EnerSys Nexsys Plus Motive Power Battery Charging Redefined

Specifications

• Product Name: Air Motive Power Battery Charger
• Charging Efficiency: Up to 94%
• Features: Automatic Bypass of Faulted Module

Product Usage Instructions

• Charging Solutions
  • The Air Motive Power Battery Charger is designed to redefine motive power charging with its innovative features. The charger is aimed at improving productivity and profitability by offering efficient battery charging options.
• Automatic Bypass of Faulted Module
  • The charger is equipped with a feature that allows for the automatic bypass of faulted modules. This ensures that the charging process continues uninterrupted, enabling smooth operations even in case of module faults.
• Up to 94% Efficiency
  • The charger boasts up to 94% efficiency, providing maximum performance and energy savings. This high-efficiency rate ensures that the charging process is optimized, resulting in reduced energy consumption and cost savings.

FAQs

• Q: How do I know if a module is faulted?
  • A: The charger’s automatic bypass feature will detect and bypass any faulted module, ensuring that the charging process continues without interruptions. An indicator light may also signal a faulted module for manual inspection.
• Q: Can I leave the battery connected after it is fully charged?
  • A: It is recommended to disconnect the battery after it is fully charged to prevent overcharging, which can reduce battery life. The charger’s efficient design allows for quick and effective charging, so disconnecting the battery when fully charged is advisable

REDEFINING MOTIVE POWER CHARGING

• As the global leader in stored energy solutions for industrial applications, EnerSys® has long been developing technologies to help material handlers maximize productivity and profitability.
• Our battery charger portfolio does it with opportunity and fast charging options designed for a range of performance and charging profiles and optimized to meet customer requirements.

OUR LATEST INNOVATION: SIMPLICITY

• EnerSys® battery chargers are engineered to promote reliability and easier serviceability with flexible, modular designs that automatically maintain peak performance and efficient output – should one module develop a minor fault, the chargers will keep charging at reduced power to keep workflows moving.
• EnerSys® battery chargers also have some of the lowest component counts in the industry for better reliability.
• Our ultimate goal? Offering battery charging options that can help make your operation more productive and profitable.

BEST-IN-CLASS HIGH-FREQUENCY CHARGING

• IMPAQ™ battery chargers feature the latest technology to maximize charging performance while maintaining peak efficiency.
• This light and compact unit offers intelligent battery charging with advanced efficiency and flexibility for material handling equipment, floor cleaning machines, and industrial electric vehicles.

RELIABILITY

• IMPAQ™ battery chargers deliver a better value in high-frequency charging. They feature a standard flooded lead acid battery charge profile and include the proprietary standard charge profiles for NexSys® TPPL batteries.
• IMPAQ™ battery charger modules are automatically switched on and off to maintain peak efficiency and optimum charging performance at all times.

SIMPLICITY

• IMPAQ™ battery chargers can be used with a wide range of battery capacities, allowing a potential reduction of chargers in your fleet. Fewer chargers mean more space.
• IMPAQ™ battery chargers feature an intuitive LCD screen and bespoke programmable menu with LCD indicators for ease of use.
• Possible faults can be detected using the self-diagnostics feature so that replacement modules can be performed easily if required.

EFFICIENCY

• IMPAQ™ battery chargers provide up to 94% efficiency for maximum performance and energy savings.
• With their flexible and modular design, IMPAQ™ battery chargers automatically maintain peak performance and efficient output.

SAFELY FAST CHARGE ANYTIME

• Designed exclusively for Express® batteries, Express® battery chargers quickly and safely fast-charge batteries anytime during the workday.
• They can also adapt to a wide range of battery capacities, potentially reducing the number of chargers in a fleet.

FAST & RELIABLE

• The IONIC™ charging profile consistently diagnoses the battery throughout the recharge and adjusts the charging profile to effectively charge the battery.
• The intelligent diagnostic sampling provides more rapid optimized charging of flooded cell batteries subject to very high demands.
• Innovative Active Temperature/Output Management technology ensures batteries receive optimal charging at every plug-in.
• Units are equipped with a Wi-iQ® battery monitoring device to provide battery voltage and capacity data.
• Express® battery chargers are California Energy Commission (CEC) compliant and UL-certified.

