BBQ-Pro 122.57901710 3 Burner L.P. Gas Grill With Side Burner Installation Guide

BBQ-Pro 122.57901710 3 Burner L.P. Gas Grill With Side Burner

Specifications

• Product: BBQ PRO 3 BURNER L.P. GAS GRILL WITH SIDE BURNER & SEARING SIDE BURNER
• Product Code: 57901/0-02724177-7
• UPC Code: 044376288235
• Model Number: 122.57901710 / 720-0894D

Product Usage Instructions

Warnings

• Warning: Failure to comply with instructions may result in fire or explosion causing serious injury or property damage.
• Warning: Grill gets very hot, do not lean over cooking area or touch grill surfaces during operation or until cooled down.
• Warning: Do not store flammable liquids near the grill. LP cylinders not in use should be kept away from the grill.

Preparation

Tools Needed: Truss head screw (Black), Truss head screw (White), Wheel flat washer 1/4, Wheel flat washer 5/16, Nut 5/16

Loosen and tighten screws for final assembly.

Assembly Instructions

Follow the detailed assembly instructions provided in the manual.

FAQs

• Q: What should I do if I smell gas while using the grill?
  • A: If you smell gas, shut off gas to the appliance, extinguish any open flame, open the lid, and if the odor continues, keep away and contact your gas supplier or fire department immediately.
• Q: Are there any California Proposition 65 warnings for this product?
  • A: Yes, this product requires propane gas which contains Benzene known to cause cancer and reproductive harm. The product also contains chemicals known to cause cancer and birth defects in the state of California.

State of California Proposition 65 Warnings: WARNING: To operate, this equipment requires the use of propane gas, which contains the chemical Benzene which is known to the State of California to cause cancer and other reproductive harm. WARNING: This product contains one or more chemicals known to the State of California to cause cancer. WARNING: This product contains one or more chemicals known to the State of California to cause birth defects or other reproductive harm.
Kmart Corporation

Warranty

BBQ PRO GRILL WARRANTY
BBQ PRO One Year Limited Warranty When installed, operated and maintained according to all supplied instructions, if this appliance fails due to a defect of purchase, call 1800-4-MY-HOME® to arrange for free repair or replacement if repair is unavailable. For three years from the date of purchase, any burner that rust through will be replaced free of charge. After the first year from the date of purchase, you are responsible for the labor cost to have it installed. All warranty coverage excludes igniter batteries and grill part paint loss, discoloration or surface rusting, which are either expendable parts that can wear out from normal use within the warranty period, or are conditions that can be the result of normal use, accident or improper maintenance. All warranty coverage is void if this product is ever used while providing commercial services or if rented to another person.
This warranty covers ONLY defects in material And workmanship. Sears will NOT pay for: 1.Expendable items that can wear out from normal use within the warranty period, including but not limited to batteries, light bulbs and surface coatings or finishes. 2. A service technician to instruct the user in correct product installation, operation or maintenance. 3. A service technician to clean or maintain this product. 4. Damage to or failure of this product if it is not installed, operated or maintained according to the all instructions supplied with the product. 5. Damage to or failure of this product resulting from accident, abuse, misuse or use for other than its intended purpose. 6. Damage to or failure of this product caused by the use of detergents, cleaners, chemicals or utensils other than those recommended in all instructions supplied with the product. 7. Damage to or failure of parts or systems resulting from unauthorized modifications made to this product.
Disclaimer of implied warranties; limitation of remedies Customer’s sole and exclusive remedy under this limited warranty shall be product repair as provided herein. Implied warranties, including warranties of merchantability or fitness for a particular purpose, are limited to one year or the shortest period allowed by law. Sears shall not be liable for incidental or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, or limitation on the duration of implied warranties of merchantability or fitness, so these exclusions or limitations may not apply to you.
This warranty applies only while this appliance is used in the United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Kmart Corporation,Hoffman Estates, IL 60179

