FOAMit SP-BP-5N Gallon Battery Powered Spray Unit

Product Information

Specifications

• Model: SP-BP-5N
• Capacity: 5 Gallon
• Power Source: Battery Powered (24V Equip Series compatible)
• Usage: Spraying chemical solutions

Product Usage Instructions

Safety Precautions
It is crucial to follow all safety precautions to prevent personal injury or damage to property.

Personal Protective Equipment (PPE)
Always wear appropriate PPE as indicated in the Safety Data Sheet (SDS) provided with the chemical solution. Protect eyes, skin, and lungs against drifting spray.

Chemical Solution Handling
Read and follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and the SDS associated with the chemical solution.

Equipment Operation
Ensure the unit is not damaged or leaking before operation. Never use hydrocarbons or flammable products with the unit.

Cleaning and Maintenance
Depressurize and clean the unit after each use. Keep components away from hot areas. Store the unit indoors in a cool, dry location when not in use.

Battery Usage
Keep the battery box lid closed and latched at all times unless accessing the battery. Do not expose the unit to liquids or rain. Store the battery properly to prevent premature failure.

Approved Devices
Only use the unit with 24V Equip Series compatible equipment to avoid risks of fire, shock, or personal injury.

Mixing Chemicals
Flush the unit with fresh water thoroughly when switching between alkaline and acid solutions to prevent chemical reactions.

Discharge Wand Safety
Avoid pointing the discharge wand at yourself, others, or objects not intended to be covered in chemicals.

Frequently Asked Questions (FAQ)

• Q: Can I submerge the battery pack in liquid?
  A: No, the battery pack is not waterproof. Do not submerge it in liquid. If it gets wet, allow it to dry before further use.

• Q: What should I do if the unit is damaged or leaking?
  A: Do not operate the unit if it is damaged or leaking. Exposing yourself to chemical solutions can result in serious injury.Contact a service technician for repairs.

5 Gallon Battery Powered Spray Unit
Service Manual
SP-BP-5N

READ ALL INSTRUCTIONS BEFORE USING OR SERVICING THIS UNIT. KEEP THIS MANUAL IN A LOCATION THAT IS READILY AVAILABLE TO USERS AND SERVICE TECHNICIANS.
English (Original Instructions)

Scan this code for service manual

Safety

WARNING
PEOPLE OR OBJECTS CAN BE HURT OR DAMAGED IF THIS UNIT IS NOT USED CORRECTLY!

Failure to read all the instructions before operating the unit may result in personal injury or death from the improper use or the chemical solution. Anyone handling, operating or using the unit must read and understand the instructions in the manual. The buyer assumes all responsibility for safety and proper use in accordance with the instructions.

Using or servicing the unit without appropriate personal protective equipment (PPE) may result in serious injury such as burns, rashes, eye, throat or lung damage and death. Always wear PPE as indicated in the Safety Data Sheet (SDS) when using or servicing the unit. Protect eyes, skin, and lungs against drifting spray.

Chemical solutions may pose a health risk and death if they contact the skin or eyes, are inhaled
or swallowed. Always read and follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and the SDS associated with the chemical solution before using the unit.
Pressure within the equipment may cause an unexpected release of the chemical solution and cause serious injury such as burns, rashes, eye damage, throat or lung damage and death.
Always depressurize and clean the unit after each use. Never leave the unit unattended while pressurized.
Using the unit with fluid temperatures above 100°F (37.8°C) may result in scalding, burns, serious injury or death. DO NOT use a solution with a temperature above 100°F (37.8°C).
Some components may be hot during and after use. Use caution when servicing or handling the equipment.
Operating the unit when damaged or leaking may result in exposure to chemical solutions, serious injury or death. Never use the unit if it is damaged or leaking.
Use of hydrocarbons and flammable products may result in explosions, fire and serious injury or death. Never use hydrocarbons or flammable products with the unit.
Mixing an alkaline with an acid may result in a chemical reaction. Overheating of the mixture may cause it to splatter caustic compounds or release hazardous fumes, gas and vapors. Always flush the unit with fresh water thoroughly when switching from an alkaline to an acid or an acid to
an alkaline.
Never point the discharge wand at yourself, another person, or any object you do not want covered in chemical.
Keep battery box lid closed and latched at all times unless accessing battery. Do not use with lid open or damaged. Do not expose unit to liquids, cleaning solutions, or rain. The battery pack is not waterproof. Do not submerge in liquid. If battery pack gets wet, allow to dry before further use.
Using the unit with unapproved devices may result in a risk of fire, shock or personal injury. Only use with 24V Equip Series compatible equipment.
When not in use, store unit indoors in a cool, dry location. Keep unit away from unauthorized users. To prevent premature battery failure, do not store battery in a depleted state for long periods of time.

