TKO 8060FT Functional Trainer Owner’s Manual

: July 9, 2024
: TKO

Table of Contents

TKO 8060FT Functional Trainer
Product Usage Instructions
Safety
PRODUCT DIAGRAM
Exploded Diagram
Parts List
Assembly
FAQ
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

TKO 8060FT Functional Trainer

Specifications

Model : 8060FT
Brand : TKO Strength & Performance
Dimensions : Various, refer to parts list
Weight Stack: 30 lbs
Material : Steel
Color : Black

Product Information
The TKO Functional Trainer Model 8060FT is a versatile piece of fitness equipment designed for strength training and muscle building.

Product Usage Instructions

Safety Precautions
Before using the functional trainer, carefully read the owner’s manual and follow all safety precautions to prevent serious injury.

Assembly
Connect Rear Upper Frame (1), Right Base Frame (2), and Left Base Frame (3) using 6 Hex Bolt M1230 (83), 12 Flat Washer 13.524*2.5 (87), and 6 Nut M12 (94). Do not tighten the bolts at this stage.

Safety

Read this owner’s manual carefully before assembling or using TKO equipment.

WARNING : Serious injury could occur if these safety precautions are not observed.

Safety Precautions

Before beginning any exercise program, consult your physician. Evaluate your present fitness level and determine the exercise program most appropriate for your particular age and condition.
If you experience any pain or tightness in your chest, irregular heartbeats, shortness of breath, faintness, or other unusual discomfort while exercising, stop and consult your physician before continuing.
Ensure the equipment(s) are set up and operated on a solid surface. DO NOT install or use the equipment on an uneven surface.
Exercise equipment has moving parts. In the interest of safety, keep others, especially children, at a safe distance while exercising.
Ensure enough room for access and operate the equipment(s) safely.
Inspect and maintain the equipment(s) regularly.
Replace the worn or damaged parts/components immediately to ensure safety.
Use a spotter.
The back support cushion may drop when the knob is pulled. Hold the back support cushion when adjusting it.
Make sure the pull pin is fully engaged before use.
Lower the back support cushion to the lowest position when not in use.
Warm-up 5 to 10 minutes before each workout and cool down 5 to 10 minutes afterward. Never hold your breath while exercising.
Before commencing exercise, remove all jewelry, including rings, chains, and pins.
Always wear suitable clothing and footwear during exercise. Do NOT wear loose-fitting clothing that could become entangled with the moving parts of your exercise machine.
Rest adequately between workouts. Muscles tone and develop during these rest periods.
Most exercise equipment is not recommended for small children. Children should not use the machine unless they are under adult supervision.

If you have any questions or need assistance, please contact us at,

Customer Service: 866-856-3488 or 713-895-9270
e-mail : customerservice@tko.com
Hours: Monday-Friday 8:30 am to 4:30 pm CT

