ZOELLER 108 Crawl Space Pumping System Instruction Manual

ZOELLER 108 Crawl Space Pumping System

Product Information

Specifications:

• Model Numbers: 108, 138
• Manufacturer: Zoeller Pump Company
• Website: zoellerpumps.com
• UL Standard: UL778
• CSA Standard: C22.2 No. 108

Product Usage Instructions

Pre-installation Checklist

P/N 012224
Zoeller Pump Company is known for its innovative products and services. Follow the steps below for proper installation and use of your pump:

• Step 1: Unit Inspection
  Inspect the unit for any damage that may have occurred during shipment. Contact your dealer if the unit is damaged. Do not remove the test plugs in the cover or motor housing.

• Step 2: Read the Literature
  Read the provided literature carefully to understand installation and usage details. Keep these materials for future reference.

Caution and Safety Guidelines:

• Ensure a properly grounded receptacle with a ground fault circuit interrupter (GFCI) is used.
• Avoid using extension cords and ensure the pump’s power supply cord can reach the receptacle.
• Check electrical outlets for proper grounding using a circuit analyzer.
• Install a GFCI for electrical safety.

Maintenance Tips:

• Ensure the power source meets motor voltage requirements.
• Have fuses or circuit breakers of proper capacity on the pump electrical supply circuit.
• Regularly check for debris that may affect the pump’s operation.
• A check valve may be needed to reduce unnecessary cycling of the pump.

Important Note:
Dewatering pumps are not suitable for handling raw sewage. Use according to intended purpose only.

Frequently Asked Questions (FAQ)

• Q: What should I do if my pump is damaged upon delivery?
  A: Contact your dealer immediately if your unit is damaged during shipment. Do not use the pump if it is damaged.

• Q: Can I use an extension cord with the pump?
  A: It is not recommended to use an extension cord with the pump as it may not deliver sufficient voltage and can pose a safety hazard.

The product information presented here reflects conditions at the time of publication. Consult the factory regarding discrepancies or inconsistencies.

Register your Zoeller Pump Company Product on our website:http://reg.zoellerpumps.com/

MODELS 108 and 138
CRAWL SPACE PUMPING SYSTEM PREINSTALLATION CHECKLIST

Safety Instruction

Zoeller Pump Company is one of the oldest and largest pump manufacturers in the U.S. and has a history of supplying innovative products and services to its customers. Through research and development, design, testing and manufacturing, we have been able to bring products to the market that solve problems that plague consumers, industry, and the environment. This commitment to our customers has enabled them to enjoy returns of our joint efforts.

1. Inspect your unit. Occasionally, products are damaged during shipment. If the unit is damaged, contact your dealer before using it. DO NOT remove the test plugs in the cover or the motor housing.
2. Carefully read the literature provided to familiarize yourself with specific details regarding installation and use. These materials should be retained for future reference.

WARNING
SEE BELOW FOR LIST OF WARNINGS

1. To reduce the risk of electrical shock, a properly grounded receptacle of grounding type must be installed and protected by a ground fault circuit interrupter (GFCI) and by national electrical code and local codes.
2. Make certain that the receptacle is within the reach of the pump’s power supply cord. DO NOT USE AN EXTENSION CORD. Extension cords that are too long or too light do not deliver sufficient voltage to the pump motor. But more importantly, they could present a safety hazard if the insulation were to become damaged or the connection end were to fall into the sump.
3. Testing for Ground. As a safety measure, each electrical outlet should be checked for ground using an Underwriters Laboratory Listed circuit analyzer which will indicate if the power, neutral and ground wires are correctly connected to your outlet. If they are not, call a qualified electrician.
4. For electrical safety, it is recommended that a GFCI be installed.
5. FOR YOUR PROTECTION, ALWAYS DISCONNECT THE PUMP FROM ITS POWER SOURCE BEFORE HANDLING. Single-phase pumps are supplied with a 3- 3-prong grounded plug to help protect you against the possibility of electrical shock. DO NOT, UNDER ANY CIRCUMSTANCES, REMOVE THE GROUND PIN. To reduce the risk of electrical shock, a properly grounded receptacle of grounding type must be installed and protected by a ground fault circuit interrupter (GFCI) by national electrical code and local codes.
6. Installation and checking of electrical circuits and hardware should only be performed by a qualified licensed electrician.
7. Risk of electric shock – These pumps have not been investigated for use in swimming pools and marine areas.
8. Prop65 Warning for California residents:
   Warning : Cancer and Reproductive Harm- www.P65Warning.ca.gov.

