Heiniger ONE-G Schuranlage ONE Instructions

Heiniger ONE-G Schuranlage ONE

Product Information

Specifications

• Product Name: Single Speed Shearing Plant
• Model: ONE/G
• Origin: Swiss Made

Product Usage Instructions

NOTE!
Read all instructions before using.

Safety regulations

Introduction

• This chapter describes the safety regulations that are to be taken into consideration as a matter of course when using the shearing plant.
• All persons who carry out work on and with the shearing plant must read the operating instructions.
• The operating instructions are to be kept in a secure place that is accessible at all times.
• Authorised service agents may only carry out service and repair work.

Symbols and warning notes
Various symbols are used in the operating instructions. These symbols indicate possible hazards or bring to the user‘s attention such technical information that, if not complied with, may lead to personal injury and material damage or to uneconomic operation.

Hazard symbols

• WARNING!
  Denotes a possibly hazardous situation. Serious injury and even death can result if such situations are not avoided.

• CAUTION!
  Denotes a possibly hazardous situation. Light or slight injury can result if such situations are not avoided.

Information symbols

• NOTE!
  A note which, if not complied with, can lead to operational stoppages or damage.

Basic safety principles

Power supply connections

WARNING!

• Never plug the equipment into damaged sockets. Observe the relevant regulations applicable in your country.
• Maintenance and cleaning work must only be carried out when the equipment is not plugged in.
• Sockets must be equipped with a circuit breaker (FI).
• If the SUPPLY CORD is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.

Safety precautions

DANGER!
To reduce the risk of electric shock / To reduce the risk of burns, fire, electric shock, or injury to persons:

• Avoid touching machinery that has come into contact with water or other liquids.
• Never shear wet animals.
• Children are forbidden from operating the equipment.
• Do not reach for an appliance that has fallen into water. Unplug immediately from receptacle.
• Do not use while bathing or in a shower.
• Do not place or store appliance where it is able to fall or be pulled into a tub or sink. Do not place in or drop into water or other liquid.
• Always unplug this appliance from the electrical outlet immediately after using.
• Unplug this appliance before cleaning.
• An appliance shall never be left unattended when plugged in.
• Use this appliance only for its intended use as describe in this manual. Do not use attachments not specified by the manufacturer.
• Never operate this appliance when it has a damaged cord or plug, when it is not working properly, after it has been droppedor damaged, or after it has been dropped into water. Return the appliance to a service center for examination and repair.
• Keep the cord away from heated surfaces.
• Keep the air openings free of lint, hair, and similar objects.
• Never drop or insert any object into any opening.
• Do not use outdoors or operate while aerosol (spray) products are being used.
• Do not use this appliance with a damaged or broken comb, as it has the potential to result in facial injury.
• Always attach plug to appliance first, then to outlet. To disconnect, turn all controls to off position (e.g. “0”) then remove plug from outlet.
• Connect this appliance to a properly grounded outlet only, see Grounding instructions.
• Do not charge, place or leave the appliance where it is expected to be:
  • Subject to damage by an animal, or
  • Exposed to weather.
• Periodically inspect the wall unit for secure mounting.
• Lay out the power cable cleanly.
• Check the power cable occasionally for damage.
• Keep the power cable well away from machinery & equipment operating in close proximity.
• Switch off the plant before pulling out the plug.
• After use remove the plug from its socket. The plant should only be cleaned or the cutter replaced when the plug is removed from the power socket.
• Avoid kinks or coils in the cable. Never wind the power cable around the plant during periods of storage. This can result in breaks and damage to the insulation.
• Ensure that animals do not stand on or walk over the cable, and that they do not get caught up in the cable.
• Keep children away from shearing areas.
• Never use a damaged plant. Have the machine checked for faults and repaired immediately by an authorised service agent.
• The air intake for the ventilation holes (Diag. 2+3, pos. a) must be kept clear. Never insert any object into the shearing plant’s ventilation holes.
• Never shear in the vicinity of explosive objects or gases.
• Never shear with blunt or broken shearing combs and cutters.
• Avoid any contact with the moving shearing cutters.
• Store the plant in a clean, dry place to which children and animals have no access.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
• Children should be supervised to ensure that they do not play with the equipment.

Noise emission / personal protective equipment

****Noise emission during operation is less than 70 dB (A), as the noise of the shearing hand-piece is also present during shearing.

We recommend that ear protection, safety glasses and gloves are always worn when operating the plant.

Personal protective equipment to be provided by the operator.

Residual dangers
Should dangers and hazards occur during operation which are not directly related to the shearing of animals, we request that you inform us of this. This also applies in the event of a technical failure that causes a hazard.

Replacement power cable

NOTE!
If the power cable of this equipment is damaged, it must be replaced by the manufacturer or its after-sales service or a similarly qualified person to avoid dangers.

WARNING!
Children should be supervised to ensure that they do not play with the equipment.

• Grounding instructions
  • This appliance should be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current.
  • This appliance is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

DANGER!
Improper use of the grounding plug can result in a risk of electric shock.

• * If repair or replacement of the cord or plug is necessary, do not connect the grounding wire to either flat-blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.

  • Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if in doubt as to whether the appliance is properly grounded. Do not modify the plug provided; if it will not fit the outlet, have the proper outlet installed by a qualified electrician.

Operator requirements

NOTE!
The safe use of the machine places few demands on operating personnel. These must, however, be observed and maintained as a matter of course.

• The operator has experience in dealing with the animals being shorn.
• The operator has read and understood the operating instructions, or has been indoctrinated into the operation of the machine by a skilled person, and the risks and dangers have been pointed out to him.

Safety Instructions
Ensure to follow all safety guidelines provided in the manual to prevent any accidents or injuries.

Basics of Safety
Follow all safety precautions mentioned in the manual to reduce the risk of electric shock, burns, fire, or injuries.

Energy Connections
Always unplug the device immediately if there is any sign of damage. Do not use near water sources.

Supervision of Children
Ensure children do not have access to the shearing area during operation.

WARNING!
Children should be supervised to ensure that they do not play with the equipment.

Grounding Instructions
Follow the grounding instructions provided to ensure safe operation.

Operation

Understand the overall view and operation controls of the shearing plant. Identify each part for efficient operation.

Overview/Controls
Familiarize yourself with all control elements to operate the shearing plant effectively.

Naming of Parts
Learn the names of individual parts to use the equipment correctly.

Stipulated usage

Component list
Designation of individual parts

Pos. No.| Description| Quan- tity| Pos. No.| Description| Quan- tity
---|---|---|---|---|---
1| Handle| 1| 20| Hexagonal nut| 1
2| Upper section ONE| 1| 21| Speed control sensor ONE| 1
3| Reinforcement plate ONE| 2| 22| Control unit ONE/EVO| 1
4| LS-screw| 6| 23| Hexagonal nut self-se- curing| 2
5| Motor ONE| 1| 25| PH-screw| 1
7| Insulating flange| 1| 26| Switch support| 1
8| Centering washer| 1| 27| Micro switch| 1
9| Countersunk screw| 1| 28| Socket head cap screw Phillips| 2
10| Insulating washer| 1| 29| Retaining ring for shaft| 1
11| Coupling flange| 1| 30| Washer| 1
12| PT-screw countersunk| 4| 31| Spring for switch| 1
13| Capacitor| 1| 32| Lever for switch| 1
14| Capacitor| 1| 33| Cord black| 1
15| Drive housing ONE| 1| 34| Ring spanner| 1
16| LS-screw| 4| 35| Catch spring ONE/EVO| 1
17| Socket head cap screw| 7| 37| PT-screw| 1
18| Cable| 1| 38| Rating plate| 1
19| Anti-kink sleeve| 1| 40| Spacer sleeve (USA only)| 1

Purpose of Use
The portable shearing plant is specially designed to provide the drive for mechanical shearing handpieces. The complete shearing unit is expressly designed for the shearing of sheep, goats, llamas, alpacas and other members of the Camelidae species.

Technical Specifications
Refer to the technical data provided to ensure proper usage and maintenance.

• Product name: ONE

• Mains voltage: see rating plate

• Motor output: see rating plate

• Rotary speed: see rating plate / support plate

• Required fuse protection: see rating plate

• Dimensions in mm (W/H/L): 243 x 317 x 209

• Weight not including cable: 7.8 kg

• Max. ambient temperature: 0 ° – 40 °C

• Max. humidity: 10% – 90% (relative)

• Noise emission (LpAm): < 70 dB(A)

We reserve the right to make technical changes and improvements without notice.

Equipment

• Portable shearing plant
• Operating instructions
• Screwdriver
• Drip feed lubricator 100 ml
• Universal grease

Options

• Flexible drive, worm
• Flexible drive, pin
• Ferrule short
• Shearing handpiece, Icon, worm
• Shearing handpiece, Icon, pin
• Combs and cutters for the shearing handpiece

Initial start-up

Follow the start-up procedures as outlined in the manual to initiate the shearing process correctly.

Important notes

• WARNING!
  • The voltage specified on the maker’s plate and that of the local power supply must match. The plant may only be connected to an AC power supply.
  • It is compulsory that the operator has read the safety regulations.
  • In the event that the plant is operated from a generator, the mains supply voltage must not exceed that specified on the maker‘s rating plate.

Turning On/Off the Shearing Drive
Learn how to safely turn on and turn off the shearing drive for smooth operation.

Assembling the shearing plant
Pay attention to sufficient fastening of the shearing plant.

Securing/suspending the shearing plant
The shearing plant can be suspended by means of a strong rope or chain. The hole provided in the handle should be used to secure the plant (Diag. 2, pos. c).

Assembling the flexible drive

• Start up the motor (see Chapter 3.3).
• Press the lock button located at the flexible drive’s upper coupling manually (Diag. 3, pos. b).
• Now push the flexible drive coupling into the shearing plant’s coupling sleeve and then position this by means of slight pressure upwards until the lock button engages in the hole (Diag. 3, pos. c).

Switching the shearing plant on / off

CAUTION!
Make sure that the ventilation holes are always clear (Diag. 2+3, pos. a). The shears drive remains switched off after the connection to the power supply. The shearing plant is switched on and off respectively via the cord / lever (Diag. 2, pos. b). The drive is switched on by means of one downward pull, and is switched off again by repeating this operation.

