Zoeller Deep Well Installation Manual

June 8, 2024
Zoeller

Installation Manual

Zoeller Deep Well

Zoeller Deep Well

Zoeller® is a registered trademark of Zoeller Co. All Rights Reserved.

  SEE INSTRUCTION MANUAL FOR IMPORTANT SAFETY WARNINGS.

CONVERTIBLE EJECTOR INCLUDED

Installs in 4 in. diameter well casing for deep wells (25 – 70 ft.)

REPLACE EJECTOR WHEN REPLACING PUMP.

1. INSTALLATION

Deep Well Application

FIG 1 Deep Well Application 2. CHANGE VOLTAGE

This pump is wired for 230V.
To change pump voltage, see pump label diagram or instructions below.

FIG 2 CHANGE VOLTAGE

A. Using a pair of needle nose pliers, pull the gray wire with the female flag connector from the “B” terminal spade post. Place it to the left on the “A” terminal spade post.

FIG 3 CHANGE VOLTAGE

B. Pull the red wire with the female flag connector from the “B” terminal. Place it to the right on the “L2” terminal spade post.

3. PUMP PRIMING & STARTUP – DEEP WELL

CAUTION: All pumps must be primed (filling the cavity with water) before they are first operated. This may take several gallons of water, as the suction line will be filled in addition to the pump cavity.

FIG 4 PUMP PRIMING & STARTUP - DEEP WELL

FIG 5 PUMP PRIMING & STARTUP - DEEP WELL

FIG 6 PUMP PRIMING & STARTUP - DEEP WELL

C. The flow control valve allows you to adjust the balance between pump body pressure and household pressure. Install a pressure gauge on the pump body and a second gauge in the discharge line. Follow the steps below to maximize pressure to your home while making sure you maintain a minimum of 46 PSI at the pump while the pump is running.

FIG 7 PUMP PRIMING & STARTUP - DEEP WELL

D. Tighten flow control screw completely by turning clockwise, then loosen two turns. Now start the pump.

FIG 8 PUMP PRIMING & STARTUP - DEEP WELL

E. With pump operating at high pressure, open two or more faucets and slowly unscrew the flow control screw until maximum flow is obtained. The pressure gauge should read 46 PSI, which the minimum operating pressure of the pump.

NOTE: Flow control is not required for shallow well applications.

4. TROUBLESHOOTING

A. Make certain that the power source matches the pump requirements. This pump has a dual voltage motor and can run on 115 V or 230 V. This pump is pre- wired at the factory to run on 230 V.

FIG 9 TROUBLESHOOTING

B. If pump does not run, check the GFCI or breaker panel switch to make it is in full operation.

FIG 10 TROUBLESHOOTING

C. If the pump runs all the time, make sure the pump has been primed correctly. If pump is not holding the prime, inspect check valve, foot valve, and piping, then reprime.

FIG 11 TROUBLESHOOTING

D. If the pump runs but won’t shut off, check pressure switch.

QUICK START GUIDE for SHALLOW WELL INSTALLATION (0-25 FT.)

SEE INSTRUCTION MANUAL FOR IMPORTANT SAFETY WARNINGS.

1.INSTALLATION

Shallow Well Application

FIG 12 INSTALLATION

CONVERTIBLE EJECTOR INCLUDED

FIG 13 CONVERTIBLE EJECTOR INCLUDED

REPLACE EJECTOR WHEN REPLACING PUMP

2. CHANGE VOLTAGE

This pump is wired for 230V.
To change pump voltage, see pump label diagram or instructions below.

To change from 230 V TO 115 V

FIG 14 CHANGE VOLTAGE

A. Using a pair of needle nose pliers, pull the gray wire with the female flag connector from the “B” terminal spade post. Place it to the left on the “A” terminal spade post.

FIG 15 CHANGE VOLTAGE

B. Pull the red wire with the female flag connector from the “B” terminal. Place it to the right on the “L2” terminal spade post.

3. PUMP PRIMING & STARTUP – SHALLOW WELL INSTALLATION

  CAUTION: All pumps must be primed (filling the cavity with water) before they are first operated. This may take several gallons of water, as the suction line will be filled in addition to the pump cavity.

FIG 16 PUMP PRIMING & STARTUP

A. Remove the priming plug with pressure gauge and air relief plug.

FIG 17 PUMP PRIMING & STARTUP

B. Slowly fill pump cavity until water comes out of air relief hole on top of the pump.

FIG 18 PUMP PRIMING & STARTUP

C. Replace air relief plug and continue adding water to pump cavity until water reaches the top of the priming plug.

FIG 19 PUMP PRIMING & STARTUP

FIG 20 PUMP PRIMING & STARTUP

4. TROUBLESHOOTING

A. Make certain that the power source matches the pump requirements. This pump has a dual voltage motor and can run on 115 V or 230 V. This pump is pre-wired at the factory to run on 230 V.

FIG 21 TROUBLESHOOTING

B. If pump does not run, check the GFCI or breaker panel switch to make it is in full operation.

FIG 22 TROUBLESHOOTING

C. If the pump runs all the time, make sure the pump has been primed correctly. If pump is not holding the prime, inspect check valve, foot valve, and piping, then reprime.

FIG 23 TROUBLESHOOTING

D. If the pump runs but won’t shut off, check pressure switch.

Questions? Call 1-800-584-8089 BEFORE Returning Product

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Zoeller Deep Well Installation Manual – Optimized PDF
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