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Precautions

Grill Installation Codes

The installation must conform with local codes or, in the absence of local codes, with either the national fuel gas code, ANSI Z 223.1/NFPA S4, Natural gas and propane installation code, CSA B149.1, or propane storage and handling code, B149.2, or the standard for Recreational vehicles, ANSI A 119.2, and CSA Z240 RV series recreational vehicle code, as applicable. LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas tank, not included with grill. Never connect your gas grill to an LP gas tank that exceeds this capacity. A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maximum size LP gas tank to use.
You must use an OPD gas tank which offers an Overfill Prevention Device.
This safety feature prevents the tank from being overfilled which can cause malfunction of the LP gas tank, pressure regulator and/or grill.
The LP gas tank must be constructed and marked in accordance with specifications of the U.S. Dept. of Transportation (DOT). In Canada, the LP gas tank must meet the National Standard of Canada ,CAN/CSA-B339 , Cylinders , spheres and Tubes for Transportation of Dangerous Goods and Commission . 1. The LP gas tank must have a shutoff valve, terminating in an LP gas supply tank valve outlet, that is compatible with a Type 1 tank connection device. The LP gas tank must also have a safety relief device that has a direct connection with the vapor space of the tank. 2. The tank supply system must be arranged for vapor withdraw. 3. The LP gas tank used must have a collar to protect the tank valve. A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maximum size LP gas tank to use. Proper Placement and Clearance of Grill

Do not install this outdoor gas grill in or on recreational vehicles or boats · Keep outdoor gas grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids · Do not obstruct the flow of combustion and ventilation air. Check for this each time prior to using grill. · Never connect an unregulated LP gas tank to your gas grill. The gas pressure regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 11″ water column (W.C.) for connection to an LP gas tank. · Only use the pressure regulator and the hose assembly supplied with your gas grill. Replacement pressure regulators and hose assemblies must be those specified in this manual. · Have your LP gas tank filled by a reputable propane gas
dealer and visually inspected and re-qualified at each filling. · Do not store a spare LP gas tank under or
near this appliance. · Never fill the tank beyond 80 percent full . If this information
is not followed exactly a fire causing death or serious injury may occur. · Always keep LP gas tanks in an upright position. · Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this gas grill. · Do not subject the LP gas tank to excessive heat. · Never store an LP gas tank indoors. If you store your gas grill in the garage or other indoor location, always disconnect the LP gas tank first and store it safely outside.
Always keep the LP cylinder at 90° (upright) orientation to provide vapor withdraw.

Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Your gas grill is to be used outdoors only, at least 24 inches from the back and side of any combustible surface. Your gas grill should not be used under overhead combustible construction . Do not obstruct the flow of ventilation air around the gas grill housing.

A. Gas pressure regulator/hose assembly B. 20 lb LP gas fuel tank

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· Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
· LP gas tanks must be stored outdoors in a well-ventilated area and out of reach of children. Disconnected LP gas tanks must not be stored in a building, garage or any other enclosed area.
· When your gas grill is not in use the gas must be turned off at the LP gas tank.
· The pressure regulator and hose assembly must be inspected before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, it must be replaced prior to the grill being used again.
· Keep the gas pressure regulator hose away from hot grill surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect the hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill. Call 1-800-4-MY-HOME for a replacement hose.
· Never light your gas grill with the lid closed or before checking to ensure the burner tubes are fully seated over the gas valve orifices.
· Never allow children to operate your grill.

