SEALEY GDM200F.V2 Floor Pillar Drills Instruction Manual

SEALEY GDM200F.V2 Floor Pillar Drills Instruction Manual

MODEL NO’S: GDM200F.V2, GDM160F.V2, GDM140F

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY

2. INTRODUCTION

For a small premium over the cost of a bench drill, you can avoid tying up valuable bench space. These drills have adjustable tilting tables and rise and fall height adjustment by rack and pinion. All models are fully CE certificated and approved for use in educational establishments and the industrial workplace. Fitted with no-load voltage switch and locking cover to prevent accidental starting. Mortise attachment available, order Model No. MA10.

3. SPECIFICATION

4. CONTENTS

4.1. PACKAGE CONTENTS Unpack the parts listed below and check to ensure they are in good condition. Any queries must be reported to your stockist immediately.

1. Head Assembly
2. Column with Flange
3. Adjusting Handle with Set Screw (table)
4. Pivoted Clamp Bolts (2 – table arm & bracket)
5. Arbor
6. Wedge
7. Base
8. Feed Handle and knobs
9. Table
10. Bolts and Washers (4)
11. Set Screws (2)
12. Hex. Keys (2)
13. Chuck and Key
14. Table Arm, Bracket & Worm
15. Rack and Rack Ring
16. Safety Guard

5. ASSEMBLY

NOTE: Figures are illustrative and may differ in detail from your drill.

5.1. ASSEMBL
5.1.1. Place the column assembly on the base, align holes and secure with the bolts and
washers provided.
5.1.2. Install table bracket onto column together with rack (fig.1), engaging gear in bracket with rack.
5.1.3. Install the rack collar and tighten firmly (fig.2).
5.1.4. Install table adjusting handle (fig.2.A) and pivoted clamp bolt (the longer of the two – fig.2.B).
5.1.5. Tighten the handle set screw (with the hex. key provided) and the bracket clamp bolt.
5.1.6. Install the table and table clamp bolt (fig.3).
5.1.7. Carefully place the head assembly over the column and slide it into position.
Align head with base.
5.1.8. Fit the two set screws in the side of the head and tighten with hex. key (fig.4) to lock head in position.
5.1.9. Fit the feed handle to the hub of the pinion shaft (align pin with slot) and retain with central screw.
5.1.10. To install chuck: open the chuck jaws completely by turning the chuck key anticlockwise. Place a piece of wood on the drill table (to prevent the chuck from getting damaged).
5.1.11. Insert arbor (fig.5.B) into drill spindle (reduced diameter end first), fit chuck to protruding end of arbor and hold in place.
5.1.12. Turn feed handle to bring nose of chuck down onto wood (fig.5). Firmly pull on feed handle to seat arbor tapers in spindle and chuck.
5.1.13. Loosen clamp screw on safety guard mounting collar, pass guard up over chuck and fit collar round flange of quill shaft. Ensure guard pivot is central and tighten clamp screw.
5.2. DRILL MOUNTING
5.2.1. For stability and safety it is important that drill base is securely bolted in place.
5.2.2. Ensure that the mounting surface is capable of supporting the drill together with the weight of the heaviest likely workpiece.

OPERATION

WARNING! Ensure the drill is unplugged from the mains power supply before commencing.
6.1. INSTALL DRILL BIT
6.1.1. Insert drill bit into chuck jaws to 1” (25mm) deep (avoid inserting small bits too far) and centre
bit in chuck before tightening.

6.2. ADJUSTING THE TABLE
6.2.1. To adjust table up or down, loosen the clamp bolt (fig.2.B) then turn the bracket handle (fig.2.A).
6.2.2. To adjust table tilt, loosen the work table bolt (fig.2.C), remove locking pin (below bolt) and adjust
to the desired angle using the angle scale, then retighten. When returning table to horizontal replace locking pin.
6.2.3. To turn the table around the column, loosen the rack collar slightly, then loosen the clamp bolt (fig.2.B).
6.2.4. Turn the table to the desired position then secure the bolt and the rack collar.

6.3. ADJUSTING THE SPEED
NOTE: the belt cover is fitted with a micro-switch to prevent drill operation with the cover open.
6.3.1. Open the pulley case and loosen the belt tension lock screws (fig.6.A) – one either side of head.
6.3.2. Choose the speed for drilling operation (see drill speed chart – Section 7) and move the belts to the correct position for that speed, as shown on the chart inside the pulley cover.

6.4. BELT TENSION
6.4.1. With the belt tension lock screws (fig.6.A) loose and using hand pressure on the adjusting handle (fig.5.C), set tension so that belt deflection is no more than 1/2” (13mm). Tighten lock screws.

6.5. POSITIONING THE WORKPIECE
6.5.1. Use a piece of wood to rest the workpiece on.
The drill bit may break through the workpiece and damage the table otherwise.
The wood should rest on the table so that one end of it is against the left side of the column, to prevent it spinning when the drill bit breaks through the workpiece.
6.5.2. For small workpieces that cannot be clamped to the table, use a drill vice (not included). Vice must be clamped or bolted to table.

6.6. SETTING THE DRILL DEPTH
6.6.1. Use the scale on the side of the drill head near the drill handle.
6.6.2. Loosen locking screw (fig.5.D) and set the scale to the depth desired. Tighten locking screw.
6.6.3. When ready to drill, simply pull the feed handle. The drill will stop at the set depth.

7. DRILL SPEEDS

8. MAINTENANCE

WARNING! Disconnect drill from mains power before changing accessories, servicing or performing any maintenance.
8.1. Clean the tool after each use. A coat of maintenance spray applied to the table and column will help to keep the surfaces clean.
8.2. Blow out any dust that may have accumulated in the motor.
8.3. Periodically lubricate table elevation rack/gear/worm mechanism and the spindle sleeve exterior.
8.4. BELT CHANGING – Instructional video available on Sealey YouTube channel.
8.4.1. Isolate the drill from the power supply.
8.4.2. Remove the belt tension as in section 6.4.
8.4.3. Remove the belt(s) and replace with another of the same specification.
8.4.4. Re-tension the belts as in section 6.4.
8.4.5. Close and secure the pulley case.

9. TROUBLE SHOOTING

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid waste authority for recycling information.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call our technical team on technical@sealey.co.uk or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

01284 757500

01284 703534

sales@sealey.co.uk

www.sealey.co.uk

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