ATOMSTACK A5 Pro Laser Engraving Machine Instruction Manual

June 14, 2024
ATOMSTACK

ATOMSTACK A5 Pro Laser Engraving Machine

Product Information

Specifications

  • Product: ATOMSTACK A5 Pro Laser Engraving Machine
  • Manufacturer: Shenzhen AtomStack Technologies Co., Ltd.
  • Email: support@atomstack3d.com
  • Recommended Materials: Wood, bamboo, leather, plastic, fabric, paper, opaque acrylic, glass
  • Not Recommended Materials: Metal, precious stones, transparent materials, reflective materials

Product Usage Instructions

Security Statement
Ensure the engraver is securely fixed in a horizontal position to prevent accidents. Do not point the laser at people, animals, or combustible objects.

Disclaimer and Warning
Do not engrave materials with unknown properties to avoid potential hazards. Always use the provided power adapter with a ground wire to prevent fire and electric shock accidents.

AtomStack A5 PRO Engraver Introduction
The AtomStack A5 Pro is a laser engraving machine designed for engraving on various materials such as wood, leather, and acrylic. It comes with safety features to ensure secure usage.

Software Installation and Use

  1. Download LaserGRBL software from the official website.
  2. Install the software by double-clicking the installation package and following the on-screen instructions.
  3. Add custom buttons to the software for personalized usage.

Techniques for Using Machines
Follow the recommended techniques provided by the manufacturer for optimal engraving results. Ensure proper ventilation in the workspace when operating the machine.

Common Materials and Recommended Engraving Parameters
Refer to the manual for common materials suitable for engraving and cutting with the machine. Adjust the engraving parameters based on the material being used for best results.

Common Problems, Possible Causes, Treatment
Refer to the troubleshooting section of the manual for common issues that may arise during operation. Follow the recommended treatments to resolve problems efficiently.

FAQ

  • Q: Can I engrave metal with the AtomStack A5 Pro?
    A: No, it is not recommended to engrave metal with this machine. Refer to the list of recommended materials in the manual for safe usage.

  • Q: How do I ensure power safety when using the Laser Engraver?
    A: Use the provided power adapter with a ground wire and plug it into a socket with a ground wire to prevent fire and electric shock accidents.

Security Statement

Before Using the laser engraving, please read this safety guide carefully, it mentions situations that require special attention and includes warnings of unsafe practices that can cause damage to your property or even endanger your personal safety.

Laser safety

  • AtomStack A5 PRO uses Type 4 laser product. The lasers are very powerful and can cause eye injuries and burn the skin.
  • We have installed a laser cover on the laser. To a large extent, the shield filters out the diffuse light from the laser spot. However, it is still recommended to wear laser goggles when using the laser engraver.
  • Avoid exposing your skin to Type 4 laser beams, especially at close range.
  • Teens must be supervised by parents while using the machine.
  • Do not touch the laser engraving module while it is switched on.

Fire safety

  • The high-intensity laser beam generates extremely high temperatures and a lot of heat due to it burns the substrate when it cuts.
  • Some materials can catch fire during the cutting process, then create gas and smoke inside the equipment.
  • When the laser beam hits the material, Usually, there will be a small flame. It will move with the laser and will not remain lit as the laser passes over it.
  • Do not leave the machine alone during the engraving process.
  • Please do remember to clean the laser cutter of debris, scraps and flammable materials after use.
  • Always keep a working fire extinguisher nearby.
  • Safety against fumes or airborne contaminants
  • When using a laser engraver, fumes, vapors, and particles are generated from the material (plastics and other flammable materials), there are potentially toxic . These fumes or airborne contaminants can be hazardous to health.

Material safety

  • Do not engrave materials with unknown properties.
  • Materials Recommended: Wood, bamboo, leather, plastic, fabric, paper, opaque acrylic, glass.
  • Materials not recommended: Metal, precious stones, transparent materials, reflective materials etc.

Use Safety
Use the engraver only in horizontal position and ensure that it has been securely fixed to prevent fires caused by accidental shifting or dropping from the workbench during work.

It is forbidden to point the laser to people, animals or any combustible object, whether it is in working condition or not.

Power safety
To prevent accidental disasters such as fire and electric shock, the AtomStack A5 Pro Laser Engraver provides a power adapter with a ground wire. Plug the power plug into the power socket with a ground wire when using the Laser Engraver.

