Date]
- Model Number: [Insert Model Number]
Product Usage Instructions:
Installation Instructions:
Follow the steps below for proper installation of the Model 508
– 12 V DC Battery Backup System:
-
Ensure the receptacle is within reach of the pump’s power
supply cord. -
Do not use an extension cord; ensure the primary sump pump and
controller are on separate circuits. -
Check that the pump electrical supply circuit has fuses or
circuit breakers of proper capacity. -
Test each electrical outlet for proper grounding using a
UL-listed circuit analyzer. -
Connect the pump to a 3-prong grounded receptacle and ensure
compliance with the National Electrical Code. -
Vent the tank according to local plumbing code and install the
pump following NEC and local codes.
List of Warnings:
Refer to the following warnings for safe installation and
operation of the Model 508 – 12 V DC Battery Backup System:
-
Ensure proper electrical supply and avoid using extension
cords. -
Check for correct grounding of outlets.
-
Connect equipment to grounded receptacles.
-
Always disconnect the pump from power before handling.
FAQ:
Q: Can I use an extension cord with the pump?
A: No, extension cords are not recommended as they may not
deliver sufficient voltage and can pose safety hazards.
Q: How do I ensure proper grounding of the electrical
outlets?
A: Use a UL-listed circuit analyzer to check if the power,
neutral, and ground wires are correctly connected.
Q: Is it necessary to vent the tank?
A: Yes, the tank must be vented in accordance with local
plumbing codes to ensure proper installation.
“`
NOTICE TO INSTALLER: Instructions must remain with installation.
Trusted. Tested. Tough.®
Register your Zoeller Pump Company Product on our website:
http://reg.zoellerpumps.com/
FM3167 0724
Supersedes 0822
MAIL TO: P.O. BOX 16347 · Louisville, KY 40256-0347 SHIP TO: 3649 Cane Run
Road · Louisville, KY 40211-1961
Tel: 502-778-2731 · 1 (800) 928-PUMP
Visit our website: zoellerpumps.com
Product information presented here reflects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies.
TM
NOTICE: VENT HOLE FOR
CHECK VALVE SEE #2 IN
TM
CAUTION SECTION BELOW
AQUANOT® SpinTM 508/53, 508/98
PREASSEMBLED BATTERY BACKUP SYSTEM WITH PRIMARY SUMP PUMP
Patent No. D740329
MODEL 508 – 12 V DC BATTERY BACKUP SYSTEM
WITH 115 V AC POWERED SUMP PUMP MODEL M53® OR M98
DATE INSTALLED: MODEL NUMBER:
INSTALLATION INSTRUCTIONS
P/N 155923 – D
SEE BELOW FOR LIST OF WARNINGS
CAUTION
SEE BELOW FOR LIST OF CAUTIONS
1. Make certain that the receptacle is within reach of the pump’s power supply
cord. We recommend the primary sump pump and controller be on separate
circuits. DO NOT USE AN EXTENSION CORD. Extension cords that are too
long or too light do not deliver sufficient voltage to the pump motor, and they
could present a safety hazard if the insulation were to become damaged or
the connection end were to fall into a wet or damp area.
2. Make sure the pump electrical supply circuit is equipped with fuses or circuit
breakers of proper capacity. A separate branch circuit is recommended,
sized according to the National Electrical Code for the current shown on the
pump nameplate.
3. Testing for ground: as a safety measure, each electrical outlet should be
checked for ground using an Underwriters Laboratory listed circuit analyzer
which will indicate if the power, neutral and ground wires are correctly
connected to your outlet. If they are not, call a qualified, licensed electrician.
4. For Added Safety: Pumping and other equipment with a 3-prong grounded plug
must be connected to a 3-prong grounded receptacle. For added safety the
receptacle may be protected with a ground-fault circuit interrupter. When
a pump needs to be connected in a watertight junction box, the plug can be
removed and spliced to the supply cable with proper grounding. For added
safety this circuit may be protected by a ground-fault circuit interrupter. The
complete installation must comply with the National Electrical Code and all
applicable local codes and ordinances.
5. FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER
SOURCE BEFORE HANDLING. Single phase pumps are supplied with a 3-prong
grounded plug to help protect you against the possibility of electrical shock.
DO NOT, UNDER ANY CIRCUMSTANCES, REMOVE THE GROUND PIN. The
3-prong plug must be inserted into a mating 3-prong grounded receptacle.
If the installation does not have such a receptacle, it must be changed to the
proper type, wired and grounded in accordance with the National Electrical
Code and all applicable local codes and ordinances.
6. The tank is to be vented in accordance with local plumbing code. Pumps
must be installed in accordance with the National Electrical Code and all
applicable local codes and ordinances. Pumps are not to be installed in
locations classified as hazardous in accordance with National Electrical
Code, ANSI/NFPA 70.
Risk of electrical shock. Do not remove power supply cord and
strain relief or connect conduit directly to the pump.
Installation and servicing of electrical circuits and hardware should
be performed by a qualified, licensed electrician.
9. Pump installation and servicing should be performed by a qualified person.
10. Risk of electrical shock. These pumps have not been investigated for use in
swimming pools and marine areas.
11. Prop65 Warning for California residents: Cancer and Reproductive Harm-
www.P65Warnings.ca.gov.
12. It is the owner’s responsibility to check the battery and battery connection at
least once a month. Batteries contain acid and caution must be taken when
handling.
1. Check to be sure your power source is capable of handling the voltage
requirements of the motor, as indicated on the pump name plate.
2. Vent hole. It is necessary that all submersible sump, effluent, and sewage
pumps capable of handling various sizes of solid waste be of the bottom intake
design to reduce clogging and seal failures. Vent holes should be checked
periodically for clogging. The 50 Series pumps have a vent located in the pump
housing opposite the float, adjacent to a housing lug. Water stream will be
visible from this hole during pump run periods.
3. Pump should be checked frequently for debris and/or build up which may
interfere with the float “on” or “off” position. Repair and service should be
performed by an Authorized Service and Warranty Center only.
4. Dewatering and effluent sump pumps are not designed for use in pits
handling raw sewage.
5. Maximum operating temperature must not exceed 130 °F (54 °C). 6. Do not
operate a pump in an application where the Total Dynamic Head is
less than the minimum Total Dynamic Head listed on the Pump Performance
Curves. 7. For indoor use only. 8. DC emergency pumps are designed for
handling clear water. Do not use in septic tanks to pump effluent or sewage
pits to pump sewage. 9. Repair and service of your DC backup system should be
performed by an Authorized Service and Warranty Center. 10. The installation
of DC automatic backup pumps requires the use of a variable level float switch
for operation. It is the responsibility of the installing party, to ensure
that the float switch will not hang up on the pump apparatus or pit
peculiarities and is secured so the pump will turn “on” and “off”. It is
recommended that the pit be 18″ (45.7 cm) in diameter or larger to accommodate
both a primary and a DC backup pump.
NOTE: Pumps with the “UL” mark and pumps with the “US” mark are tested to UL
Standard UL778. CSA Certified pumps are certified to CSA Standard C22.2 No.
108.
This equipment has been tested and found to comply with the limits for a class
B digital device, pursuant to part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and can radiate radio
frequency energy and if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However,
there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and
on, the user is encouraged to try to correct the interference by one or more
of the following measures: – Reorient or relocate the module/ product. –
Increase the separation between the equipment and module/ product. – Consult
the dealer or an experienced radio/TV technician for help.”
REFER TO WARRANTY ON PAGE 2.
© Copyright 2024 Zoeller® Co. All rights reserved.
LIMITED WARRANTY
Manufacturer warrants, to the purchaser and subsequent owner during the
warranty period, every new product to be free from defects in material and
workmanship under normal use and service, when properly used and maintained,
for a period of three years from date of purchase by the end user. Parts that
fail within the warranty period, that inspections determine to be defective in
material or workmanship, will be repaired, replaced or remanufactured at
Manufacturer’s option, provided however, that by so doing we will not be
obligated to replace an entire assembly, the entire mechanism or the complete
unit. No allowance will be made for shipping charges, damages, labor or other
charges that may occur due to product failure, repair or replacement.
