FoxEss 22kW EV Charger User Manual

FoxEss 22kW EV Charger User Manual

Notes on This Manual

1.1 Scope of Validity

This manual describes the assembly, installation, commissioning, maintenance and troubleshooting of the following model(s) of Fox products:

Note: Please keep this manual where it will be accessible at all times.

1.2 Target Group

This manual is for qualified electricians. The tasks described in this manual only can be performed by qualified electricians.

1.3 Symbols Used

The following types of safety instructions and general information appear in this document as described below:

Safety

FoxESS EV chargers are designed and tested in accordance with international safety requirements. However, certain safety precautions must be taken when installing and operating this. The installer must read and follow all instructions, cautions and warnings in this installation manual.

• All operations including transport, installation, start-up and maintenance, must be carried out by qualified, trained personnel.
• The electrical installation & maintenance of the charger shall be conducted by a licensed electrician and shall comply with local wiring rules and regulations.
• Before installation, check the unit to ensure it is free of any transport or handling. Unauthorized removal of necessary protections, improper use, incorrect installation and operation may lead to serious safety and shock hazards or equipment damage.
• Do not install the equipment in adverse environmental conditions such as in close proximity to flammable or explosive substances; in a corrosive or desert environment; where there is exposure to extreme high or low temperatures; or where humidity is high.
• Do not use the equipment when the safety devices do not work or are disabled.
• Use personal protective equipment, including gloves and eye protection during the installation.
• Inform the manufacturer about non-standard installation conditions.
• Do not use the equipment if any operating anomalies are found. Avoid temporary repairs.
• All repairs should be carried out using only approved spare parts, which must be installed in accordance with their intended use and by a licensed contractor or authorized FoxESS service partner.
• Liabilities arising from commercial components are delegated to their respective manufacturers.

Packing List

Introduction

Socket version

Plug version

Technical Data

Charger installation

6.1 Product Handling

To ensure safety, the following points should be paid attention to:

• All accessories are placed separately during transport or handling.
• Avoid violent shock and impact, and take it lightly.
• Avoid inversion.

6.2 Out of the box inspection

• Open the charging pile packaging, please check the random attachment according to the attachment list.
• Check the charging pile for damage in transport. If damage or missing parts are found, do not boot up and inform the carrier and dealer. Determine if this machine is the model that you want to purchase.

Note: Please keep the packing boxes and packaging materials for future handling.

6.3 Install

• Pre-installation preparation
  The following tools are required for the installation:
  Cross screwdriver, special plum screwdriver, stripping pliers, pressing pliers.

• Installation precautions
  Please strictly follow the wiring requirements and correct access. Please confirm that all fasteners are locked to secure the charging pile.

• Installation placement environment and location
  – The area where the charger must be placed must be well ventilated, far away from water, combustible gas and corrosive agent.
  – Ensure that the ground or installation platform can withstand the weight of the charger.
  – If the charger is disassembled and used at low temperature, there may be water droplets condensation phenomenon, be sure to wait for the charger inside and outside completely dry. After dryness can be installed and use, otherwise there is a danger of electric shock.
  – Please place the charger near the mains input to disconnect the mains input switch and cut off the power supply in an emergency

Note: The actual installation needs to comply with local installation requirements and local safety regulations.

Ensure that the wall or column is vertical or positive 15 ° before installation.

• Wall-mounted installation method:
  1. Open the package and mark 4 holes in the wall (φ 8 * 50mm).
  2. Fit into the expansion tube.
  3. Attach the mounting backplane with screws to the mounting wall.
  4. Attach the bracket to the charger.
  5. Hang the charger into the mounting back plate and screw it.
  6. Installation completed.

Note: Installation wall angle 90°±15，thickness > 50mm

• Floor type / Vertical installation method:
  1. Drill holes on the cement floor, four holes with diameter φ 12mm deep 60mm screws and one φ 60mm through duct hole.
  2. Install and fix the anchor screws.
  3. The input line runs through the column hole through the bottom of the column.
  4. Install the backplane is fixed to the landing column with screws.
  5. Attach the bracket to the charger.
  6. Hang the charger into the mounting back plate and screw it well.
  7. Installation completed.
  

Note: The angle of cement ground 90+15°~-0°

Electrical Connection

Step 1: Peel five L1, L2, L3, N and PE copper 16mm with wire stripping pliers, and press L1, L2, L3, N, PE and tube terminals with terminal pliers.
Step 2: Loosen the screw nut and puncture the hole.
Step 3: Open the side cover, load the cable (13-18mm) and tighten the gram head.
Step 4: Unscrew the terminal screws. Link L.N.PE line lock the terminal screw, lock the side cover.

Note：choose7~9 AWG five core wire

APP download

Users can scan the QR code (Android and IOS ) in the quick installation manual, or go to the AppStore and Google Play to search for FoxSwitch.

Operation

8.1 Charger Status Indicators

8.2 Charging mode and Operation

Users can set three charging modes through the charging mode setting interface of the APP: controlled, locked, plug and charge.

A. Plug and charge mode

Charging will start automatically after EV plugged in. If you want to stop the charging, just press thestop button on the side of the charger.

• Start Charging:
  1. Set the charger to the Plug and Charge mode
  2. Insert the charging plug into the EV
  3. Charging session started

• Stop Charging:
  Press the stop button on the side of the charger

B. The controlled mode

Initiate or cease charging by using APP or by swiping RFID card on this mode. You can also useAPP for Reservations.

The controlled mode with RFID card

• Start Charging:
  1. Set the charger to the Controlled mode
  2. Insert the charging plug into the EV
  3. Click to Start the Charge on the APP
  4. Waiting for authorizing
  5. Charging session started

• Stop Charging:
  1. Swipe card
  2. Charging session end
  

The controlled mode with APP

• Start Charging:
  1. Set the charger to the Controlled mode
  2. Insert the charging plug into the EV
  3. Click to Start the Charge on the APP
  4. Waiting for authorizing
  5. Charging session started

• Stop Charging:
  1. Click to Stop the Charge on the APP
  2. Charging session end

C. The locked mode

On this mode, the charger is locked and cannot be used.

Note： Please refer to the app user manual for the specific operation of the app.

Maintenance

Troubleshoot by Alarm information on APP or LCD display.
If fault occurs, users can check the fault information on the APP or by blinks of the LED indicator light.

Decommissioning

10.1 Dismantling the charger

• Disconnect the charger from AC Input and AC output.
• Disconnect communication and optional connection wirings. Remove the charger from the bracket.
• Remove the bracket if necessary.

10.2 Packaging

If possible, please pack the charger with the original packaging. If it is no longer available, you canalso use an equivalent box that meets the following requirements.

• Suitable for loads more than 30 kg
• Contains a handle
• Can be fully closed

10.3 Storage and Transportation

Store the charger in dry place where ambient temperatures are always between -40°C- +70°C.Take care of the charger during the storage and transportation; keep less than 4 cartons inone stack. When the charger or other related components need to be disposed of, please ensure it is carried out according to local waste handling regulations. Please be sure to deliver any charger that needs to be disposed from sites that are appropriate for the disposal in accordance with local regulations.

The copyright of this manual belongs to FOXESS CO., LTD. Any corporationor individual should not plagiarize, partially or fully copy (including software, etc.), andnoreproduction or distribution of it in any form or by any means is permitted. All rightsreserved.Add: No.939, Jinhai Third Road, New Airport Industry Area, Longwan District, Wenzhou, Zhejiang, China
Tel: 0510- 68092998
WWW.FOX-ESS.COM.

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