PLUG-AND-PLAY PERFORMANCE

• NexSys®+ battery chargers have high charge rates that dramatically reduce recharge times and permit opportunity charging to increase productivity and boost fleet efficiency.
• NexSys®+ charger profiles continuously diagnose and optimize battery conditions to maximize cost savings and battery life.

SIMPLE & INTUITIVE

• NexSys®+ chargers are programmable and include charging profiles for NexSys® TPPL batteries, NexSys® iON batteries, and all flooded battery technologies – helping with mixed fleets.
• Features a 4.3” multi-color dashboard screen with an intuitive interface to provide enhanced diagnostics and feedback to the operator.

SMART COMMUNICATION

• All NexSys®+ chargers are Wi-iQ® battery monitoring device enabled to provide battery type, voltage, and capacity data to the charger.
• The charger will automatically compensate for temperature when the Wi-iQ® battery monitoring device is configured correctly.
• Achieve 94% efficiency in recharge when used with NexSys® iON batteries.

ROBUST DESIGN

• With high-frequency (HF) modular technology, NexSys®+ chargers continue the charging process by automatically bypassing module faults to ensure uninterrupted operations.
• Available with a rugged NEMA 3R / IP54-rated enclosure for outdoor equipment applications.
• Requires optional NexSys®+ Outdoor charger model with NEMA 3R / IP54 rated enclosure. Designed for typical weather conditions, not for submersion or areas prone to flooding.

HANDS-FREE CHARGING THAT DRIVES PRODUCTIVITY

NexSys® AIR wireless chargers deliver the convenience of hands-free charging across a wide range of automated guided vehicle (AGV) applications. Able to charge multiple battery technologies, NexSys® AIR wireless chargers can help boost safety, reliability, and productivity.

• Fully automated charging with no manual intervention
• Compatible with all EnerSys® battery technologies
• Eliminates physical wear from mechanical contacts
• Safety features include foreign and live object detection

CHARGING SIMPLICITY AND FLEXIBILITY

• NexSys® AIR wireless chargers can charge flooded lead acid, NexSys® TPPL, and NexSys® iON batteries. Along with eliminating cables, plugs, and related wear-and-tear,
• NexSys® AIR wireless chargers can eliminate AGV wait times for manual plug-ins.
• NexSys® AIR wireless chargers are also designed to handle a wide range of vehicle types and sizes, offering exceptional integration flexibility. Equipment charging pads can be mounted in a variety of locations with either vertical or horizontal pad orientations.

CHARGE DURING:

• Intervals between runs
• Operating breaks or stoppages
• Any free time

COMPATIBLE WITH:

CHARGER FEATURES AND CONFIGURATIONS

• As this comparison chart outlines, the EnerSys® motive power charger portfolio offers options for a range of performance and charging profiles.
• For additional help in selecting the best charger for your operation, please contact your EnerSys Sales Representative.

1. Ideal applications for guidance only, performance varies based upon application, ask your EnerSys® representative for more information.
2. Use based upon approval and integration of the system on automated equipment, ask your EnerSys® representative for more information.
3. Requires optional NexSys®+ Outdoor charger model with NEMA 3R / IP54 rated enclosure. Designed for typical weather conditions, not for submersion or areas prone to flooding.
4. Compatibility may be subject to installation restrictions.

• Our battery support services range from system design, installation, and certification to testing, maintenance, and repair.
• Our comprehensive recycling support program accepts lead acid batteries of all sizes, from all manufacturers.
• Our advanced tools and technologies deliver actionable intelligence to optimize battery maintenance and operation.

Visit us at www.enersys.com.

CONTACT

• EnerSys World Headquarters
• 2366 Bernville Road
• Reading, PA 19605, USA
• Tel: +1-610-208-1991 /
• +1-800-538-3627
• EnerSys EMEA
• EH Europe GmbH
• Baarerstrasse 18
• 6300 Zug, Switzerland
• EnerSys Asia
• 152 Beach Road

• 11-08 Gateway East Building

• Singapore 189721
• Tel: +65 6416 4800

@2024 EnerSys®. All rights reserved. Trademarks and logos are the property of EnerSys® and its affiliates except for UL, which is not the property of EnerSys®. Subject to revisions without prior notice. E.&O.E. AMER-EN-PG-ENS- MPCHARGER 0424

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