Disclaimer and warning

This product is not a toy and is not suitable for people under 15 years of age. Do not allow children to touch the AtomStack A5/A5 Pro laser engraving machine. Please be careful when operating in scenes with children.
This product is a multifunctional laser engraver, working in the power supply is normal and parts without damage will provide the experience of engraving, and cutting, visit https://www.atomstack.net/laserengraverdownload for the complete “user manual” and the latest instructions and warnings. Shenzhen AtomStack Technologies Co., Ltd. (Atomstack) reserves the right to update this Disclaimer and Safe Operation Guidelines.
Please be sure to read this document carefully before using the product to understand your legal rights, responsibilities and safety instructions; Otherwise, it may bring property loss, safety accidents and hidden danger of personal safety. Once you use this product, you shall be deemed to have understood, accepted and accepted all terms and contents of this document. The user undertakes to be responsible for his or her actions and all consequences arising therefrom. User agrees to use the Product only for legitimate purposes and agrees to the entire terms and contents of this document and any relevant policies or guidelines that AtomStack may establish. You understand and agree that AtomStack may not be able to provide you with the cause of the damage or accident and provide you with AtomStack’s after-sale service unless you provide the original engraving or cutting files, engraving software configuration parameters used, operating system information, video of the engraving or cutting process, and operational steps prior to the occurrence of a problem or failure.
AtomStack is not liable for any and all losses arising from the user’s failure to use the product in accordance with this manual.
Atomstack has the ultimate right to interpret the document, subject to legal compliance. Atomstack reserves the right to update, modify, or terminate the Terms without prior notice.

AtomStack A5 PRO Engraver Introduction

The AtomStack A5 PRO laser engraving can be used for engraving, and cutting. The AtomStack A5 PRO laser engraver uses a fixed-focus laser, traditional lasers are zoom lasers and require to look directly at the laser spot to find a proper size. The AtomStack A5 PRO laser is a fixed-focus laser, it only need a fixed-focus sheet to get the best engraving focal length. The laser shield helps us block most of the bright light, if we look directly at them, firstly the retina will be damaged and your vision will be reduced, secondly it will cause visual fatigue, decreasing productive and leaning efficiency. Thirdly, the light can inhibit the production of melatonin, which affects the quality of sleep. The laser shield can help to protect you from this damage. The AtomStack laser engraver has a laser power of 5W-5.5W, and it can cut some boards and engrave on stainless steel easily. AtomStack A5 PRO engraver supports PWM control (Pulse Width Modulation), which makes the engraved pattern more detailed.

Software installation and use

AtomStack supports the most popular LaserGRBL software, LaserGRBL is an open source, easy to use and powerful software, but unfortunately LaserGRBL only supports Windows (Win XP / Win 7 / Win 8 / XP / Win 10). For Mac users, of course, you can choose LightBurn, which is also an excellent engraver software, but this software needs to pay for $40. This software also supports Windows. The AtomStack A5 PRO engraver receives commands from the computer to move. The engraver needs to stay connected to the computer and cannot turn off the engraver software (LaserGRBL or LightBurn) during the engraving process . Since the calculations are done on the computer, the configuration of the computer will affect the speed and even the quality of the engraving. The following section will focus on the installation and use of the LaserGRBL software. LightBurn will briefly explain the installation and configuration process.

LaserGRBL Software Installation and Use

  1. Downloading software
    LaserGRBL is one of the most popular DIY laser engraving software in the world, LaserGRBL download website: http://lasergrbl.com/download/

  2. installing LaerGRBL
    Double-click the software installation package to start the software installation, and keep clicking Next until the installation is complete.

  3. Adding custom buttons:
    The software supports users to add custom buttons, you can add custom buttons in the software according to your usage. We recommend the official Custom Buttons from LaserGRBL. Custom button download address: http://lasergrbl.com/usage/custom-buttons/, the downloaded custom button shows as below:
    Next, we will load the custom buttons into the LaserGRBL software. In the LaserGRBL software, right-click on the blank space next to the bottom button (as shown in Picture 3.3) -> Import custom button, then select the custom button zip file downloaded before to import, keep pressing Yes (Y) until no window pops up.
    The installed software is shown as the following figure.

  4. Connect laser engraving machine

    • A. Connect the engraver to a computer with LaserGBRL software installed.
    • B. Plug in the power supply of the engraving machine.
    • C. Open the LaserGRBL software
    • D. Select the correct port number and baud rate in the software -115200, (in general, COM ports do not need to be selected manually, but if you have more than one serial device connected to the computer, it needs to do so, you can find the port of the laser engraver in the device manager of the Windows system, Or you can simply try the port numbers displayed one by one).
    • E. First, install CH340 Driver. In the LaserGRBL software, click “Tools”>”install CH340 Driver” to install the driver, and restart the computer after installation to connect.
    • F. Click on the lightning connection logo in the software. When the lightning logo changes to a red X, the connection is success.
  5. Setting Engraving Parameters

    • A. Select the engraving file.
      Open LaserGRBL software, click “File”> “Open File”, then select the graphics you want to engrave, LaserGRBL supports NC, BMP, JPG, PNG, DXF and other formats.

