TRUPER TPN-883 Rivet Gun User Manual

TRUPER TPN-883 Rivet Gun

Product Information

The Rivet Gun is available in two models: TPN-883 and TPN-884,with product codes 18240 and 18241 respectively. It is a pneumatic tool used for applying blind rivets of sizes 3/32, 1/8, 5/32, 3/16,7/32, and 1/4. The tool operates at a work pressure of 80 PSI – 100 PSI and has a noise level of 76.3 dB (TPN-883) and 85 dB (TPN-884).
The tool weighs 3.5 lb (TPN-883) and 4.4 lb (TPN-884) with no accessories attached. The air inlet connection is 1/4 NPT, and the tool requires an air consumption of 3.5 CFM (TPN-883) and 4.2 CFM (TPN-884).

The Rivet Gun is equipped with filtering and lubrication requirements to ensure its optimal performance. A centralized filter-oil feeder system is recommended to reduce oil consumption by 80% and increase the breathing air quality for the operator. The hose minimum inner diameter should be 3/8, and the connectors shall be 1/4 NPT. The use of good quality and the right size of couplers and accessories is recommended.

Product Usage Instructions

• Read the entire manual before using the tool to avoid hazards of fatal injuries.
• Keep the work area clean, tidy, and well lit to avoid accidents.
• Never use the tool in explosive environments or in the presence of flammable liquids or with no ventilation as sparks generated by the tool could cause an explosion or fire.
• Keep children and other people at a safe distance while using the tool to avoid distractions that can make you lose control and cause accidents.
• Avoid making contact with power lines and circuits, especially hidden wiring including grounded objects.
• Stay alert, be cautious, and use common sense while operatingthe tool as familiarity with the use of the tool could distract you and cause accidents.
• Do not use the tool if tired or under the influence of drugs, alcohol, or medication as a moment of distraction while using the tool can cause severe personal injury.
• Use the tool with all its parts in place and in good repair to avoid exposing yourself to severe injury.
• Secure and support correctly the workpiece using vices and a stable work surface.
• Use oil continuously to lubricate the tool and consider increasing the line pressure or the inner diameter of the hose to compensate for the use of very long hoses (more than 26 ft).

CAUTION
To gain the best performance of the tool, prolong the duty life, make the Warranty valid if necessary, and to avoid hazards of fatal injuries please read and understand this Manual before using the tool.

Keep this manual for future references.
The illustrations in this manual are for reference only. They might be different from the real tool.

Technical Specifications

CAUTION
Consider the increase of the line pressure or the inner diameter of the hose to compensate the use of very long hoses (more than 26 ft). The hose minimum inner diameter shall be 3/8” and the connectors shall be 1/4 NPT.
Use good quality and the right size of couplers and accessories.

Filtering and Lubrication Requirements

CAUTION
Dust, water and lack of oil specific for using in pneumatic tools are the main cause of potential flaws with the tool. We recommend installing a Brand UNI- LL-1/4 centralized filter-oil feeder system. This system assures lubrication reducing 80% oil consumption significantly increasing the breathing air quality for the operator.

• The filter-oil feeder system must be regulated to administer 3 to 6 drops per minute.
• Drain the water in the air compressor tank and also condensation in the hoses before using the tool. Consult the air compressor instructions

General Safety Warnings for Pneumatic Tools

• Keep your work area clean, tidy and well lit.
  CAUTION
  Cluttered and dark areas can cause accidents.

• Never use the tool in explosive environments or in the presence of flammable liquids or with no ventilation.
  DANGER
  Sparks generated by the tool could cause explosion or fire.

• Keep children and other people at a safe distance while using the tool.
  WARNING
  Distractions can make lose control and cause accidents.

• Avoid making contact with power lines and circuits.
  DANGER
  Place an avoid power lines and circuits especially hidden wiring including grounded objects.

• Stay alert, be cautious and use common sense.
  CAUTION
  Familiarity with the use of the tool could distract you while operating it. This can cause accidents.

• Do not use the tool if tired or under the influence of drugs, alcohol or medication.
  DANGER
  A moment distraction while using the tool can cause severe personal injury.

• Use the tool with all its parts in place and in good repair.
  WARNING
  Failure to comply with this instruction can expose you to severe injury.

• Secure and support correctly the work piece .
  CAUTION
  Use vices and a stable work surface.

• Never force the tool.
  CAUTION
  Working within the range of the tool design assures a better and safer job.

• Store the tool in a safe place away from children reach.
  WARNING
  Pneumatic tools are dangerous in inexperienced hands.

• Wear the right clothing.
  WARNING
  Loose clothing, jewelry or long hair can get caught in the moving parts.