This warranty does not apply to and there shall be no warranty for any
material or product that has been disassembled without prior approval of
Manufacturer, subjected to misuse, misapplication, neglect, alteration,
accident or act of nature; that has not been installed, operated or maintained
in accordance with Manufacturer’s installation instructions; that has been
exposed to outside substances including but not limited to the following:
sand, gravel, cement, mud, tar, hydrocarbons, hydrocarbon derivatives (oil,
gasoline, solvents, etc.), or other abrasive or corrosive substances, wash
towels or feminine sanitary products,
etc. in all pumping applications. The warranty set out in the paragraph above
is in lieu of all other warranties expressed or implied; and we do not
authorize any representative or other person to assume for us any other
liability in connection with our products.
Contact Manufacturer at, 3649 Cane Run Road, Louisville, Kentucky 40211,
Attention: Product Support Department to obtain any needed repair or
replacement of part(s) or additional information pertaining to our warranty.
MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL, CONSEQUENTIAL OR
INCIDENTAL DAMAGES OR BREACH OF EXPRESSED OR IMPLIED WARRANTY; AND ANY IMPLIED
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND OF MERCHANTABILITY SHALL BE
LIMITED TO THE DURATION OF THE EXPRESSED WARRANTY.
Some states do not allow limitations on the duration of an implied warranty,
so the above limitation may not apply to you. Some states do not allow the
exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you.
This warranty gives you specific legal rights and you may also have other
rights which vary from state to state.
Zoeller LED Plug may dim or extinguish after approximately 5 years. This does
not mean the pump has failed. Although the LED light-up plug is attached to
the pump, the LED light works independently from the pump. If this happens,
visually inspect the pump to verify it is working properly. This occurrence
does not mean pump replacement under warranty. If you have any questions,
please contact Zoeller Product Support at
1-800-928-7867 or
+1-502-978-2731.
In instances where property damages are incurred as a result of an alleged
product failure, the property owner must retain possession of the product for
investigation purpose.
EASY DO’S & DON’TS FOR INSTALLING A SUMP PUMP
1. DO read thoroughly all installation material provided with the system. 2.
DO inspect system for any visible damage caused by shipping.
Contact dealer if system appears to be damaged. 3. DO clean all debris from
the sump. Be sure that the pump will have
a hard, flat surface beneath it. DO NOT install on sand, gravel or dirt. 4. DO
be sure that the sump is large enough to allow proper clearance for the level
control switch(es) to operate properly. 5. DO always disconnect pump from
power source before handling. DO recommend connecting to a separately
protected and properly grounded circuit. DO NOT ever cut, splice, or damage
power cord (only splice in a watertight junction box). DO NOT carry or lift
pump by its power cord.
DO NOT use an extension cord with a sump pump. 6. DO install a union in the
discharge line.
DO NOT use a discharge pipe smaller than the pump discharge. 7. DO NOT use a
sump pump as a trench or excavation pump, or for
pumping sewage, gasoline, or other hazardous liquids. 8. DO test system
immediately after installation to be sure that the
system is working properly. 9. DO cover sump with an adequate sump cover. 10.
DO review all applicable local and national codes and verify that the
installation conforms to each of them. 11. DO consult manufacturer for
clarifications or questions. 12. DO inspect and test system for proper
operations at least every three
months.
RECOMMENDED INSTALLATION FOR ALL APPLICATIONS
1. Electrical wiring and protection must be in accordance with National
Electrical Code and any other applicable state and local electrical
requirements.
2. All installations require a basin cover to prevent debris from falling
into the basin and to prevent accidental injury.
3. Securely tape or clamp power cord to discharge pipe, clear of the float
mechanism(s).
