Char-Broil 07201560 Smoker, BBQ and Grill Owner’s Manual

Char-Broil 07201560 Smoker, BBQ and Grill

Product Information

Specifications:

• Model: Charbroil 07201560
• Product Type: Smoker, BBQ, and Grill
• Replacement Parts: Available for purchase

Product Usage Instructions

Warnings and Safety Information:

• This product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
• Burning charcoal inside can produce carbon monoxide, which is odorless and can be fatal. Never burn charcoal indoors.
• Keep the fire attended at all times. Do not leave it unattended.
• Use protective gear to prevent burns as surfaces can become hot during use.
• Do not use the unit on combustible surfaces or near flammable materials.
• Some parts may have sharp edges; wear protective gloves if necessary.
• This unit is heavy; do not assemble without assistance.

Assembly Instructions:

• Tools required: 2 Adjustable Wrenches, 7/16 Open-End Wrench, Flat Screwdriver.
• Follow the assembly instructions provided in the owner’s manual carefully.
• If you require assistance during assembly, call 1-800-241-7548 for help.
• Register your grill online at www.grillregistration.com for follow-up service.

Cleaning and Maintenance:
Wash your hands after handling the product. – Clean the grill regularly to ensure proper functioning and longevity. – Store the grill in a dry and covered area when not in use to prevent damage.

FAQ:

• Q: What should I do if I’m missing a part?
  A: If you are missing a part, contact Customer Service at 1-800-241-7548 for assistance. The store where you purchased the item does not stock parts.

• Q: How do I know if a part is damaged and needs replacement?
  A: Inspect all parts before assembly. If you notice any damage or defects, contact Customer Service for replacement parts.

Tools needed for assembly:
2 Adjustable Wrenches 7/16” Open-End Wrench Flat Screwdriver

WARNING

CALIFORNIA PROPOSITION 65

1. This product is produced with or contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects, or other reproductive harm.

Wash your hands after handling this product.

WARNING

• All surfaces can be hot during use. Use protection as required to prevent burning.
• Do not use this unit on or near combustible surfaces or structures such as wood decks, dry leaves or grass, vinyl or wood siding, etc.
• SEE THE OWNERS MANUAL FOR IMPORTANT SAFETY INFORMATION.

WARNING

• CARBON MONOXIDE HAZARD
  Burning charcoal inside can kill you. It gives off carbon monoxide, which has no odor. NEVER burn charcoal inside homes, vehicles, or tents.

• NEVER LEAVE FIRE UNATTENDED!
  Do not allow small children near the flame. Hot embers can fly out in breezy conditions. Adequate fire extinguishing material should be readily available.

CAUTION

• Some parts may contain sharp edges. Wear protective gloves if necessary.
• Read and follow all safety statements, warnings, assembly instructions, and use & care directions before attempting to assemble and cook.
• THIS UNIT IS HEAVY!
  DO NOT assemble without a helper.

If you have questions or need assistance during assembly, please call 1-800-241-7548. To ensure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com.

STOP!
Missing a part?

No need to go back to the store!

• The store where you made your purchase does not stock parts for this item. If you need parts, whether they are missing or damaged, call the Customer Service toll-free Help Line.
• Call us and we will gladly ship the part you need.

Call Grill Service Center for Help and Parts

• If you need assistance with your product or warranty parts call 1-800-241-7548. Hours of Service Center Operation are 8:00 A.M. To 6:00 P.M. EST Monday – Friday.
• To order non-warranty replacement parts or accessories please visit us on the web at www.charbroil.com or call
• 1- 800-241-7548 and one of our friendly and knowledgeable agents will be glad to assist you.