• Keep hands away from the moving and/or rotating parts.
  WARNING
  Failure to comply with this warning expose you to severe personal injury such as cuts, burns and crushing.

• Wear the adequate personal protection equipment.
  CAUTION
  Use of eye protection, dust mask, anti-squid safety shoes, and protection helmet and safety gloves considerably reduce risk of injuries.

• Disconnect the air hose from the tool before servicing or changing accessoriess.
  WARNING
  To prevent the tool from accidentally starting up and cause accidents.

• Never use the tool if the switch is not working or if it is not correctly assembled.
  WARNING
  Using the tool in disrepair expose you to severe personal injury. Repair immediately in a Authorized Service Center.

• Do not overreach.
  CAUTION
  Good footing and balance allow having better control on the tool in unexpected situations.

• Never pull the air hose.
  WARNING
  Do not use the hose to carry the tool or disconnect it from the air supply. Damaged or tangled hoses may burst and shoot residues towards the operator.

• Prevent accidentally starting the tool.
  WARNING
  Double check the air intake is disconnected before lubricating, setting accessories or servicing the tool.

• Remove all the vices before starting the tool.
  DANGER
  Additional tools, or vices set onto a rotating piece in the tool may cause severe personal injury.

• Service the tool and verify it is in excellent conditions before using it.
  CAUTION
  Double-check carefully all the mobile parts, alignment and assembly. Do this inspection regularly. Look for any damaged element or malfunctioning part. Replace immediately in a Authorized
  Service Center.

• Accessories.
  CAUTION
  Use only accessories or spare parts indicated in this
  Manual or certified by .

• Never leave the tool running unattended.
  CAUTION
  Disconnect the tool from the air supply after operating and before storing in a safe place to prevent accidents.

Risk Control

when Using Pneumatic Tools

Injury Risk to Head and Eyes

WARNING

•  Compressed air used with pneumatic tools may be dangerous. Objects like vices, burr, splinters, dust and other residues can get shot out at great speed driven by the airflow and enter into your eyes or hit your head. Airflow by itself can cause damage on soft tissues in eyes, ears, etc.

CAUTION

• Tool’s accessories can loosen or break and sent particles towards the operator or other people in the work area.

Prevent injury to head and eyes

• When operating pneumatic equipment wear protecting eyeglasses complying with ANSI Z87.1 Standard. As an additional protection wear a mask.
• Never aim the airflow to people or animals.
• Disconnect the air hose from the tool when not in use.
• Never leave the tool unattended when connected to the air inlet.
• Before using the tool verify all the parts and accessories are securely fastened.

Risk of explosion

WARNING

•  Inadequate handling of pressure in pneumatic equipment may cause an explosion and severe injury, as well as, using any gas different from compressed air causes explosions.

Preventing an explosion

• Before using the tool double-check that the compressed air supply is regulated to the tool specified pressure and is not over that level.
• Never connect the tool into a pressure supply exceeding 200 PSI, neither oxygen nor any other bottled gas, combustible or reactive.
• Use clean, dry and regulated compressed air with pressure between 70 PSI and 110 PSI.

Risk of Hearing Loss

WARNING

•  Being exposed to noise generated by pneumatic tools during long periods of time can permanently damage hearing and cause hearing loss.

Preventing Hearing Loss

•  When operating pneumatic equipment always wear hearing protection complying with ANSI S3.19 Standard.

Risk of Injury

WARNING

•  Damaged hoses can bust and cause severe injuries or hearing loss.

Preventing Injuries

• Do not abuse the hose or the connectors.

• Keep the hose away from sharp or abrasive surfaces.

• Disconnect the hose when loading the cartridge.

• Never use the hose to carry the tool.

• Never pull the hose for disconnect it.

• Do not expose the hose to heat, oil or solvents.

• Before operating the tool verify the hoses are not damaged.

• Use hoses that support at least, 150 PSI or 150% of the system maximum pressure, whichever is higher.

• Brackets get lose and be projected causing severe injuries or property damage.

• Tools to start unexpectedly may cause severe injuries .

• Poorly maintained tools and accessories may cause severe injuries.

• Damaged or banged tools may cause severe injuries.

• Double check that all the connections and brackets are correctly installed.

• Never carry the tool holding the trigger.

• Disconnect the tool air hose when not in use.

• Never leave the tool unattended when connected to the air inlet .

• Keep the tools clean. A well-kept and lubricated tool delivers a better performance and is easier to control.

• Any repairs can only be carried out in a
  Authorized Service Center.

• Do not use tools and accessories with damaged or banged parts.

