ZEPHYR Tornado Mini User Manual

www.zephyronline.com
Tornado Mini
AK8400BS, AK8400BS290
Use, Care, and Installation Guide

JAN21.0101

Safety Information

READ AND SAVE THESE INSTRUCTIONS

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual for your appliance. Always read and obey all safety messages.
This is the Safety Alert Symbol. This symbol alerts you to potential hazards that can cause severe bodily injury or death. All safety messages will follow the Safety Alert Symbol and either the words “DANGER” “WARNING” or “CAUTION”

Danger means that failure to heed this safety statement may result in severe injury or death.

A warning means that failure to heed this safety statement may result in extensive product damage, serious personal injury, or death.

Caution means that failure to heed this safety statement may result in minor or moderate personal injury, property, or equipment damage.

**General Safety

**

To reduce the risk of fire or electric shock, do not use this fan with any solid-state control device.

WARNING – TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a) Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer.
b) Before servicing or cleaning the unit, switch power off at the service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

For General Ventilating Use Only. Do Not Use To Exhaust Hazardous Or Explosive Materials And Vapors. Take care when using cleaning agents or detergents. Suitable for use in household cooking areas.

WARNING – TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:
a) Never leave surface units unattended at high settings.
Boilovers cause smoking and greasy spillovers that may ignite.
Heat oils slowly on low or medium settings.
b) Always turn the hood ON when cooking at high heat or when flambeing food. (i.e. Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambe’).
c) Clean ventilating fans frequently. Grease should not be allowed to accumulate on fans or filter.
d) Use proper pan size. Always use cookware appropriate for the size of the surface element.

WARNING – TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWING:
a) SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
b) NEVER PICK UP A FLAMING PAN – You may be burned.
c) DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.
d) Use an extinguisher ONLY if:

1. You know you have a Class ABC extinguisher, and you already know how to operate it.
2. The fire is small and contained in the area where it started.
3. The fire department is being called.
4. You can fight the fire with your back to an exit aBased on “Kitchen Firesafety Tips” published by NFPA.
   
   WARNING
   TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
   
   To reduce the risk of fire and to properly exhaust air outside, do not vent exhaust air into spaces within walls, ceilings, attics, crawl spaces, or garages.
   
   WARNING – TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
   a) Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction.
   b) Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel-burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s guidelines and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
   c) When cutting or drilling into a wall or ceiling, do not damage electrical wiring and other hidden utilities.
   d) Ducted fans must always be vented to the outdoors.
   e) If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application and be connected to a GFCI (Ground Fault Circuit Interrupter) – protected branch circuit.
   
   Prop. 65 Warning for California Residents: This product may contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
   READ AND SAVE THESE INSTRUCTIONS
   

Operation

• Always leave safety grilles and filters in place. Without these components, operating blowers could catch onto hair, fingers, and loose clothing.
• The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation, maintenance, and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance.

NOTE: Please check www.zephyronline.com for revisions before doing any custom work.

Electrical Requirements

Important:

• Observe all governing codes and ordinances.

• It is the customer’s responsibility to be aware of these below:

• To contact a qualified electrical installer.

• To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 – latest edition** and all local codes and ordinances.

• If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path is adequate.

• Do not ground to a gas pipe.

• Check with a qualified electrician if you are not sure the range hood is properly grounded.

• Do not have a fuse in the neutral or ground circuit.

• This appliance requires a 120V 60Hz electrical supply and is connected to an individual properly grounded branch circuit protected by a 15 or 20-ampere circuit breaker or time-delay fuse. Wiring must be 2 wires with the ground. Please also refer to Electrical Diagram of the product.

• A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and install appropriate connector if necessary.