PARTS LIST

Key #

| Part Number| Description|

Quantity

---|---|---|---
A| 55710232| SILVER SMOKE CHAMBER KIT| 1
B| 29001712| FIREBOX TOP| 1
C| 55710234| FIREBOX BOTTOM KIT| 1
D| 55710235| WOOD SHELF KIT| 1
E| 55700442| AXLE KIT| 1
F| 55700443| WHEEL KIT| 1
G| 55700183| LEG BRACE KIT| 2
H| 55710236| SMOKESTACK KIT| 1
I| 55710237| SHORT LEG KIT| 2
J| 55700186| LONG LEG KIT| 2
K| 55700187| SHELF BRACKET KIT| 2
L| 24810036| HOLE PLUG| 1
M| 55710238| DOOR LATCH KIT| 1
N| 55710239| LOGO PLATE KIT| 1
O| 55710204| DELUXE HANDLE KIT, WOOD SPACERS| 2
P| 55700192| BUTTERFLY DAMPER KIT| 2
Q| 29101311| WIRE FIRE GRATE| 3
---|---|---|---
R| 40009916| GRATE, COOKING, SMOKER| 2
S| 40009925| GRATE, COOKING, FIREBOX| 1
T| 44830150| GREASE CLIP| 1
U| 46030090| RACK, WOOD| 1
V| 44810036| FIREBOX COVER PLATE| 1
…| 40003010| OPTIONAL TEMP GAUGE| 1
…| 42030350| SNAP BAG| 1
…| 42804297| INSTRUCTION ASSEMBLY| 1
…| 40053116| OUTER CARTON| 1

ASSEMBLY INSTRUCTION

1. FIRST, GET A HELPER! This unit is heavy and requires a second person for lifting and moving. NEXT, pick a suitable location to work. Open the carton and slit the corners so that the carton lays flat. This will give you a protective work surface during assembly.
   TO BEGIN ASSEMBLY, build two leg assemblies by sliding the long leg sections into the short leg sections.

2. Attach leg braces to the outside of one leg assembly using #10-24×1-3/4” screws and #10-24 flange nuts. Make sure the slotted (oval) hole is toward the bottom of the leg. DO NOT FULLY TIGHTEN screws until Step 6 is complete.

3. Lay the leg assembly on its side with leg braces pointing upward. Insert the wood rack hooks into leg holes and swing the rack upward, parallel to the leg braces.

4. With the aid of a helper, place leg holes of the remaining leg assembly over wood rack hooks and rotate the leg assembly until it meets the leg braces. Make sure both short legs are at one end of the rack and both long legs at the other end. Attach to leg braces using #10-24×1-3/4” screws and #10-24 flange nuts. DO NOT FULLY TIGHTEN screws until Step 8 is complete.

5. Insert a cotter pin into the hole at one end of the axle and bend the ends of the pin back so that it cannot be removed. Slide a wheel onto the axle. Slide the axle through the holes at the ends of the short legs. Slide the remaining wheel onto the axle and secure it with the remaining cotter pin.

6. NOTE: Smoker chamber door not pictured for clarity.
   Stand the leg assembly on the end, wheels down. Stand the smoker chamber on its solid end, and open the end up. Place the leg assembly against the chamber, aligning holes in the legs with holes in the chamber. Attach legs to the chamber using four 1/4-20×2” screws and 1/4-20 flange nuts. Insert screws from the outside, and flange nuts inside the chamber.
   FULLY TIGHTEN ALL SCREWS AND NUTS AT THIS TIME.

7. Attach Firebox Top Assembly to Firebox Bottom Assembly using eight 1/4-20×3/4” hex-head bolts as shown below.

8. NOTE: Smoker chamber and firebox doors are not pictured for clarity.

   • Diamond FireTM Plate Installation – For models without Diamond FireTM ignitor accessory, part number 22504850.
   • For models that feature the Diamond FireTM ignitor accessory, supplemental instructions are included with the ignitor.
   • First, locate the cover plate in the hardware box. At the bottom right end of the firebox, there is an opening for the Diamond FireTM ignitor accessory. Install the cover plate over the opening using two #8-32×1/2” screws and #8-32 lock nuts.
   • Second, align the hole pattern on the firebox with the pattern on the smoker chamber. The firebox should be slightly offset from the smoker chamber. Attach using six 1/4-20×3/4” hex-head bolts and flat washer inside the firebox and 1/4-20 flange nuts inside the smoker chamber.

9. NOTE: Smoker chamber door not pictured for clarity. From inside the smoker chamber, slide the smokestack through the large hole. Align the two holes in the smokestack plate with the holes in the chamber and secure with two 1/4-20×3/4” hex-head bolts outside the chamber and 1/4-20 flange nuts inside.

10. NOTE: Firebox and smoker chamber not pictured for clarity. Attach the wood handle to the smoker chamber door using two 1/4-20×4” screws, wood handle spacers, fiber washers, and 1/4-20 flange nuts, as shown below. Repeat to attach the handle to the firebox door.

11. NOTE: Smoker chamber door not pictured for clarity. Install grate support screws in the four rear holes and two front-center holes in the smoker chamber. Use six #10-24×1” screws and #10 flange nuts.