CAUTION
SEE BELOW FOR LIST OF CAUTIONS

1. Check to be sure your power source is adequate for handling the voltage requirements of the motor, as indicated on the pump or basin plate.
2. Make sure the pump electrical supply circuit is equipped with fuses or circuit breakers of proper capacity. A separate branch circuit is recommended, sized according to the National Electrical Code for the current shown on the pump name plate.
3. Pump should be checked frequently for debris and/or build which may interfere with the float “on” or “off” position. Repair and service should be performed by a Zoeller Pump Company Authorized Service Station only.
4. A CHECK VALVE MAY BE REQUIRED TO REDUCE UNNECESSARY CYCLING OF PUMP.
5. Dewatering pumps are not designed or intended for handling raw sewage.
6. Maximum operating temperature for Crawl Space Drain Pumps must not exceed 130 °F (54 °C).

NOTE:
Pumps with the “UL” mark and pumps with the “US” mark are tested to UL Standard UL778. CSA Certified pumps are certified to CSA Standard C22.2 No. 108.

Limited Warranty

Manufacturer warrants, to the purchaser and subsequent owner during the warranty period, every new product to be free from defects in material and workmanship under normal use and service, when properly used and maintained, for a period of one year from date of purchase by the end user, or 18 months from date of original manufacture of the product, whichever comes first. Parts that fail within the warranty period, one year from date of purchase by the end user, or 18 months from the date of original manufacture of the product, whichever comes first, that inspections determine to be defective in material or workmanship, will be repaired, replaced or remanufactured at Manufacturer’s option, provided however, that by so doing we will not be obligated to replace an entire assembly, the entire mechanism or the complete unit. No allowance will be made for shipping charges, damages, labor or other charges that may occur due to product failure, repair or replacement.

This warranty does not apply to and there shall be no warranty for any material or product that has been disassembled without prior approval of the Manufacturer, subjected to misuse, misapplication, neglect, alteration, accident or act of nature; that has not been installed, operated or maintained by Manufacturer’s installation instructions; that has been exposed to outside substances including but not limited to the following: sand, gravel, cement, mud, tar, hydrocarbons, hydrocarbon derivatives (oil, gasoline, solvents, etc.), or other abrasive or corrosive substances, wash towels or feminine sanitary products, etc. in all pumping applications. The warranty set out in the paragraph above is instead of all other warranties expressed or implied, and we do not authorize any representative or other person to assume for us any other liability in connection with our products.

Contact the Manufacturer at, 3649 Cane Run Road, Louisville, Kentucky 40211, Attention: Customer Service Department to obtain any needed repair or replacement of part(s) or additional information about our warranty. MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES OR BREACH OF EXPRESSED OR IMPLIED WARRANTY; AND ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND OF MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THE EXPRESSED WARRANTY.

Some states do not allow limitations on the duration of an implied warranty, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

In instances where property damages are incurred as a result of an alleged product failure, the property owner must retain possession of the product for investigation purposes.

Ten Helpful Hints For Easy Installation

1. Read all instructions before beginning installation.
2. Be sure the installation does not exceed a maximum vertical lift of 16 feet (Model 108) or 21 feet (Model 138).
3. Be sure the basin is level within 1/8” across the diameter.
4. Do not over-torque extension tank attachment bolts.
5. Use backfill gravel that is larger than the slots in the basin.
6. Test operation of pump per STEP 5.
7. Do not over-tighten the bushing, check the valve or hose clamp.
8. Plug the pump into a properly grounded, constant voltage source.
9. Do not plug into a device that runs intermittently.
10. Obtain the model number and date code before calling the factory.

Do’s And Don’t’s For Installing A Unit

1. DO read all installation material included with the pump.
2. DO inspect the unit for any visible damage caused by shipping. Contact the dealer if the unit appears to be damaged.
3. DO clean all debris from the pump reservoir.
4. DO always disconnect the pump from the power source before handling. DO always connect to a separately protected and properly grounded ground fault-protected circuit. DO NOT ever cut, splice or damage the power cord. DO NOT carry or lift the pump by its power cord. DO NOT use an extension cord with this Crawl Space Pumping System.
5. DO NOT use a discharge pipe smaller than the diameter of the hose kit.
6. DO test the pump immediately after installation to be sure that the system is working properly.
7. DO review all applicable local and national codes and verify that the installation conforms to each of them.
8. DO inspect and test the system for proper operations at least every 3 months.

Performance Characteristics

Installation

STEP 1 Site Selection for Drain Basin

Note:
If freezing of the discharge line is possible, refer to Step 6.

• Select a location that is a “low spot” or an area that naturally collects water. Refer to Figure 1.1. Grade crawl space so water will drain toward pit. Place plastic sheeting on ground.

Note:
If weep tiles or drain lines are to be used, then select a basin location that will provide the most efficient drainage.

STEP 2 Installation of Basin (Typical Crawl Space Application)

Note:
Proceed to STEP 2A if installing a “Slotted” basin with an extension kit.

• Excavate the site to the dimension shown in Figure 2.1.
  Note: If weep tiles or drain lines are to be used, rough-in plumbing should be completed at this time.