4. Use full-size discharge pipe. 5. Basin must be in accordance with
applicable codes and
specifications. The primary sump pump and controller should be on separate
circuits.
6. Pump must be level and float mechanism(s) clear of sides of basin before
starting pump. Float switch may be repositioned as needed.
7. Basin must be clean and free of debris after installation. 8. Gate valve
or ball valve to be supplied by installer and installed
according to any and all codes. 9. Gas tight seals required to contain gases
and odors. 10. Vent gases and odors to the atmosphere through vent pipe. 11.
Install Zoeller Pump Stand (Model 10-2421) under pump to
provide a settling basin.
© Copyright 2024 Zoeller® Co. All rights reserved. 2
SERVICE CHECKLIST
ELECTRICAL PRECAUTIONS- Before servicing a pump, always shut off the main
power breaker and then unplug the pump – making sure you are wearing insulated
protective sole shoes and not standing in water. Under flooded conditions,
contact your local electric company or a qualified licensed electrician for
disconnecting electrical service prior to pump removal.
Submersible pumps contain oils which becomes pressurized and hot under
operating condition. Allow 2-1/2 hours after disconnecting before attempting
service.
CONDITION
A. Pump will not start or run.
B.
Motor overheats and trips overload or blows fuse.
C.
Pump starts and stops too often.
D. Pump will not shut off.
E.
Pump operates but delivers little or no water.
F.
Drop in head and/or capacity after a period of use.
G. If tank or fittings leak.
COMMON CAUSES
Check fuse, low voltage, overload open, open or incorrect wiring, open switch,
impeller or seal bound mechanically. Motor or wiring shorted. Float assembly
held down. Switch, damaged or out of adjustment.
Incorrect voltage, negative head (discharge open lower than normal) impeller
or seal bound mechanically, motor shorted.
Float switch tether length too short, check valve stuck open, or none
installed in long distance line, overload open, bidding, sump pit too small.
Debris under float assembly, float bound by basin sides or other, switch
damaged or out of adjustment.
Check inlet, strainer housing, discharge pipe, and vent holes for
obstructions. Discharge head exceeds pump capacity. Low or incorrect voltage.
Incoming water containing air or causing air to enter pumping chamber.
Incorrect motor rotation. (DC pump only)
Increased pipe friction, clogged line or check valve. Abrasive material and
adverse chemicals could possibly deteriorate impeller and pump housing. Check
line. Remove base and inspect.
Carefully tighten pipe joints (use pipe dope) and screws. Check gasket
location, tighten lid evenly. Do not over tighten fittings or screws.
If the above checklist does not uncover the problem, consult the factory – do not attempt to service or otherwise disassemble pump. Service must be performed by Zoeller Authorized Service Centers. Go to www.zoellerpumps.com/service stations to find the Authorized Service Centers in your area.
DESCRIPTION
This system is a backup to your primary sump pump. It is designed to provide flood prevention during power outages or primary pump failure. This system is unique in that it has self-testing.
Pump
Construction Performance Continuous Running Time with 100 AH battery Duty
Cycle of 10% Connection Construction Power Requirement Consumption Charger
Output Connections Construction
Safety
Non-corrodible plastic, premium seals 35 GPM at 10′ (113 LPM at 3 m) at 12.7
volts 5 hours
2 days 9′ (2.7 m) wire with 2 position connector ABS plastic 115 V 15 amp
circuit Up to 3 amps at 115 V 7 amp multi-stage 8′ (2.4 m) AC power cord, 6′
(1.8 m) DC charging cable, connections for pump, operation switch, high water
switch Non-corrodible plastic Snap tight lid, keeps battery safe and clean
Controller
Battery Box
© Copyright 2024 Zoeller® Co. All rights reserved. 3
PERFORMANCE
The DC pump performance at 12.7 Vdc
Discharge Feet of Head
Flow GPM (LPM)12.7 Volts
5 (1.5 m)
43 (163)
10 (3 m)
35 (132)
15 (4.6 m)
27 (102)
28 (8.5 m)
Shut-off Head
The DC controller is equipped with a charger for maintaining the battery in a ready state and recharging the battery after use when AC power is restored. Time for recharge depends upon the amount of power consumed by the pumping cycle during the AC power interruption. The pump may go back to the ready run position in a very short period of time. A completely drained battery may require up to 24 hours for full recharge. If battery does not charge properly, the LED battery will flash red.