12. NOTE: Smoker chamber door not pictured for clarity. Attach shelf brackets to outer holes on the front of the smoker chamber using two 1/4-20×1-1/4” hex-head bolts and 1/4-20 flange nuts. DO NOT FULLY TIGHTEN until Step 13.

13. NOTE: Smoker chamber door not pictured for clarity.

    • First, attach shelf slats to the two outer holes in shelf brackets using two #10-24×1” screws and #10-24 flange nuts per slat. DO NOT FULLY TIGHTEN SCREWS.
    • Second, fully tighten hex-head bolts on shelf brackets (installed in the previous step).
    • Third, attach the remaining shelf slat to brackets with two #10-24×1” screws and #10-24 flange nuts. FULLY TIGHTEN ALL SHELF SLAT SCREWS.

14. If you have purchased the optional 3” Temperature Gauge, part number 40003010, remove the attached nut, insert the gauge stem into a large hole in the cooking chamber door, and attach a nut to the gauge on the inside of the door. DO NOT OVERTIGHTEN NUT. Make sure text and graphics are aligned for easy viewing.

    • If you do not have a temperature gauge, install the chrome hole plug (provided) into the temperature gauge hole in the cooking chamber door.
    • If you would like to purchase the optional 3” Temperature Gauge, part number 40003010, call 1-800-241-7548.

15. Hang grease clip from holes on the bottom right side of the smoker chamber. A 12 oz. soup or vegetable can will fit nicely into a clip to collect grease.

16. If the logo plate is not already installed, insert logo plate pins into two holes in the lower right corner of the smoker chamber door. Press logo plate clips onto pins until snug against the inside of the door.

17. NOTE: Smoker chamber door not pictured for clarity.
    If you wish to grill in the smoker chamber, place two of the three wire fire grates into the bottom of the smoker chamber. Place two large porcelain cooking grates into the chamber, resting them on the grate support screws .

18. Firebox Fire Grate Installation for Smoking or Grilling:

    • NOTE: Firebox side door not pictured for clarity.
    • Place the remaining wire fire grate into the bottom of the firebox through the firebox door.

19. Firebox Cooking Grate Installation for Grilling:

    • NOTE: Firebox door not pictured for clarity.
    • Insert a small porcelain cooking grate into the firebox.

HARDWARE LIST

Hardware is shown in actual size. You may have spare hardware after the assembly is complete.

WARNING

• MOST SURFACES ON THIS UNIT ARE HOT WHEN IN USE.
• USE EXTREME CAUTION. KEEP OTHERS AWAY FROM UNIT.
• ALWAYS WEAR PROTECTIVE CLOTHING TO PREVENT INJURY.

Preparing and Using Your Silver Smoker

Before cooking with your Silver Smoker, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods.

1. Brush all interior surfaces including grills and grates with vegetable cooking oil.
2. Build a small fire on the fire grate, being sure not to lay coals against the walls.
3. Close door. (Position butterfly damper and smokestack damper approximately at one-quarter open.) This burn should be sustained for at least two hours, the longer the better. Then, begin increasing the temperature by opening the butterfly damper and smokestack damper halfway and adding more charcoal. Your Silver Smoker is now ready for use.

Rust can appear on the inside of your smoker. Maintaining a light coat of vegetable oil on interior surfaces will aid in the protection of your unit. The exterior surfaces of the smoker may need an occasional touch-up. We recommend the use of a commercially available black high-temperature spray paint. NEVER PAINT THE INTERIOR OF THE UNIT!

GRILLING
Wood is recommended, however, charcoal or a combination of both may be used as the fuel source for grilling, with the fuel source placed and ignited on the fire grate. Do not build too large of a fire. We recommend starting a fire with no more than 4 pounds of charcoal (approximately 60 briquets) and adding more as needed during cooking. After allowing the fire to burn down, place the cooking grills in the smoker. Failure to read and follow instructions for lighting charcoal may result in serious personal injury and/or property damage.

GRILL MAINTENANCE
The frequency of cleanup is determined by how much your smoker is used. Make sure the coals are completely extinguished before cleaning the inside of the smoker. Inside surfaces may be cleaned with a strong solution of detergent and water applied with a scrub brush. Thoroughly rinse with water and allow to air dry before using again. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on the cooking surfaces before grilling. It is not recommended to clean cooking surfaces while the grill is hot.