PRODUCT DIAGRAM

Exploded Diagram

Parts List

No.	Description	QTY	No.	Description	QTY
1	Rear Upright Frame	1	49	Top Weight 2476525.4	1
2	Right Base Frame	1	50	Weight Stack 26010025.40	30
3	Left Base Frame	1	51	End Cap Φ34.5Φ6.525	4
4	Right Upper Cross Frame	1	52	Pulley Φ89*26.20	6
5	Left Upper Cross Frame	1	53	Cushion Φ55Φ20.575	4
6	Upper Cross Frame	1	54	Pad 707010	2
7	Double Pulley Frame	2	55	Cushion 307020	2
8	Hook Frame	5	56	Pad Φ56Φ20.55	4
9	Handle Frame	1	57	End Cap PT501003	2
10	Fixing Plate 256118.544*5	2	58	Safety Hook Φ8*80	2
11	Fixing Plate 20310833.5*5	2	59	Bearing 61800ZZ	12
12	ABS Plate 7622503	1	60	Bearing 61804ZZ	4
13	Fixing Plate 235505	1	61	Hex Nut M6*15	36
14	Front Shroud 2115293.822.7*1.5	1	62	Hex Screw M6*4	4
15	Left Rear Shroud 211538095*1.5	1	63	Hex Screw M6*6	4
16	Right Rear Shroud 211538095*1.5	1	64	Hex Pan Bolt M6*20	52
17	Front Side Shroud 21153431.5	2	65	Hex Pan Bolt M8*12	4
18	Adjusting Tube F4021878	2	66	Cross Sunk Screw M5*10	8
19	Guide Rod Φ202008M10	4	67	Cross Pan Screw M6*12	4
20	Fixing Plate 60204	2	68	Hex Bolt M5*10	10
21	Cradle 15263.525	2	69	Hex Bolt M6*15	14
22	Sleeve Φ20Φ10.5Φ6.1*24	4	70	Hex Bolt M6*20	8
23	Adjustable Handle 586*132	2	71	Hex Bolt M6*40	4
24	Cable Φ5*8340	2	72	Hex Bolt M6*45	2
25	Sleeve Φ243300(HDR)	2	73	Hex Bolt M8*15	2
26	Sleeve Φ243370(HDR)	2	74	Hex Bolt M10*75	6
27	Sleeve Φ243330(HDR)	1	75	Hex Bolt M10*70	4
28	Support for Weight Stack	4	76	Hex Bolt M10*65	8
29	Right Slide Frame	1	77	Hex Bolt M10*50	14
30	Left Slide Frame	1	78	Hex Bolt M10*45	6
31	Pulley Frame	2	79	Hex Bolt M10*30	2
32	Sleeve Φ18*14	8	80	Hex Bolt M10*35	4
33	Selected Rod Φ25595M12	2	81	Hex Bolt M10*20	20
34	Washer Φ25Φ211	2	82	Hex Bolt M12*20	4
35	Plate 107.6623	2	83	Hex Bolt M12*30	12
36	Sleeve Φ10.2Φ12.75.5	12	84	Hex Bolt M12*35	4
37	Pin Φ18Φ12118*M10	2	85	Flat Washer Φ6.6Φ121.6	62
38	Spring Φ14Φ1.555	2	86	Flat Washer Φ11Φ202	78
39	Roller Φ54*49	6	87	Flat Washer Φ13.5Φ242.5	36
40	Knob Φ45*66	2	88	Big Washer Φ9Φ242	2
41	Ring Φ33*10	4	89	Spring Washer Φ6	62
42	Pulley Φ115*27.5	12	90	Spring Washer Φ10	26
43	Rubber Sleeve Φ15Φ618	4	91	Spring Washer Φ12	4
44	Flat Washer 60506	2	92	Nut M6	6
45	T Shaft Φ25*102	2	93	Nut M10	28
46	Limit Plate 653080*4	2	94	Nut M12	16
47	Top Weight 2476525.4	1	95	Flat Nut M12	2
48	Magnetic Pin Φ10*98	2

Assembly

Note : Before starting assembly, remove all parts and hardware from the carton, ensure you have everything according to the list.

Step 1
Connect Rear Upper Frame (1), Right Base Frame (2), and Left Base Frame (3), using 6 Hex Bolt M1230 (83),12 Flat Washer Φ13.5Φ24*2.5 (87) and 6 Nut M12 (94). Please don’t tighten the bolts.

Step 2
Install 4 Support for Weight Stack (28), 4 Cushion Ø55Ø20.575 (53) and 4 Guide Rod (19) onto the machine as the picture shown; Please ignore 4 Support for Weight Stack (28) if the user need 20 pieces of weight stack.

Step 3
Install the Weight Stack (50), Top Weight (47) &(49) onto 2 Guide Rod, and then use 4 Hex Bolt M1035 (80),4 Flat Washer Ø11Ø20*2 (86) and 4 Spring Washer Ø 10 (90) to fix them. Please tighten the bolts.

Step 4

Remove Limit Plate 653080*4 (46) from Right Slide Frame (30);
Install Limit Plate 6530804 (46) and Right Slide Frame (30) onto Left Base Frame (3), using 2 Hex Bolt M1070 (75)，4 Flat Washer Ø11Ø202 (86) and 2 Nut M10 (93)；
Connect the rear of Left Upper Cross Frame (5) with the Back Upright Frame, using 2 Hex Bolt M1230 (83), 4 Flat Washer Φ13.5Φ24*2.5 (87) and 2 Nut M12(94);
Connect the front of Left Upper Cross Frame (5) with Right Slide Frame (30), using 2 Hex Bolt M1065 (76), 4 Flat Washer Φ11Φ20*2 (86) and 2 Nut M10(93).
Please do not tighten the nuts for this step.

Step 5

Install Right Slide Frame (29) in the same way;
Connect Right Upper Cross Frame (4) and Left Upper Cross Frame (5), using 2 Hex Bolt M1230 (83), 4 Flat Washer Φ13.5Φ24*2.5 (87) and 2 Nut M12 (94).
Please do not tighten the nuts for this step.