BATTERY SELECTION
The DC emergency pump system requires a good quality, 12 volt battery to
obtain maximum pumping time during a power outage. A deep-cycle, 12 volt, 105
amp-hour marine battery or larger is recommended and will provide
approximately 5 hours of continuous pumping time in a sump pump installation
with 8′ (2.4 m) of head pressure. In most installations, the pump runs
intermittently and the battery life is extended accordingly. Batteries with
top terminals are recommended for ease of installation. “Wet” cell batteries
contain acid, and proper precaution must be taken when handling. Battery box
will accommodate a maximum battery size of 13-1/2″ (34.3 cm) Length x 7″ (17.8
cm) Width x 9-1/2″ (49.5 cm) Height. AGM batteries also recommended. Do not
use gel batteries or automotive batteries.
INSTALLATION
1. Ensure O-ring is properly located on pump discharge. Slide DC pump into
fitting and tighten the hose clamp.
2. The preferred method of installation for backup pumps is shown in Figure
- The installation kit includes one threated check valve to be used in the
discharge. An additional check valve is incorporated in the discharge of the
backup pump.
3. Select location for the battery and the controller. The controller charger must be within 8′ (1.87 m) of a 115 V wall outlet and within 6′ (1.8 m) of pump and basin. It is recommended that the controller is plugged into a separate circuit, different than the primary pump.
4. Make certain the float switch clamp is tight on the pipe to avoid slippage. Ensure that the “off” level of the float is 1″ (25 mm) min. above the discharge tee of the DC backup pump (see Figure 1). Position pumps in the sump and move float up and down, making sure of free movement without interference from any obstructions inside the sump or lid. Very shallow sumps may require some adjustment to avoid overfilling or backing up of water into the sump inlet. The float switch can be moved on the discharge pipe or the rubber stops can be adjusted as necessary.
5. Install the SpinTM controller (see Figure 3) by using the anchors provided. For best cooling, install wall mount configuration. The controller should be located at least 3′ (1 m) above the sump.
6. Connect the leads from the controller to the battery terminals. Positive (+) lead (white wire) to positive terminal and black neg. (-) lead (black wire) to negative battery terminal.
CAUTION Correct battery hook-up is essential for operation of the system. Use
wing nuts supplied with battery and eyelet connectors on battery wire leads.
The positive terminal is the larger stud, 3/8″ (10 mm) diameter. The smaller
stud, 5/16″ (8 mm) diameter is the negative terminal. Apply grease to the
terminals to help prevent corrosion. 7. Connect the plugs for the pump, and
operational switch into the appropriate recepticles on the controller. 8. Plug
the controller into the 115 V wall outlet. We recommend the primary sump pump
and controller be on separate circuits.
9. Reconnect power to the primary sump pump.
High water reed sensor
If using the optional high water sensor, install it with the “on” level set at
least 1″ above the “on” level of the operational float using the supplied
bracket and clamp. Move the switch up and down, ensuring free movement without
interfence from any obstructions inside the sump or lid.
The controller will alarm and run the pump if the high water sensor’s float is
“up”. If the high water sensor should no longer be monitored, perform a
factory reset by holding both buttons (silence and test) on the controller for
5 + seconds.
INITIAL START-UP AND OPERATION
1. Test the installation for leaks by running water into the sump, allowing for normal operation of the primary pump.
until the DC backup pump is activated by the operational float switch. Check all connections for leaks.
2. Check the controller. The System Ready light will be green when
the unit is plugged into the 115 V wall outlet. The battery will indicate its
condition when the controller has DC power. When the unit is first plugged in,
all lights will flash and alarm will sound to verify all lights and the alarm
work.
