BMS 600 RF-EFI Stallion UTV 594Cc/37 Hp, EFI Water and Oil Cooled Engine Installation Guide

ASSEMBLY INSTRUCTIONS FOR TSC STORES
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UNPACKING THE UNIT

A. Remove all screws from the crate.
B. Remove all parts from the vehicle unpackage everything.

ROLL CAGE INSTALLATION

PART 1 ASSEMBLE THE ROLL BAR
Assemble all three pieces of roll cage (front the top and rear) before mounting it to the unit.

IMPORTANT
Please make sure to install the washers in the correct order first insert the lock washer and then insert the regular washer to the bolt.

Installation

1.  Assemble the top roll cage to the front and rear roll bar.
2. Insert the bolt with the washers into the roll bar.
3. Tighten all eight bolts with the washers to 40 ft-lbs.

PART 2 MOUNTING THE ROLL CAGE
Mount the roll cage to the mainframe and install the bolts, washers, and nuts without tightening.

IMPORTANT
Please note that this step requires two people to mount the roll cage onto the mainframe.

Installation

1.  Insert the bolt with washers into the rear roll bar.
   

2. Insert the bolt with nuts into the front roll bar and tighten the rear and front bolts to 40 ft-lbs

WINDSHIELD INSTALLATION

Installation Place your windshield over the front of your roll cage.
First, install the lower windshield using two straps and follow steps 1 to 3.
Then install the upper windshield using four straps and follow steps 1 to 3.

1. Insert the plastic part of the strap into the windshield strap port.
   

2. rap the velcro strap around the roll cage.
   

3. Insert the strap in the ladder lock and pull the velcro straps.

BUMPER INSTALLATION

IMPORTANT
*Must install washer & lock washers

• Make sure to completely tighten for safety purposes*

A. Insert upper Bolts (M8x20x1.25)
B. Insert lower Bolts (M10x60x1.25) Tighten the upper (M8) and lower (M10x1.25) nuts at (35 ft Ibs)

SEAT BELT INSTALLATION

IMPORTANT NOTICE
*Must install washer & lock washers|

• Make sure to completely tighten for safety purposes*

1. Insert the anchor brackets and the spacer onto the bolt.
2. Insert the bolt with the bracket and the spacer into the roll cage bracket.
3. Insert the lock washer and tighten the nut to 43 ft. lb.
   Please follow these steps for both the passenger and driver-side seat belts.

ROOF INSTALLATION

IMPORTANT NOTICE
Must install washer & lock washers
Make sure to completely tighten for safety purposes

1. Align the roof canopy into the roll cage.
2. Attach the roof bar bracket with 2 bolts.
3. With a hex key wrench tighten the hex bolt by hand.

SIDE MIRRORS INSTALLATION

MOTE: Please check for a drive and passenger side mirrors

SPEAKER INSTALLATION

Locate the speaker wires behind the driver seat

STEERING WHEEL INSTALLATION

IMPORTANT

Make sure to completely tighten for safety purposes

1. Remove the nut from the shaft.
2. When installing the steering wheel make sure the wheels are straight.
3. Tighten the steering wheel nut to 30ft-lbs
4. Press the steering wheel cover

BATTERY INSTALLATION

Locate the battery box under the front hood by the passenger side.

IMPORTANT
“make sure to completely tighten*

1. To access the battery remove all 3 plastic screws by hand.
2. With a Phillips screwdriver remove the battery bolt from the negative post.
3. Make sure to insert the lower nut on the battery post
4. Insert the three negative wires into the battery bolt
5. With a Philips, screwdriver tighten the battery bolt.

VEHICLE SPECIFICATIONS

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