STEEL GREEN MANUFACTURING SG36 Hill Side Assist Attachment Instruction Manual

: June 17, 2024
: STEEL GREEN MANUFACTURING

Table of Contents

STEEL GREEN MANUFACTURING SG36 Hill Side Assist Attachment
Product Information
Product Usage Instructions
PARTS DESCRIPTION
HILLSIDE ASSIST INSTALLATION
Contact
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

STEEL GREEN MANUFACTURING SG36 Hill Side Assist Attachment

STEEL-GREEN-MANUFACTURING-SG36-Hill-Side-Assist-Attachment-
PRODUCT

Product Information

Specifications

Models: SG36, SG42, SG46, SG52
Part Number: A10040
Material: Various materials including nylon, stainless steel, and brass
Components: Includes bearings, nuts, bolts, springs, cylinders, brackets, plungers, shields, screws, washers, fittings, valves, switches, wire set, and hose

Frequently Asked Questions

Q: Can this hill side assist attachment be used on any type of terrain?
- A: The hill side assist attachment is designed to work on moderate slopes. For steep terrains, additional precautions may be required.
Q: Do I need any special tools for installation?
- A: Basic hand tools such as wrenches and screwdrivers are sufficient for installing the hill side assist attachment. Refer to the user manual for specific tool requirements.

Product Usage Instructions

Hill Side Assist Installation

Right Side Installation

Step One: Disconnect the battery by removing the ground wire first and then the power wire.
Step Two: Assemble the components according to the provided parts list.
Step Three: Attach the right bracket (R22-146-R) using the appropriate screws and nuts.
Step Four: Install the hill side assist plunger (R31027) and safety shield (R31029) on the right side.
Step Five: Connect the fittings and hoses as per the diagram. Step Six: Reconnect the battery and test the hill side assist attachment.

Left Side Installation

Follow the same steps as the right side installation but using the left bracket (R22-146-L) and components accordingly.

Hill Side Assist Installation

Step One: Disconnect the battery, ground first and then power wire.
Step Two: Assemble the components according to the provided parts list.
Step Three: Attach both right and left brackets using the appropriate screws and nuts.
Step Four: Install the hill side assist plungers and safety shields on both sides.
Step Five: Connect all fittings and hoses as per the diagram.
Step Six: Reconnect the battery and test the hill side assist attachment.

PARTS DESCRIPTION

HILL SIDE ASSIST KIT A10040 SG 46/52

ITEM| QTY| PART NUMBER| DESCRIPTION
1| 2| 6389K557| 7/8″ NYLON SLEEVE, BEARING, STRAIGHT STEER
2| 2| 91847A515| 7/16-20 JAM NUT, STRAIGHT STEER
3| 2| 92373A367| 1/4″ X 7/8″ SS ROLL PIN, STRAIGHT STEER
4| 2| 965K352| 1.5″ X .50D COMPRESSION SPRING, STRAIGHT STEER
5| 2| H80601| CYLINDER, CASTER LOCK
6| 1| W22-141-R| BRACKET, MOUNTING, HILL SIDE ASSIST, RIGHT
1| W22-141-L| BRACKET, MOUNTING, HILL SIDE ASSIST, LEFT
7| 2| R31029| PLUNGER, HILL SIDE ASSIST
8| 2| R31027| PLUNGER, FORWARD, HILL SIDE ASSIST
9| 1| R22-146| SHIELD, SAFETY, HILL SIDE ASSIST, RIGHT
1| R22-146-L| SHIELD, SAFETY, HILL SIDE ASSIST, LEFT
10| 3| TRPC-141S| SCREW, PHILLIPS, SS-1/4-20 X 1
11| 10| HFNCS-516S| HEX NUT, 5/16 SS
12| 4| CB-51634| CARRIAGE BOLT, SS-5/16-18 X 3/4
13| 2| HFSSC-142| HEX BOLT, 1/4 X 2
14| 2| HFNCS-14S| HEX NUT, 1/4-20
15| 2| FWSS-14| WASHER 1/4
16| 6| CB-37515| CARRIAGE BOLT, SS-3/8 X 1-1/2
17| 4| 50715K181| TYPE 316 SS 37 DEGREE FLARED TUBE FITTING
18| 1| H80600| SOLENOID VALVE, CASTER LOCK
19| 2| H84003| 1/4 MALE JIC X 3/8 ORB STR
20| 2| H84000| 1/4 MALE JIC X 3/8 ORB ELB
21| 1| E40202| SWITCH, PUMP, ROCKER
22| 1| SG-7G1| WIRE SET, 7 GALLON TANK
23| 2| W22-144| CASTER STOP ASSEMBLY, HILL ASSIST
24| 1| K10003| KIT, HOSE, HILL SIDE ASSIST
25| 4| H84031| FITTING, TEE, 1/4 HOSE X 1/4 FEMALE JIC SWIVEL
26| 6| HFNCS-375S| HEX NUT, 3/8
HILL SIDE ASSIST KIT A10040 SG 36/42