3. Disconnect the primary pump from its power source before
touching any component in the sump pit.
6. Push the silence button when the pump is running. This will silence the
alarm. The pump will continue to run until the operational float is
deactivated.
7. Reconnect the controller and the primary pump to the AC wall outlets. The
primary pump may come on, lower the water level in the sump back to its normal
operating level, and shut off. Both primary and backup systems are now ready
for use. Hold silence button for several seconds to reset the unit.
4. Lift the operational float switch. After a couple seconds the DC backup
pump will run, and the alarm will sound after about 1 second. Lower the
operational float switch after the alarm sounds. Take care that the intake of
the DC pump is set above the inlet of the primary pump. Press silence for 3
seconds to clear out the alarm and reset the unit. CAUTION Continuous dry
running may cause overheating and damage the pump seals. Upon release of the
float switch, the pump will shut off. Be sure there are no obstructions around
the float.
5. Complete the final testing of your installation by ensuring the primary
pump is still disconnected from power. Then, unplug the fit controller from
the 115 V wall outlet. Run water into the sump
8. Hold the silence button for several seconds to reset the unit. LED will be
yellow during normal charging operation. See page 6 for a description of
controller functions. NOTE: When running the pumps, it is normal for a stream
of water to spray out of the 1/8″ (3 mm) air relief hole.
Note: In order to provide an alarm when the switch is disconnected, the
controller supervises the operational switch connection. It does not supervise
the optional tight water sensor connection until a high water sensor is
plugged into the controller.
© Copyright 2024 Zoeller® Co. All rights reserved.
4
TROUBLESHOOTING INFORMATION
1. DC Pump won’t run.
4. Pump cycles too frequently.
(a) Check for proper connections.
(a) Check positions of rubber stops on operational float rod.
(b) Check all wire terminal points. Clean if required.
(b) Adjust upper rubber float stop as required. Recommended for standard
(c) Check for low battery. Service battery if required.
installation.
(d) Check 30 amp fuse on controller (see fig. 5). If fuse is blown, replace 5. Float switch in “on” position for more than 3 seconds. Pump won’t run.
with 30 amp automotive blade fuse.
(a) Remove pump. Check for obstruction in pump preventing impeller from
2. Pump runs but pumps very little or no water without AC power.
rotating.
(a) Check for low battery. Battery will recharge if green power “on” light 6. Pump runs, but pumps water intermittently.
indicates power has been restored and the float switch is in the off
(a) Pump is air locking. Check flow of water incoming to sump. If water is
position.
entering the sump at a high velocity creating a turbulent condition, a
(b) If immediate usage is required, remove and replace dead battery with
mixture of air and water may cause a complete or partial air lock and
a full recharged battery.
reduce or stop the flow of water in the discharge pipe.
(c) Due to varying conditions, the pump may continue to run on a low battery
(b) Baffle the incoming stream of water to reduce turbulence. Diverting
without sufficient power to remove water. Pump will not stop running
water stream against wall of basin usually corrects an air lock problem.
until battery is below minimum voltage.
7. Water level stays high. DC Pump continues to run.
(d)
CAUTION Weak batteries can be recharged but may not store
(a) Battery is low.
sufficient energy for full service. A weak recharged battery can only
(b) If power has been restored and water in sump remains high check
be detected by reduced pumping time or by professional load testing
primary pump. Service if required.
equipment. If your emergency pump system is used frequently the
(c) After several hours the battery will be restored to full charge.
battery should be checked by a qualified battery dealer.
8. Alarm sounds during battery recharge cycle.
3. Pump runs but pumps very little or no water.
(a) To silence alarm if alarm will not reset, unplug the charger from 115 V
(a) Verfiy pump is connected completely.
wall outlet, then disconnect the black lead from charger on negative (-)
(b) Check to make sure pump weep hole is clear and unit is not airlocked.
battery post. Check battery. Replace if necessary. Reconnect and refer
(c) Make sure discharge piping is not blocked.
to Installation (step 6).
