GENEBRE 5060, 5060N Angle Seat Valve with Spring Return Pneumatic Actuator Instruction Manual

5060, 5060N Angle Seat Valve with Spring Return Pneumatic Actuator

“`html

Specifications

Product: Angle Seat Valve with Spring Return
Pneumatic Actuator

Manufacturer: GENEBRE S.A.

Last Update: 27/04/2020

Components

Installation Instructions

1) Breakdown Drawing

Refer to the breakdown drawing provided in the manual.

2) Storage

• Keep the packaging on to avoid bumps or excessive dirt until
  installation.

• Store in a dry, clean environment.

• Transport and store in the original packaging.

Visual Inspection

Check for any damages during transportation, unloading, and
settling.

Mechanical Verification

Ensure all movable parts, screws, and elements are functioning
correctly.

3) Installation Instructions

FAQ

Q: How should I clean the valve?

A: Use a mild detergent and water solution to clean the valve
components. Avoid using harsh chemicals.

Q: What should I do if the valve leaks?

A: Check the seals and gaskets for damage. Replace any faulty
components to prevent leaks.

“`

Genebre Building. Av. de Joan Carles I, 46-48 08908 L’Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es – www.genebre.es
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Angle Seat Valve with Spring Return Pneumatic Actuator

GENEBRE reference: 5060 ­ 5060N

GENEBRE S.A.

LAST UPDATE: 27/04/2020
1

UPDATE NUMBER: 1

Genebre Building. Av. de Joan Carles I, 46-48 08908 L’Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es – www.genebre.es
Installation, Operation and Maintenance Instructions

1. Breakdown drawing. ……………………………………………………………………………………………3 1.1) List of components: ……………………………………………………………………………………….3
2. Storage ……………………………………………………………………………………………………………….4 3) Installation Instructions ……………………………………………………………………………………….5
   3.1) Preparation …………………………………………………………………………………………………….5 3.3) Pneumatic Connection……………………………………………………………………………………..6 4) Operating Instructions …………………………………………………………………………………………7 4.1) Use ……………………………………………………………………………………………………………….7 4.2) Special Conditions …………………………………………………………………………………………..7 5) Maintenance Instructions …………………………………………………………………………………….7 6) Repairing Instructions …………………………………………………………………………………………8 6.1) Dismantling …………………………………………………………………………………………………….8 6.2) Changing the Seat …………………………………………………………………………………………..8 6.3) Changing the Gasket. ………………………………………………………………………………………9 7) Hygiene and Safety: ………………………………………………………………………………………….. 11

GENEBRE S.A.

LAST UPDATE: 27/04/2020
2

UPDATE NUMBER: 1

1. Breakdown drawing.

Genebre Building. Av. de Joan Carles I, 46-48 08908 L’Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es – www.genebre.es

1.1) List of components:

Nº

Name

1* Indicator Protector

2

O’ring

3

Indicator

4

Spring

5

Nut

Material Plastic NBR Nylon
Steel 65Mn Aluminum

Surface Treatment
——
——
———–
——

Spare Part Code
C5060
———————

6

Actuator Body

7
8* 9 10 GENEBRE S.A.

Piston
Piston Ring O’ring Washer

Stainless Steel CF8 (304) Shot blasting ——

Aluminum Alloy FKM

———–

—–R5060

NBR
Stainless Steel AISI 304 LAST UPDATE: 27/04/2020
3

——

——

——

——

UPDATE NUMBER: 1

Genebre Building. Av. de Joan Carles I, 46-48 08908 L’Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es – www.genebre.es

11

Bearing

12

Cover

13*

O’ring

14

Check Ring

15

Connection

16*

Body Seal

17

Stem

18

Seat Support

19*

Seat

20

Nut

21

Y – Ring

22

Washer

23

Spring

24

Washer

25*

Stem Packing

26*

Stem Packing

27*

Stem Packing

28

Valve Body

• Available spare parts

Aluminum Alloy Stainless Steel AISI 304
NBR Stainless Steel AISI 304 Stainless Steel CF8M (316)
PTFE Stainless Steel AISI 316 Stainless Steel CF8M (316)
PTFE Stainless Steel AISI 316
FKM Stainless Steel AISI 304 Stainless Steel AISI 304 Stainless Steel AISI 304
PTFE + Carbon PTFE
PTFE + Carbon Stainless Steel 1.4408 (CF8M)

————————————————————————————-Shot blasting

———-R5060 ———-R5060 ———-R5060 ————————-E5060 E5060 E5060 ——

2. Storage
   During storage it is recommended to keep the packaging on to avoid bumps o excessive dirt (the packaging should not be removed until the item is to be installed). Store in a dry clean environment whenever possible.

Transportation and storage of these items must be done in its original packaging!
VISUAL INSPECTION Check that the equipment has not been damaged during transportation, unloading and settling.
MECHANICAL VERIFICATION Check that all moveable parts on the equipment, as well as the screws and other elements do their job.