Should the power supply be interrupted whilst the drive is running, for safety reasons the motor switches off automatically, which means that the unit must be switched on again via the cord / lever when the power supply is re- established.

Maintenance

Regular maintenance is crucial for the longevity and efficiency of the shearing plant. Follow the maintenance schedule provided in the manual.

Cleaning
Before commencing any maintenance work disconnect the electrical power supply by pulling out the plug! Remove any oil and dirt from the shearing plant by means of a dry cloth. Do not use liquids!

Service

WARNING!
For safety reasons the portable shearing plant should be subjected to an annual inspection. It is important that the self-tensioning belt is checked periodically, since the functionality of the patented safety cut-out device is dependent on this.

Lubrication
Lubricate the machine in accordance with the following specifications, since a lack of lubrication is the most common source of faults for unsatisfactory shearing results.

Portable shearing plant
Requires no lubrication.

Flexible drive prior to each period of operation
Oil the flexible drive prior to use, and at least each time the cutters are replaced (Diag. 4, pos. a).

after 100 hours of operation
The flexible drive is fitted with sealed and permanently lubricated ball bearings. The rotating shaft bore must, however, be greased at regular intervals (after approximately 100 hours of operation or every 2 years). To perform this task dismantle the flexible drive in order to remove old grease residue from the shaft bore. Then re-lubricate the shaft bore along its whole length with fresh, high-quality mineral grease.

Shearing handpiece
See operating instructions for shearing handpiece.

Storing the machine

CAUTION!
Get into the habit of always giving the shearing plant a good clean after use, store the unit in a dry and clean location out of the reach of children.

Blade Care
Check and maintain sharp blades for effective shearing results.

Troubleshooting and repairs
This product has been developed and assembled using the best individual components available. It is designed to give longevity and high performance. If spare parts are used during the life of this product, please ensure that they are genuine Heiniger parts. Failure to use genuine Heiniger spares may reduce the performance of this precision-engineered product and will void any warranty claim.

Introduction

WARNING!
The following troubleshooting guide will aid in determining problems and offer a solution. An authorised service point may only carry out solutions that appears against a dark background. An authorised service agent is to be contacted in the event of malfunctions that are not contained in this manual.

Troubleshooting
Refer to the troubleshooting section in the manual for common issues and their solutions.

Motor always switching

off.

| Cutter blocked.| Remove blockage.
Mechanical damage in the shearing handpiece or flexi-shaft.| For the purposes of fault finding first of all uncouple the shearing handpiece and restart the plant. If the fault persists, uncouple the rigid drive downtube or flexible drive from the

shearing plant. Rectify any

damage.

If the fault still persists, then have the shearing plant repaired.
Reverberation sensor’s magnet faulty.| Have the insulation flange,

inc. magnet, replaced.

Faulty reverberation sensor.| Have the reverberation sensor replaced.
Power supply too weak.| Check the power supply.
Malfunction| Cause| Rectification
---|---|---
The motor system does not switch off by locking up.| Control unit faulty.| Have the control unit replaced.
The shearing unit is noisy or vibrates.| Faulty motor bearing.| Has the motor been replaced?
The motor gets hot.| Faulty motor bearing.| Have the motor replaced?
The ventilation screen is dirty.| Clean ventilation screen.
Malfunctions in the rigid drive downtube / flexible drive and/or shearing handpiece.| Has the fault been rectified?
Shearing plants cannot be switched off.| Switch faulty.| Have the switch replaced.

Environmental protection and waste disposal

Introduction
The operator bears the responsibility for disposing of the machine in the proper manner. Observe the relevant regulations applicable in your country.

Material groups
Please hand this in to a service point or your local specialist electrical workshop when the machine is to be dismantled.

Contact address
The sales point or company specified on your guarantee certificate are authorised service points, or, alternatively, refer to the nearest service point in your area.

warranty

• Item
• Serial no.
• Date of purchase
• Stamp and signature

In case of claim, please return your machine with the instruction manual and the warranty card directly to your local distributor. Please do not cut off the warranty card from the instruction manual.

© 2024 Heiniger AG. All rights reserved.
This instruction manual may not be duplicated or distributed, neither completely nor in extracts, or by electronic or mechanical means (including photocopying), transmitted or used for the purpose of competition without authorisation from Heiniger AG. Subject to change without notice.

Contact:

• Heiniger AG
• Industrieweg 8
• CH – 3360 Herzogenbuchsee
• Switzerland
• Tel. +41 (0)62 956 92 00
• marketing(at)heiniger.com

Original-Betriebsanleitung
Translation of the original instructions

Le produit est recyclable,

FAQ

Q: What should I do if the shearing plant does not start?
A: Check the power source and ensure all connections are secure. Refer to the troubleshooting section for further assistance.

Q: How often should I clean the shearing plant?
A: It is recommended to clean the shearing plant after each use to maintain optimal performance.

References

• Heiniger AG - Tierschur Grosstierschur Kleintierschur Haarstyling Bartstyling

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>