MAINTENANCE
1. Inspect and test the system for proper operations at least every 3 2. Plug the control charger and the primary pump into the wall outlet.
months.
(a) The primary pump will come on and lower the water to the
(a) Red power on indicator light should be on indicating AC
normal operating level and shut off.
power is on.
(b) The yellow charging light should be on. The charger is
(b) Unplug primary pump and the control charger from power
replacing the energy consumed during the test. The green
supply.
light will come on after the charger has replaced the energy
(c) Fill sump with water to the “on” level for the DC pump.
consumed during the test.
Allow pump to run.
3. Add distilled water to battery when necessary per battery
(d) The alarm will sound approximately 3 seconds after the
manufacturer’s instructions. CAUTION Battery acid is
pump starts to run.
dangerous. Take proper safety precautions. Do not splash the
(e) Push alarm reset switch. The alarm will go off.
acid.
(f) Pump will shut off after water level is lowered and the float
drops to the off position.
© Copyright 2024 Zoeller® Co. All rights reserved. 5
© Copyright 2024 Zoeller® Co. All rights reserved. 6
TYPICAL INSTALLATION
CONTROLLER OUTLET
DC PUMP INSTALLED IN LINE WITH SUBMERSIBLE PUMP AQUANOT SPIN CONTROLLER
BATTERY BOX
PRIMARY PUMP OUTLET
EXPLODED VIEW OF PUMP SYSTEM
CLAMP
AQUANOT SPIN
1-1/2 SCH 40 PVC PIPE X 10″ (254 mm) LG.
HIGH WATER REED SENSOR
(*OPTIONAL)
OPERATIONAL FLOAT SWITCH
DC PUMP
1-1/2 SCH 40 PVC TEE
HI-WATER REED SENSOR
(*OPTIONAL)
IMPORTANT: OFF LEVEL OF FLOAT ASSEMBLY
MUST BE HIGHER THAN DC BACKUP PUMP
1″ MIN.
FIG. 1
CLAMP CHECK VALVE O-RING
DC PUMP O-RING NOTE: CHECK VALVE SCREWS INTO PRIMARY PUMP DISCHARGE. HAND-
TIGHTEN ONLY. WEEP HOLE MUST BE VISIBLE.
PRIMARY PUMP
FIGURE 1
FIGURE 2
SK3182
SK3223
EXPLODED VIEW – AQUANOT SPIN BATTERY BACKUP
OPERATIONAL FLOAT SWITCH
CLAMP
AQUANOT SPIN CONTROLLER
DC PUMP
30 AMP FUSE
BLACK LEAD TO NEGATIVE
12 VOLT BATTERY SUPPLIED BY USER
BATTERY BOX
WHITE LEAD TO POSITIVE
HIGH WATER REED SENSOR (*OPTIONAL)
FIGURE 3
SK3185
All installations must comply with all applicable electrical and plumbing
codes, including, but not limited to, National Electrical Code, local,
regional, and/or state plumbing codes, etc. Not intended for use in hazardous
locations.
CHECKLIST
ITEM DESCRIPTION
1 Pump, 12 V DC with connector 2 Battery box asm ( box and cover) 3 Aquanot®
SpinTM controller 4 Operational float switch 5 High water reed sensor *
optional 6 Clamp, #28 worm-SS 7 Inline check valve
Pump, M53®/115 V 8
Pump, M98/115 V 9 Pipe, Pvc 1.5″ X 10″/ Sch 40 10 Fuse, 30 amp automotive
FLOAT SWITCH
MOLEX 4-PIN CONNECTOR
MOLEX 2-PIN CONNECTOR
MODEL
QTY
1 1 1 1 1 2 1 1 1 1 1
CONTROL CHARGER
SYSTEM READY LED BATTERY LED DC PUMP LED FLOAT STATUS LED
WHITE LEAD (POSITIVE)
SILENCE BUTTON TEST BUTTON
ProPak 508-D 02/19 thru Current 155652 10-0764 155978 155654 10-4830 004287
153772 53-0001 98-0001 019509 016918
BLACK LEAD (NEGATIVE)
LOCKING PIN MUST BE INSTALLED UNDER FLOAT ROD IN THIS LOCATION.