WARNING

First Aid Instructions

• Failure to follow first aid instructions may result in death or serious personal injury.
• If battery liquid comes in contact with skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar.
• If battery liquid gets in your eyes, flush with clean water for a minimum of 10 minutes, then seek immediate medical attention.
• If battery liquid is swallowed, seek immediate medical attention.

State of California Proposition 65 Warning
The battery can expose you to chemicals, including cobalt, lithium, manganese, nickel, oxide, and carbon black, which are known to the State of California to cause cancer and reproductive harm. For additional information, go to www.P65Warnings.ca.gov.

NOTICE
Refer to the separate manuals supplied with the battery and charger for additional safety precautions and instructions.
Servicing or modifying this unit with parts not listed in this manual may cause the unit to operate improperly. Do not use unauthorized parts when servicing the unit.

Protect the Environment
Please dispose of packaging materials, old machine components, and hazardous fluids in an environmentally safe way according to local waste disposal regulations

Service Guide

WARNING
Performing any maintenance with the unit pressurized may result in serious injury or death. Always ensure the unit has been depressurized before conducting any maintenance. Servicing or modifying this unit with parts not listed in this manual may cause the unit to operate improperly. Do not use unauthorized parts when servicing the unit.

Maintaining Your Unit
To keep your unit operating properly, periodically perform the following maintenance procedures:

• Inspect the pump for wear and leaks.
• Inspect all hoses for leaks or excessive wear. Verify all hose clamps are in good condition and properly secured.
• Check the suction line and strainer for debris. Clean as needed..
• Store battery in a half-charged state and maintain battery every 3-6 months.

Servicing Your Unit
Most repairs on the unit can be performed with the following tools:

• Crescent wrench (2x)
• 1/4 in. (7 mm) hex bit
• Flat head screwdriver
• Thread seal tape

• 2 Phillips head screwdriver

• 3 Phillips head screwdriver

• Hose cutters
• Knife

Troubleshooting Your Unit

If your unit is not operating properly, try using these troubleshooting tips:

• Verify pump did not fail from chemical attack, or electrical malfunction.
• Ensure proper chemical and concentration are being used.
• Verify product is getting to the pump with these steps:
  1. Make sure the tank has chemical solution in it.
  2. Ensure the suction line valve is open completely.
  3. Inspect suction line and strainer for debris or damage.
• If these steps are confirmed, the pump may need to be replaced.

The unit operates at a reduced pressure|

• Inspect suction line and strainer for debris or damage. Clean or replace as needed. To prevent damage to the unit, the strainer must always be used.
•  Inspect discharge hose assembly for build up.

Battery will not completely charge|

• Place a secondary battery on the charger. If the secondary battery charges as expected, it indicates that the initial battery is faulty and should be replaced.
• If the problem continues to occur, the charger is bad. Replace battery charger.

Battery discharges too quickly| Battery has reached life expectancy. Replace battery.
Power button LED slow flashing| Dead battery, charge battery.
Power button LED fast flashing|

• Compressor startup failure. Reset with a power cycle.
• A faulty pump or compressor may need to be replaced.

Battery/charger fault light is flashing|  Refer to the separate manuals supplied with the battery and charger for more information regarding indicator and fault lights.