Should any error be detected during this reception procedure, contact GENEBRE immediately so as to resolve whose responsibility it is and to set the equipment back to the correct operating state!

GENEBRE S.A.

LAST UPDATE: 27/04/2020
4

UPDATE NUMBER: 1

Genebre Building. Av. de Joan Carles I, 46-48 08908 L’Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es – www.genebre.es
IMPORTANT NOTE:
Before installing and/or handling these pneumatic elements, READ CAREFULLY these instructions and OBSERVE all the information contained therein. Should you
not understand any piece of information, please contact GENEBRE, S.A.
Responsibility for the safe use of this equipment belongs to the user, as established in these instructions, as well as in the technical documentation specific to the supplied equipment.
3) Installation Instructions
3.1) Preparation
Remove any remains of packaging from the valve. There might be serious problems caused by valves installed in a dirty pipe. Make sure the valve is free of dirt, welding particles, etc. before installation, since the valve might suffer irreparable damage when the equipment is turned on prepare a clean working area. Plan enough space for future maintenance operations.
3.2) Valve’s Installation
Make sure the pipe and the thread on the pipe are clean and are compatible (Thread type). Apply the proper sealer on the pipe threads and screw the valve in carefully so as not to tighten the conical threads in excess. Do not use the valve actuator as a crowbar to thread the valve to the pipe. To tighten the valve to the pipe, it is recommended to use a flat wrench or a monkey wrench, applying strength only on the hexagonal area on the ends of the valve. It is recommended to apply less than 30 Nm of strength.
The design of this type of valve has only one mounting position on the pipe, which is indicated by an arrow engraved on the body of the valve to know which direction the fluid must flow.

GENEBRE S.A.

LAST UPDATE: 27/04/2020
5

UPDATE NUMBER: 1

Genebre Building. Av. de Joan Carles I, 46-48 08908 L’Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es – www.genebre.es
Simple Effect Actuator (Spring Return) Normal Closed (N.C.)
It is recommended that, whenever possible, the valve is installed in a horizontal position with the actuator facing up. The valves should not stand burdens or efforts that should be carried by the pipe, which is why it is recommended to have a good alignment and parallelism of the pipe. We recommend the use of filters on the pipes to extend the lifespan of the valves.
3.3) Pneumatic Connection The orifice for air feeding to the actuator is G 1/8″. IMPORTANT: The supply air to use must be CLEAN and DRY.
Respect the minimum and maximum supply pressure (3 ­ 8 bar)
Supply Air Entrance

GENEBRE S.A.

LAST UPDATE: 27/04/2020
6

UPDATE NUMBER: 1

Genebre Building. Av. de Joan Carles I, 46-48 08908 L’Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es – www.genebre.es
4) Operating Instructions
4.1) Use Before turning on the equipment, you must always take into account the Technical Specifications and never exceed the values of the Feeding Limits of power and air. Never touch the valve and/or pipes that are in contact with the surrounding fluid when the process is active, since burns may occur. · Operation medium: Dry or lubricated air, or inert non-corrosive gas. · Air supply: 3 Bar (45 PSIG) to 8 Bar (120 PSIG) maximum. · Working temperature: Standard ­10°C to +60°C. · Working environment: Suitable for internal use or outdoors applications.
4.2) Special Conditions · The operation of the actuator in extreme temperature conditions exceeding the design limits may damage internal and external parts, and it might be potentially hazardous for the operating or maintenance personnel. · The operation of the actuator in extreme pressure conditions exceeding the design limits may cause a malfunction of the actuator and the spontaneous breakage of parts and, therefore, might be potentially hazardous for the operating or maintenance personnel.
· Note: Do not dismantle the actuator under any circumstances when it is under supply pressure.
5) Maintenance Instructions
This product does not require any kind of maintenance. If any internal part has been damaged, contact Genebre, S.A. to assess the possibility of repair.

GENEBRE S.A.

LAST UPDATE: 27/04/2020
7

UPDATE NUMBER: 1

Genebre Building. Av. de Joan Carles I, 46-48 08908 L’Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es – www.genebre.es
6) Repairing Instructions
Genebre, S.A. is not held responsible for the incorrect handling of the equipment or its parts. Before repairing begins, disconnect the actuator pneumatically and electrically.
Use only original parts/spares or those recommended by GENEBRE, S.A.
6.1) Dismantling Prepare a clean working area and the proper tools for mechanical tasks.
Before removing the valve from the pipe for cleaning or substitution, make sure the line has been closed and depressurized, since the wrong handling might cause a serious accident as well as serious damage to the equipment

ATENTTION ­ PLEASE READ CAREFULLY:
· BEFORE PERFORMING ANY MAINTENANCE OPERATION ON THE ACTUATORS, IT IS ESSENTIAL THAT THEY ARE NOT UNDER PRESSURE AND
FREE OF ANY ACCESSORIES.
· FOR YOUR OWN SAFETY IT IS NECESSARY TO CHECK THAT THE UNIT IS IN FAIL POSITION (EXTENDED AND UNCOMPRESSED SPRING) BEFORE DISMANTLING A SIMPLE EFFECT ACTUATOR (SPRING RETURN).