• National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269
  ** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575

List of Materials

Parts Supplied

Quantity|

Part

---|---
1| Powerpack hood
1| Aluminum mesh filter
2| LumiLight LED, 6W (pre-installed)
1| Single blower motor (pre-installed)
1| Hardware package

Parts Not Supplied

Ducting, conduit, and all installation tools

Cable locking connector (if required by local codes)
Stainless steel liner
Recirculating kit (ZRC-8400A)

Installation Instructions

Ducting Calculation Sheet

Mounting Height, Clearance, & Ducting

A minimum of 6” round or 3-1/4” x 10” rectangular duct must be used to maintain maximum air flow efficiency.
Always use rigid type metal ducts only. Flexible ducts could restrict air flow by up to 50%.
Also use the ducting calculation sheet (on page 8) to compute the total available duct run when using elbows, transitions, and caps.
ALWAYS, when possible, reduce the number of transitions and turns. If a long duct run is required, increase duct size.
If turns or transitions are required; install as far away from hood duct output and as far apart, between the two as possible.
Minimum mount height between range top to hood bottom should be no less than 20” for electric cooktops and 24” for gas cooktops.
Maximum mount height should be no higher than 36”.

It is important to install the hood at the proper mounting height. Hoods mounted too low could result in heat damage and fire hazard; while hoods mounted too high will be hard to reach and will lose their performance and efficiency.
If available, also refer to range manufacturer’s height clearance requirements and recommended hood mounting height above range. Always check your local codes for any differences.
For shipment and installation damages:

• Please fully inspect the unit for damage before installation.
• If the unit is damaged in shipment, return the unit to the store in which it was bought for repair or replacement.
• If the unit is damaged by the customer, repair or replacement is the responsibility of the customer.
• If the unit is damaged by the installer (if other than the customer), repair or replacement must be made by arrangement between customer and installer.

Ducting Options

Fire Hazard: NEVER exhaust air or terminate ductwork into spaces between walls, crawl spaces, ceilings, attics, or garages.
All exhaust must be ducted to the outside unless using the recirculating option.

• Use single wall rigid metal ductwork only.
• Fasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or Duct Tape.

| |
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Hood Specifications

Electrical Supply

Electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards. Turn off electrical power at the service entrance before wiring.
For personal safety, remove the house fuse or open circuit breaker before beginning installation. Do not use an extension cord or adapter plug with this appliance.
Follow national electrical codes or prevailing local codes and ordinances.
This appliance requires a 120V 60Hz electrical supply and is connected to an individual, properly grounded branch circuit, protected by a 15 or 20-ampere circuit breaker or time-delay fuse. Wiring
must be 2 wire w/ ground. Please also refer to the Electrical Diagram labeled on the product.

Grounding

GROUNDING INSTRUCTIONS
This appliance must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This appliance is equipped with a cord having a grounding wire with a grounding plug. The plug must be plugged into an outlet that is properly installed and grounded.

WARNING – Improper grounding can result in a risk of electric shock.
Consult a qualified electrician if the grounding instructions are not completely understood, or if doubt exists as to whether the appliance is properly grounded.
Do not use an extension cord. If the power supply cord is too short, have a qualified electrician install an outlet near the appliance.
Position the electrical outlet within the space covered by or above the decorative canopy housing as space permits and as to not interfere with the round duct. Make sure the outlet is no further than 28” from the top of the hood body.

Mounting the Hood

At least two installers are required due to the weight and size of the hood.

1. Install optional AK084xAS Stainless Steel Liner.
   Review manual included with liner for more details.

2. If no liner is used, cut out an opening in the bottom of the cabinet by following the dimensions in FIG. B.
   

3. Remove aluminum mesh filter.

4. Lift Power Pack into the opening and ensure locking clip has locked into position. (Locking clip is located on the left side of Power Pack. FIG. C.
   

5. Fasten (2) #6 screws into the rear long side of the Power Pack. If a liner is used, the screws will go through the Power Pack mounting holes, then the liner and the wood base.
   NOTE: Wood blocking may need to be added to the cabinet base if additional support is needed. See FIG. D and FIG. E.|
   ---|---

6. Remove 4 screws from the Power Pack faceplate. The faceplate will drop down and hang by internal chains. Access to the front long side of the Power Pack is now available. Fasten (2) #6 screws into the front long side of the Power Pack.