ITEM| QTY| PART NUMBER| DESCRIPTION
1| 2| 6389K557| 7/8″ NYLON SLEEVE, BEARING, STRAIGHT STEER
2| 2| 91847A515| 7/16-20 JAM NUT, STRAIGHT STEER
3| 2| 92373A367| 1/4″ X 7/8″ SS ROLL PIN, STRAIGHT STEER
4| 2| 965K352| 1.5″ X .50D COMPRESSION SPRING, STRAIGHT STEER
5| 2| H80601| CYLINDER, CASTER LOCK
6| 1| W22-154-R| BRACKET, MOUNTING, HILL SIDE ASSIST, RIGHT
1| W22-154-L| BRACKET, MOUNTING, HILL SIDE ASSIST, LEFT
7| 2| R31029| PLUNGER, HILL SIDE ASSIST
8| 2| R31027| PLUNGER, FORWARD, HILL SIDE ASSIST
9| 1| R22-146| SHIELD, SAFETY, HILL SIDE ASSIST, RIGHT
1| R22-146-L| SHIELD, SAFETY, HILL SIDE ASSIST, LEFT
10| 3| TRPC-141S| SCREW, PHILLIPS, SS-1/4-20 X 1
11| 10| HFNCS-516S| HEX NUT, 5/16 SS
12| 4| CB-51634| CARRIAGE BOLT, SS-5/16-18 X 3/4
13| 2| HFSSC-142| HEX BOLT, 1/4 X 2
14| 2| HFNCS-14SS| HEX NUT, 1/4-20 SS
15| 2| FWSS-14| WASHER 1/4
16| 6| CB-37515| CARRIAGE BOLT, 3/8 X 1-1/2
17| 4| 50715K181| TYPE 316 SS 37 DEGREE FLARED TUBE FITTING
18| 1| H80600| SOLENOID VALVE, CASTER LOCK
19| 2| H84003| 1/4 MALE JIC X 3/8 ORB STR
20| 2| H84000| 1/4 MALE JIC X 3/8 ORB ELB
21| 1| E40202| SWITCH, PUMP, ROCKER
22| 1| SG-7G1| WIRE SET, 7 GALLON TANK
23| 2| W22-144| CASTER STOP ASSEMBLY, HILL ASSIST
24| 1| K10003| KIT, HOSE, HILL SIDE ASSIST
25| 4| H84031| FITTING, TEE, 1/4 HOSE X 1/4 FEMALE JIC SWIVEL
26| 6| HFNCS-375S| HEX NUT, 3/8
27| 2| H84008| 1/4 MALE JIC x 1/4 FEMALE SWIVEL NUT ELB

Parts

RIGHT SIDE

LEFT SIDE

HILLSIDE ASSIST INSTALLATION

STEP ONE:

Disconnect the battery, ground first and then power wire.

NOTE: Instructions are the same for both the right and left side, STEPS 2– 3

STEP TWO:

Remove the bolt and front tyre.
Remove the dust cover.
Remove the cotter pin and nut which will release the yoke through the bottom.