Parts

Assembly

Nozzles Installation

• You can install in the riveter the nozzle that fits best the rivet stem diameter.
• Use the wrench to set or remove the nozzles in the riveter head tip.
• Double check the nozzle is tight before operating the riveter.

Protection Guard Installation

• The protection guards prevent the stems to hit the operator during the application.
• The stems are shot out the riveter rear side, through the adjusting knob orifice.
• Install the protection guard is the rear side of the riveter as shown in the illustration.

Start Up

Air Inlet Connection

• Connect the air hose to the tool with an adapter (not included). Screw the adapter to the tool. Air inlet connection.
• If using various pneumatic tools and only one compressor, a fast coupling (not included) is recommended, together with the adapter, to quickly connect and disconnect the tools and interchange them easily.

Turning ON

• Turn ON the air compressor until is full.
• Regulate the compressor air outlet pressure, from 80 PSI, up to 100 PSI.

WARNING
The tool operates in the pressure range mentioned above. If operating in a higher range, the service life of the machine will be shorter.

•  Let some air running through the hose and the coupling to verify both are clean before connecting into the tool.

Operation

• Insert the rivet stem in the river nozzle.
• To hold the rivet in any position, see the section “Vacuum System”.
• Find the orifice to put the rivet into and insert the rivet head in it.
• Hold firmly the riveter and press the trigger.
• Release the trigger and remove the riveter.

Vacuum System Adjustment

•  To activate the vacuum system, turn the adjusting knob counterclockwise until getting the desired rivet fastening.

NOTE When activating the vacuum system, the air pressure lowers, therefore the working pressure needs adjusting. See the “Turning ON” section.

WARNING When not operating in the pressure range established, the riveter cannot separate the stem from the rivet.

• To deactivate the vacuum system, turn the adjusting knob clockwise.

Maintenance

Cylinder

• Remove the cylinder cover using the wrench (A).
• Remove the cylinder piston (B) using a wrench.
• Clean the inside, the piston shaft (C) and the ring (D).
• Add grease into the inner wall of the cylinder and ring.
• Fill the orifice where the piston shaft is inserted (E). Use lubricating oil SAE-30 up to the washer first level. Set the piston back in place and close the cover. Tighten firmly using the wrench.

Riveter Chucks

• To carry out maintenance in the riveter chucks you need to remove them with the wrenches (A), then, disassemble the head parts (B).
• Clean all the pieces and apply lubric.
• Assemble back the chuck. Using the wrench with adjusting limits to assure the head length is adequate. TPN-883: 2 13/16” and TPN-884: 3 5/16” (C). Otherwise, the riveter performance may be deficient..

Lubrication

• Pneumatic tools require constant lubrication through the entire service life and when operating.
• Compressed air used for the tool contains humidity. It can rust the tool mechanism.
• To prevent this possibility, apply constantly lubricating oil using the Brand UNI-LL-1/4 Centralized Filter-Oil Feeder System install between the air compressor and the tool.

WARNING

•  Oil in excess is immediately ejected through the air flushing. Always keep the air flush free of obstructions. Never point it towards people or objects.
• When not using the tool for long periods of time, thoroughly careful lubrication is needed.
• After each 60-hours operation, the tool mechanism need to be lightly greased. Grease in excess may lower the tool power.

Service

•  Service the tools every 3 months only in a Authorized Service Center. Service and maintenance carried out by non-certified personnel may result dangerous and can cause personal injury and makes the product Warranty void.
• Tool malfunctioning due to failure to use the dose lubrication recommended, not following the instructions in this manual or repairs carried out by personnel not certified by , is not covered in the Warranty. We reserve the right to make technical improvements with no previous notice.

Authorized Service Centers

In the event of any problem contacting a Truper Authorized Service Center, please see our webpage www.truper.com to get an updated list, or call our toll-free numbers 800 690-6990 or 800 0187-8737 to get information about the nearest Service Center.

Warranty policy

This product is guaranteed for 2 years. To make the warranty valid or purchase parts and components you must present the product in Corregidora 22, Col. Centro, Alc. Cuauhtémoc, CDMX C.P. 06060 or at the establishment where you purchased it, or at any Truper® Service Center listed in the annex to the warranty policy and/or in www.truper.com . Transportation costs resulting from compliance of this warranty will be covered by For questions or comments, call 800-690-6990. Made in Taiwan. Imported by Truper, S.A. de C.V. Parque
Industrial 1, Parque Industrial Jilotepec, Jilotepec, Edo. de Méx. C.P. 54257 Tel.: 76 1782 9100.

Stamp of the business. Delivery date:

www.truper.com

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