CAUTION: Beware of Flash-Back
CAUTION: Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to gas flow obstruction which could result in a fire in and around burner tubes. This type of fire is known as “FLASH-BACK” and can cause serious damage to your grill and create an unsafe operating condition for the user.
Although an obstructed burner tube is not the only cause of “FLASH-BACK”, it is the most common cause.
To reduce the chance of “FLASH-BACK”, you must clean the burner tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time.
See Cleaning Burner Tubes and Ports on page # 11.
Burner Flame Check

! WARNING
A strong gas smell, or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas tank. Failure to immediately follow the steps listed below could result in a fire or explosion that could cause serious bodily injury, death, or property damage. · Shut off gas supply to the gas grill. · Turn the control knobs to OFF position. · Put out any flame with a proper fire extinguisher. · Open Grill Lid. · Get away from the LP gas tank. · Do not try to fix the problem yourself. · If odor continues or you have a fire you can not extinguish, call your fire department. Do not call near the LP gas tank because your telephone is a form of electrical device and could create a spark resulting in fire and/or explosion.
NOTE: The normal flow of gas through the pressure regulator and hose assembly can create a humming noise. A low volume of noise is perfectly normal and will not interfere with operation of the grill. If humming noise is loud and excessive you may need to purge air from the gas line or reset the pressure regulator excess gas flow device. This purging procedure should be done every time a new LP gas tank is connected to your grill. For help with this procedure refer to page 7, Item 4 of “If Grill Still Fails To Light”, or call the Grill Information Center at 1-800-4-MY-HOME.

Visually check the burner flames prior to each use. The flames should look like picture, if they do not, refer to the cleaning burner tubes and ports, see page 11 of this manual.
Checking for LP gas leaks
Never test for leaks with a flame. Prior to first use, at the beginning of each season, or every time your LP gas tank is changed, you must check for gas leaks.
1. Make a 50/50 (soap/water) mild soap solution. 2. Turn the control knobs to full OFF position; then turn gas ON at
supply tank. 3. Apply the soap solution with a clean brush to all gas
connections. See below. If growing bubbles appear in the solution the connections are not properly sealed. Check each fitting and tighten or repair as necessary.
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Gas Connection Leak Check

3. If you have a gas connection leak you cannot repair, turn gas OFF at supply tank, disconnect fuel line from your grill and call 1-800-4-MY-HOME or your gas supplier for repair assistance.
4. Also apply soapy solution to the tank seams. See below. If growing bubbles appear, shut tank OFF and do not use or move it! Contact an LP gas supplier or your fire department for assistance.
Gas Tank Leak Check
Grill Lighting Instruction Grill Lighting Instructions for Main Burners 1. Do not smoke while lighting grill or checking gas supply
connections. 2. Be sure that LP gas tank is sufficiently full.
! WARNING
Failure to open grill lid during the lighting procedure could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

7. If the burner does not light after 5 seconds, turn knob to OFF. Turn gas OFF at LP tank and wait 5 minutes for gas to clear. Then turn gas ON at tank and repeat step 6.
8. If burner still does not light, see Match Lighting section and If Grill Still Fails to Light section on following page.
9. To light additional burners, turn burner knob(s) to /HIGH . Push and hold electronic ignition button to light burner. Adjust knob(s) to desired setting.
USING THE SIDE BURNER: Inspect the gas supply hose prior to turning the gas “ON”. If there is evidence of cuts, wear or abrasion, it must be replaced prior to use. Do not use the side burner if the odor of gas is present. WARNING: Always keep your face and body as far away from the burner as possible when lighting.
LIGHTING INSTRUCTIONS FOR SIDE BURNER
1. Make sure the lid is open.
2. Push and slowly turn the Side Burner knob to /HIGH at the same time, press and hold electronic ignition button to light the burner. Once the burner is lit, release the electronic ignition button and knob.
3. If burner does not light within 5 seconds, turn the knob to OFF position and repeat the lighting procedure.
4. If burner fails to light after step 3, turn the knob to OFF position, wait 5 minutes, then repeat the lighting procedure or light by match.

3. Be sure all gas connections are securely tightened. 4. Turn on gas supply. 5. Open the grill main lid. 6. Push and turn any main burner control knob to
/HIGH, at the same time, press and hold electronic ignition button to light the burner. Once the burner is lit, release the electronic ignition button and knob.