GROUNDED POWER CORD
FIGURE 4
SK3186
30 AMP FUSE DC PUMP HIGH WATER OPERATIONAL
AQUANOT® SPINTM CONTROLLER
FIGURE 5
© Copyright 2024 Zoeller® Co. All rights reserved. 7
SK3187
SPINTM CONTROLLER FUNCTIONS
There are two buttons on the front of the controller.
Silence/Reset · Can be pressed to silence current alarms for 24 hours. · Can be held for longer than 3 seconds to reset alarm. Reset will clear flashing light on unit.
Test · Will run the pump to determine if amp draw of pump is in range. · Controller is factory programmed to self-test the pump for several seconds every 24 hours. · Pressing the test button will start the 24-hour timer for self-testing.
Note: Holding both the silence/reset and test button at the same time for 5 seconds will cause a factory reset on the controller.
The LEDs will display information about the controller.
AQUANOT® SPINTM
System Ready Battery DC pump Float Status
Solid
No Faults (Green)
Charged (Green) Charging (Yellow) Bad Battery (Red)
Pump Ran (Yellow)
*High Water (Red) sensor activated
Flashing AC off with no faults
(Green)
Low Battery (Red)
Pump Running (Yellow) Pump Fault (Red) Float Fault (Red)
Off -No AC Power
—
- If optional high water reed sensor is being used.
THE AQUANOT® BATTERY
There are millions of batteries manufactured each year, so it is impossible to guarantee consistent quality. A defective battery will never become fully charged and may damage the charging circuits of the Control. It is for this reason that Zoeller Pump Company offers its own line of batteries. We offer both a water/acid deep-cycle battery and a maintenance-free AGM battery which can run the pump continuously for over 5 hours. These times are based on continuous pumping at 8′ (2.4 m) of static head. Actual times will vary depending on static head, volume of water entering the pit, and the condition of the battery.
Follow these recommendations: · Use a B.C.I. size 27 deep-cycle battery, 175 minute reserve capacity, or larger · Do NOT use a “maintenance-free” battery unless it is an AGM battery · Replace your battery every 3 years · Do not let corrosion build up on the battery terminals · To check specific gravity, follow the instructions on a hydrometer (wet cell batteries only) · Use of the included plastic battery box is recommended to keep the battery safe and clean.
PROTECT YOUR WARRANTY: · Water level in batteries must be checked once a month
(wet cell batteries only)
CARBON MONOXIDE DETECTORS
Whether you have an Aquanot® Backup Pump System or a competitive brand, all
use batteries that give off gaseous by-products when charging. Some of these
by-products can produce a rotten egg odor. Also, some of these by-products can
cause a CO detector to falsely activate. In order to help prevent false
activation, Zoeller Pump Company recommends moving the battery as far away
from the CO detector as possible or, if necessary, vent the battery to the
exterior. Zoeller Pump Company provides the previous statements only as
guidelines to help prevent false activation of the CO detector. In no way are
they meant to supersede the instructions that accompany the detector, nor do
they supersede advice from the CO detector manufacturer.
If the audible alarm associated with your CO detector is activated, we recommend the following actions:
-
Take immediate action for personal safety as recommended in the CO detector literature.
-
Contact the appropriate agency to determine if the CO is being produced by your furnace, water heater, or any other device which uses natural gas.
-
If you are certain that no CO is being produced, a charging battery may be producing gaseous by-products which are causing the CO detector to activate. Contact the manufacturer and ask for recommendations to prevent the alarm activation. © Copyright 2024 Zoeller® Co. All rights reserved.
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References
- » Zoeller Pump Company Product Registration
- P65Warnings.ca.gov
- Zoeller Pump Company | Wastewater Pumps and Systems
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