To perform the operation it is NOT necessary to remove the valve from the installation.

6.2) Changing the Seat
Loosen and remove the piece that joins to the valve (part 15) together with the actuator. Be careful not to damage the surface of the valve.
Once the set has been removed, remove the nut that attaches to the seat (part 20) and remove the seat from its enclosure. Place the new seat (part 19) and tighten up with the nut (part 20)

GENEBRE S.A.

LAST UPDATE: 27/04/2020
8

UPDATE NUMBER: 1

Genebre Building. Av. de Joan Carles I, 46-48 08908 L’Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es – www.genebre.es
Clean the seat area of the body of the valve before replacing the actuator set and verifying its state. Should this area be damaged by the excessive use of the valve or by the effect of the fluid that flows through the pipe, the body should be completely replaced. Next, remove the gasket from the body (part.16) and replace it.
Reassembling: Screw in the whole actuator set with the piece that attaches it to the valve. If possible, perform this operation feeding air to the actuator to avoid friction between the seat and the base of the body when screwing in the whole set, since the configuration of the valve is N.C (normal closed).
Before turning on the installation, check the proper operation of the equipment with a dry run (no fluid).
6.3) Changing the Stem Packing The piece that joins the valve and the actuator (part 15) has a hole on the side that would indicate whether there is a leak through the shaft gasket. Should a fluid leak through this hole be detected, the Stem Packing (part 25,29 and 31) should be replaced immediately. Loosen and remove the piece that joins to the valve (part 15) together with the actuator. Be careful not to damage the surface of the valve.
Since it is necessary to dismantle the actuator to change the shaft gasket, it is recommended to thoroughly review all the internal parts and, should any wear on the parts be detected, proceed to replace them too.
The dismantling of the actuator must be performed with extreme care, since removing the seeger ring might eject the piston and might cause a serious accident as well as serious damage to the equipment

GENEBRE S.A.

LAST UPDATE: 27/04/2020
9

UPDATE NUMBER: 1

Genebre Building. Av. de Joan Carles I, 46-48 08908 L’Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es – www.genebre.es
With the help of a small press or a bench screw, apply some pressure between the planes shown in the following figure to slightly compress the spring and then be able to remove the seeger ring (part 14) that holds the piston. Slowly loosen the pressure between these two planes until it is completely released from the pressure of the spring.
Then remove the whole set from inside the body of the actuator (part 6). Unscrew the nut that holds the seat (part 20) and also remove the seat assembly with the piece where it is enclosed (part 18 and 19), push the shaft upwards and the whole set made up of the shaft (part 17), the piston (part 7), the nut (part 5) and the indicator (part 3) will come off. Holding with a wrench from the hexagonal part of the piece that joins to the valve (part 15), unscrew the lid (part 12 base of the actuator or lid). Remove the spring (part 23) and with the help of a sharp object remove the set made up of the stem packing (part 25, 29 and 31) and the washer (part 24). Clean all parts of the set before proceeding to reassemble it with the new parts. Reassembling A.- When it is not necessary to repair the actuator, proceed as follows: Place the new stem packing (part 25, 29 and 31) as shown in the following figure, inside the piece that joins the valve and the actuator (part 15), using some sort of lubricant to help perform the task:

GENEBRE S.A.

LAST UPDATE: 27/04/2020
10

UPDATE NUMBER: 1

Genebre Building. Av. de Joan Carles I, 46-48 08908 L’Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es – www.genebre.es
Place the washer on top of the gasket (part 24) and then place the spring (part 23). Screw the whole set to the lid or base of the actuator (part 12), and then insert the gasket and piston set through the top. Place the seat assembly (part 18 and 19) on the end of the gasket and fix it with the nut (part 20).
Verify the presence of the spring (part 4) inside the body of the actuator (part 6) and insert the whole set. It is important to use some sort of lubricant to make the sliding easier.
Once more, with the help of a small press or a bench screw, apply some pressure between the planes shown in the following figure to slightly compress the spring and then be able to place the seeger ring (part 14) which will hold the lid or base of the actuator (part 12). Slowly loosen the pressure between these two planes until you can make sure the seeger is properly placed.

Attach the whole assembly to the body of the valve (part 30) as explained in section 6.2 (Reassembling)
B.- If we want to perform repairs on the actuator
Before proceeding to the assembly, you should check the state of internal parts 8 and 13 for instance, and if necessary, replace them. Then, continue the assembly as instructed in the previous item.
7) Hygiene and Safety:
When handling any kind of element, the appropriate safety measures should be taken, and it is recommended to use personal protection elements:

1. Use eye protection. 2) Use proper gloves and work clothes. 3) Use protective footwear. 4) Use a helmet. 5) Be sure there is running water available.

GENEBRE S.A.

LAST UPDATE: 27/04/2020
11

UPDATE NUMBER: 1

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>