7. Re-install Power Pack faceplate by (4) previously removed screws.

8. Install ductwork and seal with duct tape and install electrical.

9. Remove all packing materials before using Power Pack. Switch power on and check for leaks around duct tape. Install aluminum mesh filter.

Ductless Recirculation

Ductless recirculation is intended for applications where exhaust ductwork is not possible to be installed. When converted, the hood functions as a recirculating hood rather than an exhaust hood. Fumes and exhaust from cooking are drawn and filtered by a set of optional charcoal filters. The air is then purified and re-circulated back within the home.
We recommend ALWAYS exhausting air outside of the home by employing existing or installing new ductwork, if possible. The hood is the most effective and efficient as an exhaust hood. Only when The exhaust option is not possible should you recourse to converting the hood into a recirculating hood.
When converted to be a recirculating hood, a set of charcoal filters is required on top of its standard Metal Filter set. Order according to its part number below. The standard mesh filters are intended to capture residue from cooking, and the optional charcoal filters help to purify fumes exhausted from cooking for recirculation.
For detailed installation instructions, please refer to the manual included with the recirculating kit.

Recirculating Kit

Hood Model| Part Number| Quantity to Order
AK8400BS| ZRC-8400A| 1
AK8400BS290| ZRC-8400A| 1
Charcoal Filter Replacements
Hood Model| Part Number| Quantity to Order
AK8400BS| Z0F-C084| 1
AK8400BS290| Z0F-C084| 1

DO NOT WASH CHARCOAL FILTERS. Charcoal filters may need to be changed more often depending on cooking habits.

Installing Charcoal Filter (FIG. F):

1. Place charcoal filter on top of the backside of aluminum mesh filter.
2. Secure charcoal filter by 4 C clips from ZRC-8400A recirculation kit, 2 C clips for each elongated side of charcoal filter.

Features & Controls

Slide Controls

1. Blower On/Off Speed Selection
2. Lights Off/Dim/Bright
1. BLOWER ON/OFF/SPEED SELECTION
0 is off  I is low-speed II is medium speed and III is high speed
2. LIGHTS OFF/DIM/BRIGHT
0 is off I is dim and II is bright

Maintenance

Hood & Filter Cleaning

Surface Maintenance

• Do not use corrosive detergents, abrasive detergents, or oven cleaners.
• Do not use any product containing chlorine bleach or any product containing chloride.
• Do not use steel wool or abrasive scrubbing pads which will scratch and damage the surface.

Cleaning Stainless Steel
Clean periodically with warm soapy water and a clean cotton cloth or micro fiber cloth. Always rub in the direction of the stainless steel grain. To remove heavier grease build-up use a liquid degreaser
detergent.
After cleaning use non-abrasive stainless steel polish/cleaners, to polish and buff out the stainless luster and grain. Always scrub lightly, with a clean cotton cloth or micro fiber cloth and buff in the
the direction of the stainless steel grain.
Aluminum Mesh Filters
The aluminum mesh filters installed by the factory are intended to filter out residue and grease from cooking. They need not be replaced on a regular basis but are required to be kept clean.
Remove and clean by hand or in a dishwasher using a non-phosphate detergent. Discoloration of the filter may occur if using phosphate detergents, or as a result of local water conditions – but this will
not affect filter performance. This discoloration is not covered by the warranty. Spray degreasing detergent and leave to soak if heavily soiled.
Dry filters and re-install before using the hood.
Installing Aluminum Mesh Filters (FIG. G):

1. Place the back of the filter into the channel on the left side of the Power Pack.
2. Pull the filter handle towards the left side of the Power Pack.
3. Pivot filter up and lock into place.

Replacing Aluminum Mesh Filters

To order parts, visit us online at http://store.zephyronline.com.

