TRANE DRV03900 Variable Speed Drive Replacement Kit Installation Guide

: June 20, 2024
: Trane

Table of Contents

Installation Instructions
Pre-Installation
Parts List
References
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TRANE DRV03900 Variable Speed Drive Replacement Kit Installation Guide

Installation Instructions

Note : Graphics in this document are for representation only. Actual model may differ in appearance. SAFETY WARNING

Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.
Installation Instructions
Safety Section

Read this manual thoroughly before operating or servicing this unit.
Warnings, Cautions, and Notices
Safety advisories appear throughout this manual as required. Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.

The three types of advisories are defined as follows:

**WARNING **

| Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
---|---
CAUTION **| Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.
NOTICE**| Indicates a situation that could result in equipment or property- damage only accidents.

Important Environmental Concerns
Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment. Trane advocates the responsible handling of all refrigerants.
Important Responsible Refrigerant Practices
Trane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified according to local rules.
For the USA, the Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures.
In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them.
WARNING

Proper Field Wiring and Grounding Required!
Failure to follow code could result in death or serious injury. All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in NEC and your local/state/national electrical codes,
WARNING
Personal Protective Equipment (PPE) Required!
Failure to wear proper PPE for the job being undertaken could result in death or serious injury.
Technicians, in order to protect themselves from potential electrical, mechanical, and chemical hazards, MUST follow precautions in this manual and on the tags, stickers, and labels, as well as the instructions below:

Before installing/servicing this unit, technicians MUST put on all PPE required for the work being undertaken (Examples; cut resistant gloves/sleeves, butyl gloves, safety glasses, hard hat/bump cap, fall protection, electrical PPE and arc flash clothing). ALWAYS refer to appropriate Safety Data Sheets (SDS) and OSHA guidelines for proper PPE.
When working with or around hazardous chemicals, ALWAYS refer to the appropriate SDS and OSHA/GHS (Global Harmonized System of Classification and Labeling of Chemicals) guidelines for information on allowable personal exposure levels, proper respiratory protection and handling instructions.
If there is a risk of energized electrical contact, arc, or flash, technicians MUST put on all PPE in accordance with OSHA, NFPA 70E, or other country-specific requirements for arc flash protection, PRIOR to servicing the unit. NEVER PERFORM ANY SWITCHING, DISCONNECTING, OR VOLTAGE TESTING WITHOUT PROPER ELECTRICAL PPEAND ARC FLASH CLOTHING. ENSURE ELECTRICAL METERS AND EQUIPMENT ARE PROPERLY RATED FOR INTENDED VOLTAGE.

WARNING
Follow EHS Policies!
Failure to follow instructions below could result in death or serious injury.

All Trane personnel must follow the company’s Environmental, Health and Safety (EHS) policies when performing work such as hot work, electrical, fall protection, lockout/ tagout, refrigerant handling, etc. Where local regulations are more stringent than these policies, those regulations supersede these policies.
Non-Trane personnel should always follow local regulations.

Copyright
This document and the information in it are the property of Trane, and may not be used or reproduced in whole or in part without written permission. Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change.
Trademarks
All trademarks referenced in this document are the trademarks of their respective owners

Pre-Installation

Inspection

Unpack all components of the kit.
Check carefully for shipping damage. If any damage is found, report it immediately, and file a claim against the transportation company.
Visually inspect the components for shipping damage as soon as possible after delivery, before it is stored. Concealed damage must be reported within 15 days.
If concealed damage is discovered, stop unpacking the shipment.
Do not remove damaged material from the receiving location. Take photos of the damage, if possible. The owner must provide reasonable evidence that the damage did not occur after delivery.
Notify the carrier’s terminal of damage immediately by phone and by mail. Request an immediate joint inspection of the damage by the carrier and the consignee.
Note: Do not attempt to repair any damaged parts until the parts are inspected by the carrier’s representative.

Parts List

Table 1: Parts List

Quantity	Part Number	Part Description
1	X13610009040	Inverter drive
2	X13651807001	Interface module

Figure 1: Variable Speed Drive and Interface Module
WARNING
Hazardous Voltage!
Failure to disconnect power before servicing could result in death or serious injury.
Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Verify that no power is present with a voltmeter.

Disconnect and lock out power from the unit.
Recover refrigerant charge from the unit.
Open the middle upper and condenser side panels on the front side of the unit. Refer to Figures 2 and Figure 3 for location.

Figure 2: Precedent™ – Drive and Interface Module Mounting Locations

Figure 3 : Voyager™ 2 – Drive and Interface Module Mounting Locations
U nbraze connecting tubes between drive and manifold. Refer to Figure 4.

Figure 4 : Manifold Brazing
Remove the screws that attach the drive to the unit and remove the drive along with the support brackets. Refer to Figure 5.

Figure 5 : Drive Removal
Remove the screws that attach the support brackets to the drive and remove the support brackets. Refer to Figure 6.

Figure 6 : Support Bracket Removal
Disconnect drive’s PPF-34 and PPM-36 power harnesses along with GRN (green) from unit’s ground and 438577730200 harness’s PPM35 connector from drive. Refer to Figure7a, Figure 7b, and Figure 7 c.

Figure 7 a : Inverter Drive (X13610009040) Connection Diagram

Figure 7 b : Inverter Drive (X13610009040)

Figure 7 c : Controls Harness (438577730200)
Unbraze manifold tubes at drive. Refer to Figure 8.

Figure 8 : Manifold Removal
Install the new drive (X13610009040) by performing steps 3 through 8 in reverse order.
Open the Control Box panel. Refer to Figure 2 and Figure 3 for location.
Disconnect 3 harnesses from the DIM module’s CN107, CN108 (X13651608010)/CN105 (X13651807001), and CN101. Refer to Figures 9a and Figure 9b.

Figure 9 a : DIM Module (X13651807001) Connection Diagram

Figure 9 b : DIM Module
Replace the DIM module with the new DIM module (X13651807001) provided.
Reconnect harnesses as originally connected, with the exception of P105, which should connect to CN105 instead of CN108. Refer to Figures 10a and Figure 10b.

Figure 10 a : DIM Module (X13651807001) Diagram

Figure 10 b : Reconnect Harnesses
Replace the filter drier in the unit.
Recharge the refrigerant.
Evacuate the refrigeration system.
Close the outer panels.
Reconnect all power to the unit.

Trane – by Trane Technologies (NYSE: TT), a global climate innovator – creates comfortable, energy efficient indoor environments for commercial and residential applications. For more information, please visit : trane.com or tranetechnologies.com.
Trane has a policy of continuous data improvement and it reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.
PART-SVN262A-EN 17 Apr 2024
Supersedes (New)