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! WARNING Never lean over the grill cooking area while lighting your gas grill. Keep your face and body a safe distance (at least 18 inches) from the cooking grid surface when lighting your grill by match.
Match light ·If the burner will not light after several attempts then the burner can be match lit, before using the match allow 5 minutes for any accumulated gas to dissipate. ·Clip a paper match on one end of the lighting rod. ·Light match. ·Hold lighting rod and insert lighted match right next to the burner ports or ceramic file. ·Push and turn the designated control knob to /HIGH. ·Burner should ignite immediately.

If Grill Still Fails To Light 1. Check gas supply and connections for leaks. Check that all wire connections are secure.
2. Repeat basic lighting procedure. If your grill still fails to operate, turn the gas off at source, turn the control knobs to OFF, then check the following:
· Misalignment of burner tubes over orifices Correction: Reposition burner tubes over orifices.
· Plugged orifice Correction: Remove burners from grill, carefully lift each burner up and away from gas valve orifice. Remove the orifice from gas valve and gently clear any obstruction with a fine wire. Then reinstall all orifices, burners, and cooking components.
3. If an obstruction is suspected in grill burner valves, please call for repair service at 1-800-4-MY-HOME.
4. If the grill still does not light you may need to purge air from the gas line or reset the pressure regulator excess gas flow device. Note: This procedure should be done every time a new LP gas tank is connected to your grill.

! WARNING
Should a “FLASH-BACK” fire occur in/or around the burner tubes, follow the instructions below. Failure
to comply with these instructions could result in a
fire or explosion that could cause serious bodily
injury, death, or property damage. · Shut off gas supply to the gas grill. · Turn the control knobs to OFF position. · Put out any flame with a proper fire extinguisher. · Open grill lid. · Once the grill has cooled down, clean the burner tubes and burners according to the cleaning instructions found
on page 11.

To purge air from your gas line and/or reset the pressure regulator excess gas flow device: · Turn all control knobs to the OFF position. · Turn off the gas at the tank valve. · Disconnect pressure regulator from LP gas tank. · Let unit stand for 5 minutes. · Reconnect pressure regulator to the LP gas tank. · Turn the tank valve on slowly until ¼ to ½ open. · Open the grill lid. · Push and turn any control knob to . · Turn control knobs to until all the burners are lit · You may start to use the grill
5. If all checks or corrections have been made and you still have questions about operating your gas grill, call the Grill Information Center at 1-800-4 -MY-HOME

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Cooking Instructions

! WARNING
Do not leave the grill unattended. Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing. Grill Lid or any other grill parts while the grill is in operation, or until the grill has cooled down after use. Failure to comply with these instructions may result in serious bodily injury.
Burn-off
Before cooking on your gas grill for the first time, you will want to “burn off” the grill to eliminate any odor or foreign matter. Just ignite the burners, lower the Lid, and operate grill on the HIGH setting for 3 to 5 minutes.
Cooking Temperatures
High setting: Only use this setting for fast warm-up, searing steaks or chops and for burning food residue off the grill after cooking is complete. Never use the HIGH setting for extended cooking.
Medium to Low Settings: Most recipes specify medium to low settings, including all smoking, rotisserie cooking and for cooking lean cuts such as fish.
NOTE: Temperature settings will vary with the temperature and the amount of wind outside your home.
Direct Cooking
The direct cooking method can be used with the supplied cooking grids and food placed directly over the lit grill Burners. The method is ideal for searing and whenever you want meat, poultry or fish to have and open-flame barbecued taste. Deep frying and smoking are also best cooked in this manner because they require direct heat.
! WARNING
Do not line the bottom of the grill housing with aluminum foil, sand or any substance that will restrict the flow of grease into the grease tray. Failure to comply with these instructions could result in a fire or explosion which could cause serious bodily injury, death, or property damage.