LumiLight LED

In the unlikely event that your LumiLight LED fails, please contact Zephyr to order replacement parts.
See the list of parts and accessories page for part numbers and contact information.
LED Removal (FIG. H):

1. Remove aluminum mesh filter.
2. Remove the bottom panel with two screws.
3. Disconnect LED light quick connector.
4. Push in the two side clips on the ends of the LED light.
5. Push LED light through the light panel opening.

Wiring Diagram

REMARKS: CONDENSER 25µF AC 120V 60HZ, CONDENSER 3 µF FOR 290 CFM

Troubleshooting

Check the power connection with the unit is connected properly.
The switchboard or control board wirings are disconnected.| Make sure the wirings at the switchboard and control board are connected properly.
The switchboard or control board is defective.| Change the switchboard or control board.
The wires on the control board are loose.| Make sure the wires on the control board are connected properly.
The light works, but the blower is not turning.| The thermally protected system detects if the blower is too hot to operate and shuts the blower down.| The blower will function properly after the thermally protected system cool down.
Damaged capacitor.| Change the capacitor.
The blower is defective, possibly seized.| Change the blower.
The unit is vibrating.| The blower is not secured in place.| Tighten the blower in place.
Damaged blower wheel.| Replace the blower.
The hood is not secured in place.| Check the installation of the hood.
The unit is whistling.| A filter is not in the correct position.| Adjust the filters until the whistling stops.
The duct pipe connections are not sealed or connected properly.| Check the duct pipe connections to be sure all connections are sealed properly.
The blower is working, but the limelight
LEDs are not.| The limelight LED connector is disconnected.| Connect the LumiLight LED connector.
Defective LumiLight LED.| Change the LumiLight LED.
The switchboard or control board is defective.| Change the switchboard or control board.
LumiLight LEDs flicker when changing speed levels.| N/A| This is a normal operation and the hood is working correctly.
The hood is not venting out properly.

| Using the wrong size of ducting.| Change the ducting to the correct size.
The hood might be hanging too high from the cooktop.| Adjust the distance between the cooktop and the bottom of the hood within 20″ (electric cooktops) or 24″ (gas cooktops) and 36″ range.
The wind from the opened windows or opened doors in the surrounding area is affecting the ventilation of the hood.| Close all the windows and doors to eliminate the outside wind flow.
Blockage in the duct opening or ductwork.| Remove all the blocking from the ductwork or duct opening.
The filter is vibrating.

| The filter is loose.| Adjust or change the filter.
The spring-clip is broken on the filter.| Change the spring clip.

List of Parts & Accessories

Description

| Part Number
---|---

Replacement Parts

LumiLight LED, 6W| ZOB0049
Aluminum Mesh Filter| 50200054

Optional Accessories

Recirculating Kit| ZRC-8400A
Replacement Charcoal Filter| ZOF-0084
Liner, 30″| AK0840AS
Liner, 36″| AK0846AS

To order parts, visit us online at http://store.zephyronline.com.