    • B. Picture parameters, engraving mode, engraving quality settings

    • a. LaserGRBL can adjust the sharpness, brightness, contrast, highlight and other attributes of the target picture, when adjusting the parameters of the picture, the factual effect will be shown in the right preview window, there is no standard here, just adjust the effect you want.

    • b. Engraving mode usually choose “line to line tracking” and “1bit
      dithering”, 1bit dithering is more suitable for engraving grayscale graphics. If you are going to cut, select the vector graphics or centerline engraving mode.

    • c. Engraving quality essentially refers to the line width of the laser scan, this parameter mainly depends on the size of the laser spot of the engraving machine, AtomStack A5 PRO engraver uses rectangular spot for 0.230.23mm, the core energy area of the spot size is about 0.080.15mm, Therefore, it is recommended to use an engraving quality of 8, The response to laser illumination varies from different materials, so the exact value depends on the specific engraving material.

    • d. at the bottom of the preview window, the image can also be rotated, mirror, cut, etc. operations.

    • e. After completing the above settings, click next to the the settings of carving speed, carving energy and carving size.

    • C. Engraving speed, engraving energy and engraving size Setting

    • a. recommending the engraving speed for 3000, this is the best value for the engraving effect after repeated experiments, of course you can increase or decrease the speed according to your preference, faster speed will save the engraving time, but it may reduce the engraving effect, slower speed is the opposite.

    • b. In the selection of the laser mode, there are two commands for laser, M3 and M4, it is recommended to use the M4 command for 1bit litter engraving, and M3 command for other cases. If your laser only has M3 instruction, please check whether the laser mode is enabled in the GRBL configuration, please refer to the official instructions of LaserGRBL for GRBL configuration.

    • c. Choose the engraving energy according to different materials, we have attached the engraving and cutting parameters of common materials at the end of the manual for your reference.

    • d. Finally, set the size you want to engrave, click on the “Create” button, all the engraving parameters has been set.

  6. Laser focus adjustment
    The effect of engraving or cutting depends largely on whether the laser is focused, most of the existing laser engraving machines on the market use a zoom laser, need to rotate the focus nut while staring at the laser dot with your eyes to observe whether the laser is focused. Staring at the laser dot for long periods of time can damage your eyes (even with goggles), What’s more, it’s difficult to distinguish small changes in focus, so it’s hard to find the best laser focus point.
    To solve this problem, we have abandoned the traditional zoom laser and installed a fixed-focus laser on the AtomStack A5 PRO engraver, with the specific focus point located 2mm from the bottom of the acrylic cover, and a fixed-focus piece is included in the package. To use the laser, simply adjust the height of the laser (one fixed focus piece away from the top surface of the object being engraved or cut).
    The following is the specific operations:

    • A. Moving the laser head over the object to be engraved or cut.

    • B. Placing a fixed-focus piece on the object to be engraved or cut.
      Picture 3.11 Placing fixed-focus piece

    • A. Loosen the fixing screws on the sliding rails on both sides of the laser to allow the laser to slide freely until it comes into contact with the fixed focus plate (once in contact, the laser can be lifted up slightly to remove the fixed-focus film at the end).

    • B. Picture 3.12 Adjusting the laser distance

    • C. Tighten the fixing screws of the slides on both sides of the laser.

    • D. Take out the fixed focus piece and finish focusing.

  7. Positioning

    • A. The engraver does not know what position to carve, so there is one important task before you start carving, that is positioning. We will complete the positioning operation in three steps.
    • B. Select the “Move to Center” button, the laser will move to the center of the pattern, placed the engraving below the laser at that time.
    • C. Click “light laser” button, the laser will emit a weak light, the laser emits irradiation point is the center of the engraving pattern, based on this, adjust the position of the engraved object!
    • D. Click “Profile Scan” button, the laser will start to scan the outer contour of the pattern on the computer, you can change the position of the engraved object again according to the scanned outer contour position. Besides: You can click on the “wrap-around” button for several times until the outer contour is at the position you want to engrave.
  8. Start, Termination carving or cutting
    After finishing all the above operations, click the green button as shown in the figure to start engraving. There is a number that can be edited next to the start button. It is the number of times of engraving or cutting, LaserGRBL allows multiple consecutive engraving or cutting of uniform shapes, this function is especially useful for cutting.

    • Termination
      If you want to terminate the job midway, you can click the terminate button as shown in the picture to terminate the engraving or cutting.