Step 6

Install 2 Fixing Plates (10) onto the machine, using 8 Hex Bolt M1020 (81), 8 Flat Washer Φ11Φ20*2 (86) and 8 Spring Washer Φ10 (90). Please don’ t tighten the A1 position bolts and make sure there is 3-5mm space. But please tighten the B1 position bolts;
Install 2 Fixing Plates (11) onto the machine, using 8 Hex Bolt M1020 (81), 8 Flat Washers Φ11Φ20*2 (86), and 8 Spring Washer Φ10 (90). Please don’t tighten the A2 positon bolts and make sure there is 3-5mm space. But please tighten the B2 position bolts;
Install the Cable onto the machine as the picture shows;
Please remove the pulley if necessary. Restore the pulley after the cable is installed.

Step 6(2)
Take the left side for example, install the Cable (24) as the picture shows. Please remove the pulley if necessary. Then, put the pulley back when the Cable is installed. Install the right side cable in the same way.

Step 7

Install Upper Cross Frame With Chin Bar Handles (6) onto Right Upper Cross Frame (4) and Left Upper Cross Frame (5), using 4 Hex Bolt M1235 (84), 8 Flat Washer Φ13.5Φ24*2.5 (87) and 4 Nut M12 (94). Please don’t tighten the Nut；
Install 4 Hex Bolt M1220 (82),4 Flat Washer Φ13.5Φ24*2.5 (87) and 4 (91) onto Rear Upright Frame (1). Please don’t tighten the Nut.；
Use 4 Hex Bolt M10*50 (77) to tighten the Guide Rod Top as the picture shown；
Adjust the whole rack to make it stable, and tighten the bolts in the joint；
Please note not to tighten the bolt and nut of the Pulley , either the bolt and nut for the Cable Post；
Install 2 Adjustable Handles (23) onto the Cable.

Step 8
Install these parts onto the Front Side Shroud (17), as the picture shows. Please provide their direction when installing; After finishing, please set it aside for later use.

Step 9
Install the other side shroud in the same way.

Step 10
Remove 2 Hex Bolt M1030 (79), 2 Flat Washer Φ11Φ20*2 (86), and 2 Spring Washer Φ10 (90) from Handle Frame (9) as the picture shows; After finishing, please set it aside for later use.

Step 11
Install these parts onto the Front Shroud (14), as the picture shows. Please attend the shroud and Hook Frame’s direction when installing; After finishing, please set it aside for later use.

Step 12

Please pull multiple times Adjustable Handle (23) to make the pulley of the top weight up to the highest. If it don’t smooth, please put on some silicone oil on the guid rod. Pull Adjustable Handle (23) again until it is smooth.
Install Left Rear Shroud (15) and Right Rear Shroud (16) onto Fixing Plate (11), using 8 Hex Pan Bolt M612 (64), 8 Flat Washer Φ6.6Φ12*1.6 (85) and 8 Spring Washer Φ6 (89). Please don’t tighten the bolts and make sure there is 3-5mm space;
Install Fixing Plate (20) onto the Rear Shroud, using 4 Hex Pan Bolt M620 (64), 4 Flat Washer Φ6.6Φ12*1.6 (85) and 4 Spring Washer Φ6 (89);
Please tighten the C positon bolt.

Step 13
Install Front shroud (14) onto Fixing Plate (10), using 4 Hex Pan Bolt M620 (64), 4 Flat Washer Φ6.6Φ12*1.6 (85) and 4 Spring Washer Φ6 (89); Please don’t tighten the bolt and make sure there is 3-5mm space.

Step 14
Install Front Side Shroud (17) onto Front shroud (14) and Right Rear Shroud (16), using 14 Hex Pan Bolt M620 (64), 14 Flat Washer Φ6.6Φ12*1.6 (85) and 14 Spring Washer Φ6 (89); Please don’t tighten the bolt and make sure there is 3-5mm space.

Step 15
Install Front Side Shroud (17) onto Front shroud (14) and Left Rear Shroud(15), using 14 Hex Pan Bolt M620 (64), 14 Flat Washer Φ6.6Φ12*1.6 (85) and 14 Spring Washer Φ6 (89); Please don’t tighten the bolt and make sure there is 3-5mm space.

Step 16

Please make sure all the shroud bolts are in the right postion;
Please tighten the Bolt M10*20 (81) in the postion A1 and A2;
Please tighten all the bolts of the Front Shroud (14);
Please tighten all the bolts of the Light Rear Shroud (15) and Left Rear Shroud (16); Please tighten all the bolts of the 2 Front Side Shroud (17).

FAQ

Q: How much weight can the TKO Functional Trainer support?
A: The weight stack on the Functional Trainer supports up to 30 lbs.

Q: Where can I find replacement parts for the Functional Trainer?
A: Replacement parts can be purchased directly from TKO Strength & Performance by contacting Customer Service at 866-856-3488 or emailing customerservice@tko.com.