• Lower basin into the pit (Refer to Figure 2.2). Complete installation of weep or drain lines.

STEP 2A Installation of “Slotted” Basin with Optional Extension Kit

• Excavate the site to the dimensions shown in Figure 2A.1. Note: If weep tiles or drain lines are to be used, rough-in plumbing should be completed at this time.
• Attach the extension to the basin with the four bolts provided in the extension kit. Refer to Figure 2A.2.
• Lower the basin into the pit and complete the installation of weep tiles or drain lines. Refer to Figure 2A.3.
  Note: If concrete is to be poured around the top of the extension, then make the pit depth 34½” to provide for access.

STEP 3 Installation of Pump and Cover

• 3.1) Attach the flexible discharge hose to the pump and lower it into the pit.
• 3.2) Attach lid and complete discharge line connections.

Note: Attach the lid to the extension with O-ring (included).

CAUTION
DO NOT USE THE LID SUPPLIED WITH A SLOTTED BASIN IF USING AN EXTENSION KIT.

STEP 4 Backfill Pit
Backfill pit as shown in Figure 4.1 & 4.2.

STEP 5 Testing of System

• 5.1) Plug in pump.
• 5.2) Pour water through the lid until the pump comes on.
• 5.3) Check all discharge line connections for leaks or obstructions.
• 5.4) If the pump begins to “short cycle” as described in part “C” of the troubleshooting guide, then it will be necessary to install a check valve in the discharge line. This will prevent water from draining from the discharge line back into the pit. Refer to Figure 5.1. If a check valve is installed, the discharge pipe must be protected from freezing. Refer to Step 6 for freezing protection.
• 5.5) If after completing the above procedures the system is not operating properly, refer to the Trouble Shooting Guide.

STEP 6 Freezing Protection

Note:
If there is the possibility of the discharge line freezing, then install the discharge line as recommended in Figure 6.1.

Replacement Parts List

Replacement Parts List For Models “108” And “138”

to Present

| 6/98

to Present

1| Pump| 1|  | 012319| 012320
2| “Slotted” Basin| 1|  | 012172| 012172
3| Lid| 1|  | 012173| 012173
4| Hose Kit| 1|  | 1010-0117| 1010-0117
ACCESSORIES

ITEM| P/N| DESCRIPTION| QTY
5| 10-0786| Extension Kit and Lid| 1
6| 10-0770| Weather Tight Junction Box| 1
7| 10-4012| Alarm| 1

Trouble Shooting Guide

Trouble Shooting Guide

Condition

| Possible Cause|

Remedy

A. PUMP WILL NOT START OR RUN.

| Blown fuse.|

Have a qualified electrician check the circuit.

Low voltage.
Thermal overload open.|

Contact a Zoeller Authorized Service Station.

Impeller bound.
Motor or wiring shorted.
Switch defective.
Damaged float.
Float assembly bound.| Check for debris around the float.

B. PUMP TRIPS OVERLOAD OR BLOWS FUSE.

| Incorrect voltage.| Have a qualified electrician check the circuit.
Impeller bound.|

Contact a Zoeller Authorized Service Station.

Motor shorted.

C. PUMP STARTS AND STOPS TOO OFTEN.

| Short cycling (No check valve in the discharge line to prevent water from draining back into the pit).|

Refer to STEP 5 for the installation of a check valve.

Defective float.| Contact a Zoeller Authorized Service Station.

D. PUMP WILL NOT SHUT OFF.

| Debris under float.| Remove debris as necessary.
Switch defective.|

Contact a Zoeller Authorized Service Station.

Switch out of adjustment.
E. PUMP OPERATES BUT DELIVERS LITTLE OR NO WATER.| Weep hole plugged (Air-locked).| Clear the weep hole as necessary.
Obstruction in the discharge line.| Clear lines as necessary.

The discharge head exceeds capacity.

| Refer to the pump performance chart on page 3, or contact the factory.
Low voltage.| Have a qualified electrician check the circuit.
The discharge line froze.| Clear and protect from freezing (See STEP 6).
WARNING
Before servicing a pump, always shut off the main power breaker and then unplug the pump – making sure you are not standing in water and are wearing insulated, protective-sole shoes. Under flooded conditions, contact your local electric company or a qualified licensed electrician for disconnecting electrical service prior to pump removal. If the above checklist does not solve the problem, consult the Zoeller Pump Company Technical Service Department at 1-800-928-7867. Do not attempt to service or otherwise disassemble the pump.

Contact Information

• MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
• Tel: 502-778-2731 • 1 (800) 928-PUMP
• http://reg.zoellerpumps.com/.

© Copyright 2023 Zoeller® Co. All rights reserved.

References

• » Zoeller Pump Company Product Registration
• Zoeller Pump Company | Wastewater Pumps and Systems

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