STEP THREE:

Install the yokes W22-144 provided with the kit.
Secure the yoke with the nut and carter pin.
Re-install the dust cover.
Re-install the front tire.
NOTE: Regrease the bearings and housing

STEP FOUR:

NOTE: If your machine is older than mid October 2021: You will need to either

Drill mounting holes in BOTH SIDES of the chassis using the dimensions in (Fig 1)or attach the cylinder assembly to the top of the chassis (STEPS 4&5) and use the bracket as a templet.
Or weld the side of the cylinder assemblies to the chassis. The cylinder assembly MUST be secured from the top and side both or the warranty could be void.
NOTE: If you have a previous cylinder design, You will need to loosen the hopper and attach the cylinder under the hopper frame
Use the 3/8 x 3/4 carriage bolts and 3/8 nuts provided with the kit and attach the cylinder assemblies to the side of the chassis

STEP FIVE:

Attach the solenoid valve assembly (provided with the kit) to the upright on the RIGHT SIDE. Using the 1/4 x 2 hex bolts, washers, and nuts provided with the kit.

NOTE:

Some parts not shown for clarity.
The orientation of the “tee fittings” depends on the machine. (Fig 1) SG 46/52, (Fig 2) SG 36/42.
The orientation of the valve, ports 2 & 4 face forward

STEP SIX:

Remove the knee pad to access the hydraulic oil reservoir.
Loosen and remove the cap from the hydraulic oil reservoir.
Disconnect the rear hoses from the hydraulic pumps, place the hoses over a proper container draining the hydraulic oil.
Once the oil has been drained, reconnect the hoses to the pumps.

STEP SEVEN:

Disconnect the return hose and fitting from the pump.
Connect 1 H84031 “swivel tee fitting” (provided with the kit) to the return port.
Reconnect the “swivel elbow fitting to the end of the “swivel tee fitting”.
Reconnect the return hose to “swivel tee fitting”.

STEP EIGHT:

Disconnect the supply hose.
Connect 1 (H84031) “swivel tee fitting”, (provided with the kit) to the control valve.
Reconnect the supply hose.

STEP NINE:

Hose Routing
Connect one end of hose with “orange wrap” to the elbow fitting on the hydro pump.
Connect the other end of hose with “orange wrap” to port 3 of the solenoid valve.
Connect one end of hose with “red wrap” to the swivel tee fitting on the hydraulic control valve.
Connect the other end of hose with “red wrap” to port “1” on the solenoid valve
Connect the elbow end of hose with “blue wrap” to port 2 on the solenoid valve.
Connect the straight end of hose with “blue wrap” to the elbow fitting on the end of the cylinder (RIGHT SIDE OF THE MACHINE).
Connect the elbow end of hose with “green wrap” to port 4 on the solenoid valve.
Connect the straight end of hose with “green wrap” to the elbow fitting on the bottom of the cylinder (RIGHT SIDE OF THE MACHINE
Connect the end of hose with “black wrap” to the swivel tee fitting (PORT 4).
Route the hose behind and around the engine and connect the other end of hose with “black wrap” to the elbow fitting on the bottom of the cylinder (LEFT SIDE OF THE MACHINE).
Connect one end of hose with “white wrap” to the swivel tee fitting (PORT 2).
Route the hose behind and around the engine and connect the other end of hose with “white wrap” to the elbow fitting on the end of the cylinder (LEFT SIDE OF THE MACHINE).

SG-HSA

STEP TEN:

Using a utility or exacto knife, cut out the right side switch opening on top of the dash.
Attach the rocker switch in the opening with the long side of the switch facing down.
Connect the end of the wire harness to the bottom of the rocker switch
Connect the ground wire from the harness to the ground nut on the cross member
Route the harness down the bundle with the other wire harnesses and neatly zip tie them together
Connect the plug from wire harness to the hsa valve.
Connect the power wire from the harness to the power wire from the pump switch
Connect the ignition wire from the harness to the spade connecter on the ignition switch.
Reconnect the battery, ground first and then power wire

STEP ELEVEN:

NOTE: Check that all hose connections are

Refill the hydraulic oil to the proper level.
Start the machine and activate the hill side assist a couple times or until the oil is through the system and the cylinders are functioning.
Turn the machine off and refill the oil to the proper leveltight.

STEP TWELVE:

Loosen the adjustment nut (11/16”) on both cylinders. Fig. 1
The cylinder is to be set at 1/2” inch from the end of the plunger to the edge of the yoke. Fig. 2 TIP Turn the tire so the hole is facing away from the cylinder shaft and use a 1/2” rod or bolt between the yoke and cylinder shaft.