LightBurn Installation Tutorial
We can download the installation package from the LightBurn website: https://lightburnsoftware.com/pages/trial-version-try-before-you-buy

Double-click on the installation package to install and click “Next” in the pop-up window. (note: LightBurn is a paid software, for better experience we recommend you to buy the original one, here we will demonstrate the installation of the trial version)

Click Start Your Free Trial(Picture 3.22)

Click Find My Laser

Click Add Device

To set the origin, we usually set the origin in the front left.

If the software is not connected to the machine, we can select the port of the laser engraver like the following picture.

Techniques for using machines

  • A. the closer the laser is to the table, the less stable the structure will be, try to elevate the laser as far away from the table as possible when using the laser.
  • B. The core spot of the laser is a 0.23*0.23mm rectangular spot, and the width of the horizontal direction is 0.23mm, the length of the vertical direction is 0.23mm. Carving Delicate models is recommended to use the vertical direction.
  • C. Precise positioning of the pattern and the engraved object.
    • a. Move the laser to the lower left of the frame.
    • b. Using a ruler and pencil to draw a center point on the engraved object.
    • c. The shield must be parallel to the edge of the engraved object.
    • d. Click on the following two buttons in sequence to move the laser so that the laser point moves to the center of the engraving. Once the positioning is complete, you can start engraving.

Common materials and recommended engraving and cutting parameters

Table 5.1 Laser GRBL software common material engraving parameter table recommendation

Engraving| Material| Quality| Laser Options S-MAX| Engraving Speed| Engraving times
---|---|---|---|---|---
Basswood| 8| 800| 3000| 1
Hardwood| 8| 800| 3000| 1
Bamboo| 8| 800| 3000| 1
Acrylic| 8| 800| 3000| 1
Kraft paper| 8| 200| 3000| 1
Mirrors| 8| 800| 3000| 1
leather| 8| 200| 3000| 1
Stainless steel plate| 15| 1000| 100| 2

Table 5.2 Laser GRBL software common material cutting parameter table recommendation

Cutting| Material| thickness| Cutting Times| Engraving Speed| Laser Options S-MAX
---|---|---|---|---|---
Basswood| 2.5mm| 1| 150| 1000
2| 330| 1000
3| 450| 1000
Hardwood| 6mm| 2| 90| 1000
3| 150| 1000
5| 230| 1000
Bamboo| 2mm| 1| 200| 1000
2| 350| 1000
3| 460| 1000
Acrylic| 2.8mm| 1| 90| 1000
2| 210| 1000
3| 310| 1000
Kraft paper| 0.2mm| 1| 1200| 1000
2| 3000| 1000

Table 5.3 Lightburn software common material engraving parameter table recommendation

Engraving| Material| Line gap| Laser Options S-MAX| Engraving Speed| Engraving times
---|---|---|---|---|---
Basswood| 0.1| 95%| 2000| 1
Hardwood| 0.1| 95%| 3000| 1
Bamboo| 0.1| 70%| 3000| 1
Acrylic| 0.1| 100%| 1000| 1
Kraft paper| 0.1| 100%| 5500| 1
Mirrors| 0.1| 80%| 5000| 1
leather| 0.1| 100%| 15000| 1
Stainless steel plate| 0.1| 100%| 100| 1

Common Problems Possible Causes Treatment

Common problem Possible cause Solution

The engraving machine cannot be connected to the software (here refers to the LaserGRBL software)| Driver Missing, Cannot connect| In the LaserGRBL software, click “Tools”>”install CH340 Driver” to install the driver, and restart the computer after installation to connect
Multiple LaserGRBL software open repeatedly| Close LaserGRBL software that is open repeatedly
Incorrect port number| Select the correct port number
Incorrect baud rate selection| Baud rate to be selected: 115200
the data line is unconnected| Check whether the data line is connected correctly.
USB port problem of the computer| Try a different USB port
The engraving line is not straight| The belt is not tight| Re-tension the belt
Belt screws are not locked at both ends| Tighten the set screws on both ends of the belt
Rollers are not locked, brackets are wobbling| Adjust the eccentric nut under the bracket, lock the eccentric nut so that the bracket does not wobble.
The laser stand extends too much that causes the laser to shake.| Raise the laser to let it as close to the top as possible to reduce laser wobble

Customer Service:

  • For detailed warranty policy,please visit our official website at: www.atomstack.net
  • For Laser Engraver technical support and service,
  • please email: support@atomstack.net

Manufacturer: Shenzhen AtomStack Technologies Co., Ltd. Address: 202, Building 1, Mingliang Technology Park, No. 88 Zhuguang North Road, Taoyuan Street, Nanshan District, Shenzhen, Guangdong, China.

References

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