SMOKING AND SLOW COOKING
If using the Silver Smoker as a smoker or slow cooker, remove the cooking grill from the firebox and build your fire on top of the fire grate in the firebox. Either charcoal or wood may be used, but wood is the recommended fuel for its rate of burn and the flavor it imparts to the food being cooked. Most seasoned hardwoods are good for smoking such as hickory, mesquite, pecan, oak, and many other fruit woods. The firebox will accommodate most split fireplace- size logs (16”). The bark should be avoided or burned off first as it contains a high acid content and imparts an acrid flavor.

After allowing the fire to burn down, close the doors and control the temperature and smoke with the dampers located on the firebox and atop the smokestack. Smoke is contained within the chambers, which will reduce burn while imparting more smoke flavor. Do not operate the Silver Smoker with temperatures exceeding 450 degrees in the smoker chamber. Place the food in the smoker chamber and monitor the temperature. Cooking and smoking are taking place using indirect heat. There is no need to worry about a grease fire flare-up ruining the food. Do not place food within 6” of the opening from the firebox into the smoker chamber. A general rule of thumb for cooking is about 1 hour per pound for smoking large cuts of meat. Refer to a cookbook for specific cuts of meat. Limit the number of times you open the smoker chamber door as this will allow heat to escape and extend the cooking time.

HELPFUL HINTS

• If food seems to be getting too smoky or brown before the cooking time is finished, cover it loosely with heavy-duty aluminum foil.
• Remove the ash after each use.
• Covered side dishes can be warmed in a smoker chamber.
• To prevent flare-ups, brush meat lightly with oil before grilling.
• Keep a small squirt bottle of water handy for grilling flare-ups.

Limited Warranty

• The manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase.
• The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid, by the consumer, for review and examination.

90 Days LIMITED warranty

• Upon the consumer supplying proof of purchase as provided herein, the Manufacturer will repair or replace the parts listed below that are proven defective during the applicable warranty period. Parts required to complete such repair or replacement shall be free of charge to you except for shipping costs. The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.
• This limited warranty is applicable in the United States and Canada only is only available to the original owner of the product, and is not transferable. The manufacturer requires reasonable proof of your date of purchase. Therefore, you should retain your sales slip or invoice and register your new product immediately. Defective or missing parts subject to this limited warranty will not be replaced without registration and proof of purchase. Register online at http://www.charbroil.com or complete and return via mail the Product Registration Card located on the last page of the Use & Care manual included with this product and retain your sales receipt for proof of purchase.
• This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces.
• This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury, or property damage.
• If an original replacement part is not available, a comparable replacement part will be sent. You will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.

ITEMS MANUFACTURER WILL NOT PAY FOR:

1. Service calls to your home.
2. Repairs when your product is used for other than normal, single-family household or residential use.
3. Damage resulting from accident, alteration, misuse, abuse, fire, flood, acts of God, improper installation, installation not by electrical or plumbing codes, or use of products not approved by the manufacturer.
4. Any food loss due to product failures.
5. Replacement parts or repair labor costs for units operated outside the United States or Canada.
6. Pickup and delivery of your product.
7. Repairs to parts or systems resulting from unauthorized modifications made to the product.
8. The removal and/or reinstallation of your product.
9. Shipping cost, standard or expedited, for warranty and replacement parts.

DISCLAIMER OF IMPLIED WARRANTIES; LIMITATION OF REMEDIES

Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. The manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable warranty or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper installation or installation not under local codes or printed manufacturer instructions.

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY THE MANUFACTURER EXCEPT TO THE EXTENT OUTLINED IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above. The manufacturer’s maximum liability, in any event, shall not exceed the documented purchase price of the product paid by the original consumer. This warranty only applies to units purchased from an authorized retailer and or re-seller.

NOTE:
Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set for herein. You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser before the discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this product to obtain performance under this limited warranty.

If you wish to obtain the performance of any obligation under this limited warranty, you should write to:

Char-Broil Consumer Relations
P. O. Box 1240 Columbus, GA 31902-1240

Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre- paid to the address above.

Char-Broil, LLC • Columbus, GA 31904 • Assembly Instructions © 2007.

Printed in China.

References

• Repair Your Grill: Shop Replacement Parts for 24,880 Models
• Charbroil Grill Parts - Select From 3614 Models

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