Tank Assembly

TNKA-5N-BK:
5 gallon natural tank assembly – black* cap – includes handle, wheels, and backplate thumb nuts

BPTNA:
Back plate thumb nut assembly – includes bolt, thumbnut, and tether

3

| CPA-35BK- VNT-NCHN| Cap assembly – 3.5 in. PP – black* vented – EPDM check valve – EPDM gasket
4| TNK-5N-HNDL| Handle for 5 gallon tank
5| PTAB-TNK5N| Tab for TNK-5N handle – HDPE
6| TNK-5N| 5 gallon natural tank
7| HBSS1238| Stainless hose barb ½ MPT x ⅜ barb

• Additional colors available, see datasheet for options.

CSTA-5WHL:
5 in. caster wheel – includes bolt and washers

10

| ****

FW3816

| Flat washer for 3/8-16 bolt – stainless – 0.41 in. id x 0.88 in. od x 0.05 in. thk

Back Plate Assembly
PA-SP38-BP-TNK5:
Plate assembly for 5 gallon portable spray battery unit – 24V battery and air compressor – 3/8 in. discharge hose barb

1

| ****

LVRC-24V-MC

| Low voltage relay controller – 24 volt – with motor controller

2

| ****

PBSA-24V

| Push button switch assembly – includes 24V LED locking switch and wire harness
3| PS14QFV-55| Pressure switch – 1/4 quick fit – 55 psi – Viton membrane
4| QF14P| Quick fit – 1/4 MPT x 1/4 od tube – polypropylene
5| SST14| Stainless tee 1/4 FPT
6| HBSSEL1438| Stainless hose barb 1/4 MPT x 3/8 barb elbow
7| H38BK-HT| 3/8 in. black hose – high temp EPDM rubber – available per ft.

8

| ****

EP24VDC-1MLX

| 24 VDC electric fluid pump – 1 GPM open flow – 40 psi max – Viton seals – Santo diaphragm includes Molex connector

9

| ****

STR38-IL

| In-line strainer – ⅜ barb – EPDM gasket – 20 mesh SS – black bowl
10| H38BL-F| ⅜ in. blue hose – hybrid TPE – available per ft.

PA-SP38-BP-TNK5:
Plate assembly for 5 gallon portable spray battery unit – 24V battery and air compressor – 3/8 in. discharge hose barb

1

| ****

PBSA-24V

| Push button switch assembly – includes 24V LED locking switch and wire harness
2| SSSFN12| Serrated flange nut – stainless –

½ in.

3| SSA14BKH| Bulkhead adapter – stainless –

¼ NPT x ¼ NPSM

4| HBSS1438| Stainless hose barb ½ MPT x ½ barb
5| BLI-24V-BB| Battery box – includes box, lid, latch, pins, and gaskets
6| BLI-24V-RCVR| Battery receiver interface plate for BLI-24V system

Battery and Charger
*not included with backplate assembly

cord

Note: Refer to battery and charger user manuals for more information.

Back Plate Sub-assemblies

PSHA-BP:
Pressure switch harness assembly – includes pressure switch, harness for 24V battery power, and quick fitting

SCTNA-PF-BP-TNK5:
Suction assembly for 5 gallon battery equipped units – includes suction valve, hose, and in-line strainer

ft.
2| STR38-IL| In-line strainer – ⅜ barb – EPDM gasket – 20 mesh SS – black bowl
3| SSC38| Stainless screw band clamp for

⅜ in. hose

4| HBSS1238| Stainless hose barb ½ MPT x ⅜ barb

Hose Assembly

HA38BL-12:
Hose assembly – 12 ft. of 3/8 in. blue* hose – includes ferruled hose barb

* Additional colors available, see datasheet for options.

Wand Assembly
PSGA384-ST2510:
Poly spray gun assembly for 3/8 in. hose – includes 4 in. black poly wand, ST2510SS spray tip, hose barb, and screw band clamp

long

3

|

PSG12

| Poly spray gun with 2x 1/2 in. straight thread – gray handle with red clip – 316SS internal spring – includes 2x o-ring
4| HBSS1238| Stainless hose barb ½ MPT x 3/8 barb
5| SSC38| Screw band clamp for 3/8 in. hose – stainless

PSGA384-ST2510
Model: SP-BP-5N
V20240604 • Page 12 of 12

References

• P65Warnings.ca.gov

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