Notes

Limited Warranty

TO OBTAIN SERVICE UNDER WARRANTY OR FOR ANY SERVICE RELATED QUESTIONS, please call: 1-888-880-8368
Zephyr Ventilation, LLC (referred to herein as “we’ or “us’) warrants to the original consumer purchaser (referred to herein as “you or “your”) of Zephyr products (the “Products”) that such Products will be free from defects in materials or workmanship as follows:
Three Year Limited Warranty for Parts: For three years from the date of your original purchase of the Products, we will provide, free of charge, products or parts (including LED light bulbs, if applicable) to replace those that failed due to manufacturing defects subject to the exclusions and limitations below. We may choose, in our sole discretion, to repair or replace parts before we elect to replace the Products.
One Year Limited Warranty for Labor: For one year from the date of your original purchase of the Products, we will provide, free of charge, the labor cost associated with repairing the Products or parts to replace those that failed due to manufacturing defects subject to the exclusions and limitations below. After the first year from the date of your original purchase, you are responsible for all labor costs associated with this warranty.
Warranty Exclusions: This warranty covers only repair or replacement, at our option, of defective Products or parts and does not cover any other costs related to the Products including but not limited to: (a) normal maintenance and service required for the Products and consumable parts such as fluorescent, incandescent or halogen light bulbs, mesh and char­coal filters and fuses; (b) any Products or parts which have been subject to freight damage, misuse, negligence, accident, faulty installation or installation contrary to recommended installation instructions, improper maintenance or repair (other than by us); (c) commercial or government use of the Products or use otherwise inconsistent with its intended purpose; (d) natural wear of the finish of the Products or wear caused by improper maintenance, use of corrosive and abrasive cleaning products, pads, and oven cleaner products; (e) chips, dents or cracks caused by abuse or misuse of the Products; (f) service trips to your home to teach you how to use the Products; (g) damage to the Products caused by accident, fire, floods, acts of God; or (h) Custom installations or alterations that impact serviceability of the Products. If you are outside our service area, additional charges may apply for shipping costs for warranty repair at our designated service locations and for the travel cost to have a service technician come to your home to repair, remove or reinstall the Products. After the first year from the date of your original purchase, you are also responsible for all labor costs associated with this warranty. All Products must be installed by a qualified professional installer to be eligible for warranty repairs or service.
Limitations of Warranty. OUR OBLIGATION TO REPAIR OR REPLACE, AT OUR OPTION, SHALL BE YOUR SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. WE SHALL NOT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL, OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE USE OR PERFORMANCE OF THE PRODUCTS. THE EXPRESS WARRANTIES IN THE PRECEDING SECTION ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES. WE HEREBY DISCLAIM AND EXCLUDE ALL OTHER EXPRESS WARRANTIES FOR THE PRODUCTS, AND DISCLAIM AND EXCLUDE ALL WARRANTIES IMPLIED BY LAW, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Some states or provinces do not allow limitations on the duration of an implied warranty or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. To the extent that applicable law prohibits the exclusion of implied warranties, the duration of any applicable implied warranty is limited to the same three-year and one-year periods described above if permitted by applicable law. Any oral or written description of the Products is for the sole purpose of identifying the Products and shall not be construed as an express warranty. Prior to using, implementing, or permitting the use of the Products, you shall determine the suitability of the Products for the intended use, and you shall assume all risk and liability whatsoever in connection with such determination. We reserve the right to use functionally equivalent refurbished or reconditioned parts or Products as warranty replacements or as part of warranty service. This warranty is not transferable from the original purchaser and only applies to the consumer residence where the Product was originally installed located in the United States and Canada. This warranty is not extended to resellers.
To Obtain Service Under Limited Warranty: To qualify for warranty service, you must: (a) notify us at the address or telephone number stated below within 60 days of the discovery of the defect; (b) give the model number and serial number, and (c) describe the nature of any defect in the Product or part. At the time of the request for warranty service, you must present evidence of your proof of purchase and proof of the original purchase date. If we determine that the warranty exclusions listed above apply or if you fail to provide the necessary documentation to obtain service, you will be responsible for all shipping, travel, labor, and other costs related to the services. This warranty is not extended or restarted upon warranty repair or replacements.
Please check our website for any additional Product information www.zephyronline.com .
Zephyr Ventilation Service Department, 2277 Harbor Bay Parkway, Alameda, CA 94502 1-888-880-8368

Product Registration

Congratulations on the purchase of your Zephyr product! Please take a moment to register your new Zephyr product at www.zephyronline.com/registration
IT’S IMPORTANT
Prompt registration helps in more ways than one.

• Ensures warranty coverage should you need service.
• Ownership verification for insurance purposes.
• Notification of product changes or recalls.

Zephyr Ventilation
2277 Harbor Bay Pkwy.
Alameda, CA 94502
1.888.880.8368

References

• Home | Zephyr Parts & Accessories Store
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