Indirect Cooking
To cook indirectly, the food should be placed on the left or right side of your grill with the burner lit on the opposite side.
Flare-ups
The fats and juices dripping from grilled food can cause flare-ups. Since flare-ups impart a favorably, distinctive taste and color to food cooked cover an open flame, they should be accepted up to a point. Nevertheless, uncontrolled flaring can result in a ruined meal.
Congratulations Your BBQ PRO gas grill is now ready for use. Before the first use and at the beginning of each season (and whenever the LP gas tank has been changed): 1. Read all safety, lighting and operating instructions. 2. Check gas valve orifices, burner tubes and burner ports for any obstructions. 3. Perform gas leak check according to instructions found on next page of the manual.
Important Before cooking on your grill the first time, wash cooking grids and cooking rack with warm , soapy water. Rinse and dry thoroughly. Season with cooking oil regularly. After cooking is completed, turn grill to HIGH setting for 3 to 5 minutes to burn off excess grease or food residue.
DISCONNECTING THE LIQUID PROPANE CYLINDER Turn the grill burner valves “OFF” and make sure the grill is cool. Turn the Liquid Propane Cylinder valve “OFF” by turning clockwise until it stops. Detach the pressure regulator assembly from the cylinder valve by turning the quick coupling nut counterclockwise. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

Grill Cooking Chart

FOOD
Vegetables

Weight or thickness
NA

Temperature
Medium

Time
8 to 20 minutes

Special instructions and tips
Slice or chop vegetables and dot with butter or margarine. Wrap tightly in heavy duty foil. Grill turning occassionally.

Potatoes

Whole

Medium

40 to 60 minutes

Wrap individually in heavy duty foil. Cook rotating occassionally.

Meat/Steaks

1/2 to 3/4 inches

High-Medium

4 to 15 minutes

Pre heat grill for 15-20 minutes then sear steaks on each side for two minutes. Next grill 3 to 5 minutes on each side or until desired doneness.

Ground Meats

1/2 to 3/4 inches

Medium

8 to 15 minutes

Grill turning once when juices rise to the surface or until desired amount of doneness. Do not leave hamburgers unattended since a flare-up could occur quickly.

Ribs

1/2 or full rack

Medium

Grill turning occassionally. During last few 20 to 40 minutes minutes brush with barbecue sauce, turn
several times.

Hot dogs

NA

Medium

5 to 10 minutes

Grill turning four times. 2-4 minutes on each of four sides.

Poultry-Cut

1/4 to 1/2 pounds

Low or Medium

Grill turning occassionally. During last few 20 to 40 minutes minutes brush with barbecue sauce if desired,
turn several times.

Poultry Whole

2 to 3 pounds

Low or Medium

1 to 1-1/2 hours

Use poultry stand and brush frequently as desired

40 to 60 minutes

Use poultry stand and brush frequently as desired

Fish

3/4 to 1 inch

Medium

8 to 15 minutes

Grill turning once to desired doneness. Brush with melted butter, margarine or oil.

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Cleaning and Maintenance

To ensure a proper working unit the following proper care and maintenance is suggested.
Cleaning Cooking Grids We suggest you wash your cooking grids in a mild soap and warm water solution. You can use a wash cloth or soft brush to clean your cooking grids.
Cleaning Heat diffusers Periodically you should wash the heat diffusers in a soap and warm water solution. Use a soft brush to remove stubborn burnt-on cooking residue. The heat diffusers should be dry before you reinstall them.
Cleaning Grease Tray The grease tray should be emptied and wiped down periodically and washed in a mild detergent and warm water solution. Check the grease tray frequently, don’t allow excess grease to accumulate and overflow out of the grease tray.
Annual Cleaning of Grill Interior Burning-off the grill after every use will keep it ready for your next use. However, once a year you should give the entire grill a thorough cleaning to keep it in top operating condition. Follow these steps.
1. Turn all burner valves to full OFF position. 2. Turn LP gas tank valve to full OFF position. 3. Detach LP gas hose and pressure regulator assembly from your gas grill. Inspect for any damage and replace as necessary with manufacturer replacement part number found on parts list. 4. Remove and clean heat diffusers, cooking grids and grill burners. 5. Cover each gas valve orifice with aluminum foil. 6. Brush inside and bottom of grill with a nylon brush, and wash with a mild soap and warm water solution. Rinse thoroughly and let dry. 7. Remove the aluminum foil, then reinstall heat diffusers, and cooking grids. 8. Reconnect gas source and observe burner flame for correct operation.
Cleaning Exterior Surface We suggest you wash your grill using a mild soap and warm water solution. You can use a wash cloth or sponge for this process. Do not use abrasives or a brush that might remove finish during the cleaning process.

