TOWN AND COUNTRY TC30 Country Home Burner Kit Instructions

TOWN AND COUNTRY TC30 Country Home Burner Kit

Product Information

The TC30 Country Home Burner Kit (Natural Gas Only) is a supplementary installation kit for TC30 Series D fireplaces. The kit includes a burner assembly, hardware package, 7 pc log set, ember material, and log grate. The product SKU# is 22150007 and the latest version of the manual can be found on www.townandcountryfireplaces.net.

Product Usage Instructions

1. Attach the burner assembly to the firebox floor using screws as shown in Figures 2 and 3.
2. Connect the pilot and gas supply tubes to the bulkhead fitting and ensure gas-tight connections as shown in Figure 6.
3. Feed ignition and sensor wires through the bulkhead plate and attach to the interface module as shown in Figure 8.
4. Install a panel set before securing the log grate to the floor using screws as shown in Figure 9.
5. Attach the rear deflector to the rear of the grate using screws as shown in figure 10.
6. Place the glowing ember material as desired as shown in figure 11.
7. Handle the seven logs with care and position them according to diagrams 12 through 19. The three main logs have holes and/or pins that should be engaged in corresponding holes, while the four smaller logs rest in position.
8. Complete gas plumbing and vent connections before proceeding with log placement.

Note: The user manual should be retained for future reference and installation and operating instructions supplied with the fireplace should be referred to for proper gas supply, safety requirements, and operating instructions.

Contents of Package

Burner/Grate Installation

1. Place the keyhole slots of the burner (Figure 3) over the two screws located on the firebox floor (Figure 2).
2. Slide the burner back to engage the screws in the small part of the keyhole slot and tighten screws (Figure 4).
3. Remove access cover to the vavle control center from right side of firebox (Figure 5)
4. Attach the pilot and gas supply tubes to the bulkhead fitting and tighten (Figure 6). Ensure the connections are gas-tight.
5. Feed the ignition and sensor wires through the bulkhead plate to the interface module. Tuck the ignition and sensor wires below the supply tubes (Figure 7).
6. Attach the ignition and sensor wires to the Interface module as shown in Figure 8.
7. Reinstall the valve control center access panel (See Figure 5 on page 3).
   • A panel set must now be installed before the log grate can be installed. See the Installation and Operating Instructions manual for details.
8. With a panel set installed, position the slots of the log grate securing brackets over the holes in the floor shield and secure with the two screws (Figure 9).
9. Attach rear deflector to rear of grate using the two screws provided (Figure 10).

Ember Material Placement

• A large bag of ember material is shipped with the fireplace and needs to be installed to ensure optimum performance and flame appearance.
• Pull apart the material into ember size pieces (approximately 1” squares) and gently place them into the burner pan. Do not compress, leave it loose for best performance.
• Fill the burner pan level with the top of the pan at rear, and gradually slope forward to the firebox floor at the front, covering both burner tubes.
• Place remaining ember material outside of the burner pan as desired to cover-up gas lines and brackets.
  • Note: Ember material placement and amount will affect flame appearance. More ember material results in lower flame height. Add or remove as needed until desired flame affect.

Log Placement

Gas plumbing and vent connections should be completed before proceeding.
The logs are fragile, and should be handled with care. Unpack and inspect log set. There should be a total of seven logs. Position the logs as indicated by the following pictures. The three main logs have holes and / or pins. Engage each pin in the corresponding holes. The four smaller logs do not have holes or pins. They rest in position. Locate as per the diagrams 12 through 19.
Note: Improper placement of logs will cause sooting on internal parts and glass. The logs may need to be repositioned slightly to avoid excessive flame impingement.

Gas Pressure Check

Note: To test the gas pressure, turn off the gas supply before removing the blanking plug from the supply pressure test port or manifold pressure test port. Verify gas pressures with the fireplace lit and on the highest setting.

1. Remove the blanking plug from the pressure test port. The plug is located between the right-side lintel and the firebox side (Figure 20).
2. Thread the extension test fitting into the open test port (Figure 21)
3. Attach a pressure gauge onto the fitting.
4. When testing is complete remove the extension test fitting and replace the plug. Thread sealant will be required to ensure a gas-tight connection.

Correct gas pressure requirement:

• Supply Pressure: Natural Gas
• Min. Pressure: 5.0″ WC (For the purpose of input adjustment)
• Max. Pressure: 13.9″ WC
• Manifold Pressure:
• Maximum:  3.5″ WC
• Minimum: 1.6″ WC

Burner Flame Adjustment

The air shutter on the burner tube controls the primary combustion air to the gas burner and is pre-set at the factory for natural gas fuel. Some adjustment may be necessary to obtain desired flame and to eliminate carbon deposits. Evaluate flame appearance after the fireplace has reached operat-ing temperature. See Figure 23 for proper flame pattern. Open primary air shutter if the logs, glass, and firebox have carbon accumulation and/or the flames are long, dark and stringy. The shutter may also be opened to enhance the ember material glow and lessen the flame height.

Caution: Proper air shutter setting is a must. The flame should be just orange and “lazy”. It should NEVER be set to create sooting on internal parts and glass.

To Adjust:

1. Open and remove the window frame and set it aside. See the “Window Frame Removal” section found in the Installation and Operating Instructions manual.
2. Remove the log set and set it aside.
3. Remove the air deflector from the log grate.
4. 4Loosen the screw in the Primary Air Shutter.
5. Rotate the shutter to increase or decrease the amount of primary air.
6. Reassemble in reverse order.

Replacement Parts

(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)

KIT CONTENTS:

1. BURNER ASSEMBLY
   • 1a GRATE
   • 1b AIR DEFLECTOR
   • 1c BURNER TRAY
   • 1d PILOT SHIELD
   • 1e BLOCKER PLATE
   • 1f MANIFOLD
   • 1g 1/2 PIPE TO 1/2 TUBE CONNECTION
   • 1h PILOT BRACKET
   • 1i HEAT SHIELD
   • 1j HEAT SHIELD INSULATION
2. 7 PCS LOG SET
3. ORIFICE, NATURAL GAS (#32)
4. PILOT ASSEMBLY, CONVERTIBLE
5. MAIN SUPPLY TUBE
6. PILOT TUBE

© 2017 Copyright Pacific Energy Fireplace Products LTD Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws.
For technical support, please contact your retailer

• Web site: www.townandcountryfireplaces.
• net 2975 Allenby Rd.
• Duncan, BC V9L 6V8

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
These instructions are supplementary to the Installation and Operating Instructions supplied with the fireplace and should be kept together. Refer to the Installation and Operating Instructions for proper gas supply, safety requirements, and operating instructions
Visit www.townandcountryfireplaces.net for the most recent version of this manual

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