TOWN AND COUNTRY TC36 Country Home Burner Kit Instructions

June 12, 2024
Town and Country

TC36
COUNTRY HOME
BURNER KIT
INSTRUCTIONS
(NATURAL GAS ONLY)

PART# TC36.NG02DN
For TC36 & TC36 Arch
Series D Fireplaces

INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

These instructions are supplementary to the Installation and Operating Instructions supplied with the fireplace and should be kept together. Refer to the Installation and Operating Instructions for proper gas supply, safety requirements and operating instructions

Visit www. townandcountryfireplaces.net for the most recent version of this manual

Contents of Package

Burner/Grate Installation

1. Place the keyhole slots of the burner (Figure 3) over the two screws located on the firebox floor (Figure 2).

2. Slide the burner back to engage the screws in the small part of the keyhole slot and tighten screws (Figure 4).

3. Remove access cover to the valve control center from right side of firebox (Figure 5)

4. Attach the pilot and gas supply tubes to the bulk head fitting and tighten (Figure 6). Ensure the connections are gas tight.

5. Feed the ignition and sensor wires through the bulkhead plate to the interface module. Tuck the ignition and sensor wires below the supply tubes (Figure 7).

6. Attach the ignition and sensor wires to the Interface module as shown in Figure 8.

7. Reinstall the valve control center access panel (See Figure 5 on page 3).

A panel set must now be installed before the before the log grate can be installed. See Installation and Operating Instructions manual for details.

8. With a panel set installed, position the slots of the log grate securing brackets over the holes in the floor shield and secure with the two screws (Figure 9).

9. Attach rear deflector to rear of grate using the two screws provided (Figure 10).

Ember Material Placement

A large bag of ember material is shipped with the fireplace and needs to be installed to ensure optimum performance and flame appearance.

Pull apart the material into ember size pieces (approximately 1” squares) and gently place them into the burner pan. Do not compress, leave it loose for best performance.

Fill the burner pan level with the top of the pan at rear, and gradually slope forward to the firebox floor at the front, covering both burner tubes.

Place remaining ember material outside of the burner pan as desired to cover- up gas lines and brackets.

Note: Ember material placement and amount will affect flame appearance. More ember material results in lower flame height. Add or remove as needed until desired flame affect.

Log Placement

Gas plumbing and vent connections should be completed before proceeding.

The logs are fragile, and should be handled with care. Unpack and inspect log set. There should be a total of seven logs.

Position the logs as indicated by the following pictures. The three main logs have holes and / or pins.
Engage each pin in the corresponding holes. The four smaller logs do not have holes or pins. They rest in position. Locate as per the diagrams 12 through 19.

Note: Improper placement of logs will cause sooting on internal parts and glass. The logs may need to be repositioned slightly to avoid excessive flame impingement.

Gas Pressure Check

Note: To test the gas pressure, turn off the gas supply before removing the blanking plug from the supply pressure test port or manifold pressure test port.

Verify gas pressures with the fireplace lit and on the highest setting.

1. Remove the blanking plug from the pressure test port. The plug is located between the right side lintel and firebox side (Figure 20).
2. Thread the extension test fitting into the open test port (Figure 21)
3. Attach a pressure gauge onto the fitting.
4. When testing is complete remove the extension test fitting and replace the plug. Thread sealant will be required to ensure a gas tight connection.

Correct gas pressure requirement:

Supply Pressure                           Natural Gas
(For purpose of input adjustment)
Min. Pressure                               5.0″ WC
Max. Pressure                              13.9″ WC

Manifold Pressure

Maximum                                      3.5″ WC
Minimum                                       1.6″ WC

Burner Flame Adjustment

The air shutter on the burner tube controls the primary combustion air to the gas burner and is preset at the factory for natural gas fuel. Some adjustment may be necessary to obtain desired flame and to eliminate carbon deposits. Evaluate flame appearance after the fireplace has reached operating temperature. See Figure 23 for proper flame pattern.

Open primary air shutter if the logs, glass, and firebox have carbon accumulation and/or the flames are long, dark and stringy. The shutter may also be opened to enhance the ember material glow and lessen the flame height.

Caution: Proper air shutter setting is a must. The flame should be just orange and “lazy”. It should NEVER be set to create sooting on internal parts and glass.

To Adjust:

  1. Open and remove window frame and set aside. See “Window Frame Removal” section found in the Installation and Operating Instructions manual.
  2. Remove the log set and set aside.
  3. Remove the air deflector from the log grate.
  4. Loosen the screw in the Primary Air Shutter (Figure 24).
  5. Rotate the shutter to increase or decrease the amount of primary air.
  6. Re assemble in reverse order.

Replacement Parts

(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)

ITEM                 DESCRIPTION                                PART NO.

1              COUNTRY HOME BURNER KIT ……… TC36.NG02DN

2             COUNTRY HOME LOG SET ……………. 5098.746108

3            ORIFICE, NATURAL GAS ……………………. 80001626

4            PILOT ASSEMBLY, CONVERTIBLE….. TCRP.5005025

5            MAIN SUPPLY TUBE……………………………. 5019.223

6            PILOT TUBE……………………………………….. 5019.225

KIT CONTENTS:

1                           BURNER ASSEMBLY

1a …………………………………………………….. GRATE
1b………………………………………….BURNER TRAY
1c ………………………………………………. MANIFOLD
1d………………………………….. DORMONT FITTING
1e ………………………………TCCV PILOT BRACKET
1f……………….BURNER TRAY SUPPORT SHIELD
1g……………….. BURNER TRAY SHIELD GASKET
1i ……………………………………….. AIR DEFLECTOR

2                         7 PCS LOG SET

3                         ORIFICE

4                         PILOT ASSEMBLY, CONVERTIBLE

5                         MAIN SUPPLY TUBE

6                         PILOT TUBE

© 2017 Copyright Pacific Energy Fireplace Products LTD

Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws.

For technical support, please contact your retailer

Web site: www.townandcountryfireplaces.net

2975 Allenby Rd., Duncan, BC V9L 6V8

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