Cleaning Exterior Stainless Steel Surfaces Weathering and extreme heat can cause exterior stainless steel surfaces to turn tan in color. Machine oils used in manufacturing process of stainless steel can also cause this tanning color. Use a stainless steel cleaner to polish stainless steel surfaces of your grill. Never use abrasive cleaners or scrubbers because they will scratch and damage your grill.
Cleaning Burner Tubes and Burner Ports To reduce the chance of “FLASH-BACK” the procedure below should be followed at least once a month in late summer or early fall when spiders are most active or when your grill has not been used for a period of time. 1. Turn all burner valves and gas tank valve to off position. 2. Detach the LP gas pressure regulator assembly from your gas grill. 3. Remove cooking grids, heat diffusers, and grease tray from the grill. 4. Remove the R clip from the burner and lift the burners up and away from the gas valve orifice. 5. Using a bent stiff wire in the shape of a hook , air hose or a bottle brush, run it through the burner tube and inside several times to remove any debris. 6. Replace burners, see illustration below. Step 1. Replace R clip. Step 2. Take off R clip which fixes burner at the end side. Step 3. Locate the new burner onto the orifice.
(a) Insert the burner over the main burner gas valve . (b) Make sure the orifice stud (C1) is inside the burner venture (D1) as shown in (Fig.23). Step 4. Secure the main burner on the back wall use R clip, and fix on ignite wire.
D1
C1

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! WARNING
The location of the burner tube with respect to the orifice is vital for safe operation. Check to ensure the orifice is inside the burner tube before using the gas grill. If the burner tube does not fit over the valve orifice, lighting the burner may cause explosion and/or fire.

2. Clean any clogged ports with a stiff wire, such as an open paper clip. 3. Inspect each burner for damage (cracks or holes) and if such damage is found, order and install a new burner. After installation check to ensure that gas valve orifices are correctly placed inside the ends of the burner tubes.

Regardless of which burner cleaning procedure you use, we recommend you also complete the following steps to help prolong burner life.
1. Use a fiber pad or nylon brush to clean the entire outer surface of each burner until free of food residue and dirt.

! WARNING
Spiders and insects can nest inside the burners of the grill and disrupt gas flow. This very dangerous condition could cause a fire behind the valve panel, thereby damaging the grill and making it unsafe for operation. Inspect the grill at least twice a year.

Troubleshooting

BEFORE CALLING FOR SERVICE If the grill does not function properly, use the following check list before calling for service. You should inspect the burners at least once a year or immediately after any of the following conditions occur:

PROBLEMS Grill won’t light when the control knob is rotated.
Burner flame is yellow or orange, in combination with the odor of gas. Low heat with knob in “HI” position.

WHAT TO DO Check to see if LP tank is empty.
Clean wires and/or electrode by rubbing with alcohol and clean swab.
Wipe with dry cloth. Make sure the wire is connected to electrode assembly. Do other burners on the unit operate?
Check to see if other burners operate. If so, check the gas orifice on the malfunctioning burner for an obstruction.
Refer to Clean Burner Tubes and Burner Ports on page 11. If problem still exists, call 1-800-4-MY-HOME. Is the fuel hose bent or kinked?
Is the grill in a dusty area?
Is there adequate gas supply available?
If it is only one burner that appears low, does the orifice or burner need cleaning? Is the gas supply or gas pressure low?

MANUFACTURER:Nexgrill Industries, Inc.14050 Laurelwood Pl. Chino, CA 91710SE-56680 Habo Response Circadian Rhythm Box

References

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